Photovoltaic support accessory stamping device

By designing a stamping device for photovoltaic bracket accessories, and using a combination of hydraulic cylinders and receiving cylinders, automated die-closing stamping and automatic material receiving of photovoltaic bracket accessories were achieved, solving the problem of low production efficiency caused by manual operation and improving production efficiency.

CN223543858UActive Publication Date: 2025-11-14江苏中宏鑫新能源科技有限公司
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Patent Information

Application Number
CN202423155390.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The process of picking up and receiving parts during the continuous stamping of photovoltaic bracket components requires manual operation, resulting in low production efficiency.

Method used

Design a stamping device for photovoltaic bracket accessories. The device uses a hydraulic cylinder to drive the stamping block for die closing and stamping, and uses a receiving cylinder to control the receiving tray to automatically receive materials, thereby realizing automated batch warehousing.

Benefits of technology

This improved the stamping efficiency of photovoltaic bracket accessories, reduced manual operation, and enabled an automated continuous production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic support accessory stamping device which comprises a base, a fixing frame is arranged on the base, a supporting frame is arranged on the fixing frame, a hydraulic oil cylinder is arranged on the top of the supporting frame, a stamping block is arranged at one end of a hydraulic rod of the hydraulic oil cylinder, and die assemblies are arranged on the two sides of the fixing frame. The device has the advantages that a stamping die is changed into a left die and a right die which are combined, die assembly stamping is carried out during stamping, resetting is carried out after stamping, photovoltaic support accessories obtained after stamping can fall off, at the moment, the material receiving disc is driven by the material receiving air cylinder to be conveyed to the position below the stamping die to complete material receiving, and continuous operation is carried out after material receiving is completed; and after the receiving trays are loaded, the receiving trays can be reset for batch warehousing.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic brackets, specifically a stamping device for photovoltaic bracket accessories. Background Technology

[0002] A solar photovoltaic (PV) support structure is used to support solar PV panels, typically made of aluminum alloy or stainless steel. Its main function is to fix the solar PV panels at appropriate angles and positions to maximize the absorption and conversion efficiency of solar energy.

[0003] When assembling solar photovoltaic brackets, accessories are often required for connection, such as connectors and fittings. These connectors and fittings are mostly right-angled, U-shaped, and triangular, and are thin sheets. These connectors need to be stamped to form them. During continuous stamping, the parts need to be picked up manually or received by equipment and then sent to the storage area, which results in low stamping efficiency and affects production. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] The technical problem this utility model aims to solve is that photovoltaic bracket accessories need to be stamped to form, and during continuous stamping, the picking and receiving of parts often require manual handling or equipment to receive the materials before sending them to the storage area, resulting in low stamping efficiency and affecting production.

[0006] (II) Technical Solution

[0007] To solve the above problems, this utility model provides the following technical solution:

[0008] A stamping device for photovoltaic bracket accessories includes a base, a fixed frame on the base, a support frame on the fixed frame, a hydraulic cylinder on the top of the support frame, a stamping block at one end of the hydraulic rod of the hydraulic cylinder, mold assemblies on both sides of the fixed frame, the mold assembly including a side plate and a mold closing cylinder, the mold closing cylinder being fixed to one side of the side plate, a stamping die at one end of the mold closing cylinder, a receiving cylinder at one end of the base, a receiving plate at one end of the telescopic rod of the receiving cylinder, a slider at the bottom of the receiving plate, a horizontal shaft below the slider, and the slider being sleeved on the horizontal shaft.

[0009] Furthermore, the base is provided with support legs and reinforcing ribs, and the bottom of the receiving cylinder is provided with a cylinder base, which is located on the base.

[0010] Furthermore, the support frame is hollow inside, and a connecting plate and reinforcing ribs are provided between the support frame and the fixed frame.

[0011] Furthermore, the side plate is fixedly connected to the fixed frame, and the mold closing cylinder telescopic rod is fixedly connected to the stamping die.

[0012] Furthermore, the slider has a hollow hole, and the slider is fitted onto the horizontal axis through the hollow hole.

