Round material stamping and separating device
By designing a circular material stamping and separation device, the automatic separation of gasket products and circular waste is achieved by using gravity and baffle impact. This solves the problems of low efficiency of manual sorting and high cost of vibrating screen separation in the existing technology, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202423195782.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In the stamping production of round or near-round gaskets, existing technologies suffer from low efficiency due to manual sorting, high cost of vibrating screen separation, and poor versatility, resulting in low production efficiency.
A circular material stamping separation device was designed, including a separation box, a separation groove and a sliding groove. By setting a strip hole, a first baffle and a second baffle, the gasket product and the circular waste are flipped and separated by gravity and the impact of the baffle. Combined with the deceleration effect of the shielding curtain, the product and waste are automatically separated.
It achieves efficient and automatic separation of gasket products and waste discs, improving production efficiency, reducing costs, and has a simple structure and strong practicality.
Smart Images

Figure CN223543964U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of stamping production technology, and more specifically, to a circular material stamping separation device. Background Technology
[0002] In the stamping production of round or near-round gaskets, after the stamping process is completed, the gasket and the surrounding round waste are mixed together and need to be sorted manually or by vibrating screen. Manual sorting is inefficient, and using a vibrating screen requires different vibrating plates to be made due to the different sizes of the round products, which is costly. Moreover, the separation efficiency is generally poor, and there are disadvantages such as poor versatility and the need for secondary handling. Utility Model Content
[0003] To address the aforementioned problems, this application provides a circular material stamping and separation device.
[0004] The circular material stamping and separation device provided in this application adopts the following technical solution:
[0005] A circular material stamping and separating device includes a separating box. A separating groove is fixedly connected to the bottom of one side of the separating box, and a material sliding groove is fixedly connected to the top of the other side of the separating box. A feed inlet is provided on the