[0013] (III) Beneficial Effects

[0014] The beneficial effects of this utility model are:

[0015] The stamping die is changed to a combination of left and right dies. During stamping, the die is closed and stamped, and then reset after stamping. The stamped photovoltaic bracket parts can then fall off. At this time, the receiving cylinder drives the receiving tray to transfer the material to the bottom of the stamping die to complete the receiving. After the receiving is completed, the process continues. Once the receiving tray is loaded, it can be reset for batch storage. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present invention;

[0017] Figure 2 This is a perspective view of the present invention from another angle;

[0018] Figure 3 This is the front view of this utility model;

[0019] The markings in the diagram are: 1-base, 2-fixed frame, 3-support frame, 4-hydraulic cylinder, 5-stamping block, 6-mold assembly, 7-receiving cylinder, 8-receiving tray, 9-slider, 10-horizontal axis, 6a-side plate, 6b-closing cylinder, 6c-stamping mold, 7a-cylinder base. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Please see Figure 1-3 The photovoltaic bracket accessory stamping device shown includes a base 1, a fixed frame 2 on the base 1, a support frame 3 on the fixed frame 2, a hydraulic cylinder 4 on the top of the support frame 3, a stamping block 5 at one end of the hydraulic rod of the hydraulic cylinder 4, mold assemblies 6 on both sides of the fixed frame 2, the mold assembly 6 including a side plate 6a and a mold closing cylinder 6b, the mold closing cylinder 6b being fixed to one side of the side plate 6a, a stamping die 6c at one end of the mold closing cylinder 6b, a receiving cylinder 7 at one end of the base 1, a receiving plate 8 at one end of the telescopic rod of the receiving cylinder 7, a slider 9 at the bottom of the receiving plate 8, a horizontal shaft 10 below the slider 9, and the slider 9 being sleeved on the horizontal shaft 10.

[0023] The base 1 has support legs and reinforcing ribs at the bottom. The bottom of the receiving cylinder 7 has a cylinder base 7a, which is located on the base 1. The base 1 is used to support the receiving cylinder 7 and fixes it at one end. The receiving cylinder 7 drives the receiving plate 8 to receive materials and slides on the horizontal shaft 10 through the slider 9. The slider 9 is sleeved on the horizontal shaft 10, which consists of two round tubes. A protective sleeve is provided between the slider 9 and the horizontal shaft 10. The receiving plate 8 is a rectangular box to prevent fallen parts from leaking out.

[0024] The support frame 3 is hollow inside. A connecting plate and reinforcing rib are provided between the support frame 3 and the fixed frame 2. The support frame 3 is used to support the hydraulic cylinder 4. The hydraulic rod of the hydraulic cylinder 4 is hydraulically pressed down along the support frame 3 and drives the stamping block 5 to contact and stamp the parts. When the stamping starts, the mold closing cylinder 6b drives the stamping dies 6c on both sides to close. Then, the sheet metal or original workpiece to be stamped is placed on the stamping die after the mold is closed. Then, the hydraulic cylinder 4 presses down the stamping block 5 to punch the sheet metal or original workpiece into the stamping die 6c to complete the stamping. After the stamping is completed, the hydraulic cylinder 4 resets, the mold assembly 6 also resets, and the workpiece falls into the receiving tray 4. After the receiving tray 4 is full, the receiving cylinder 7 resets and the receiving tray 4 will be used for batch material removal and storage later.

[0025] The side plate 6a is fixedly connected to the fixed frame 2, and the telescopic rod of the mold closing cylinder 6b is fixedly connected to the stamping die 6c.

[0026] The slider 9 has a hollow hole, and the slider 9 is fitted onto the horizontal axis 10 through the hollow hole.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A stamping device for photovoltaic bracket accessories, characterized in that: The system includes a base (1), a fixed frame (2) on the base (1), a support frame (3) on the fixed frame (2), a hydraulic cylinder (4) on the top of the support frame (3), a stamping block (5) on one end of the hydraulic rod of the hydraulic cylinder (4), a mold assembly (6) on both sides of the fixed frame (2), the mold assembly (6) including a side plate (6a) and a mold closing cylinder (6b), the mold closing cylinder (6b) being fixed to one side of the side plate (6a), a stamping die (6c) on one end of the mold closing cylinder (6b), a receiving cylinder (7) on one end of the base (1), a receiving plate (8) on one end of the telescopic rod of the receiving cylinder (7), a slider (9) on the bottom of the receiving plate (8), a horizontal shaft (10) below the slider (9), and the slider (9) being sleeved on the horizontal shaft (10).

2. The photovoltaic bracket accessory stamping device according to claim 1, characterized in that: The base (1) is provided with support legs and reinforcing ribs below, and the bottom of the receiving cylinder (7) is provided with a cylinder base (7a), which is located on the base (1).

3. The photovoltaic bracket accessory stamping device according to claim 1, characterized in that: The support frame (3) is hollow inside, and a connecting plate and reinforcing ribs are provided between the support frame (3) and the fixed frame (2).

4. The stamping device for photovoltaic bracket accessories according to claim 1, characterized in that: The side plate (6a) is fixedly connected to the fixed frame (2), and the telescopic rod of the mold closing cylinder (6b) is fixedly connected to the stamping die (6c).

5. The stamping device for photovoltaic bracket accessories according to claim 1, characterized in that: The slider (9) has a hollow hole, and the slider (9) is sleeved on the horizontal axis (10) through the hollow hole.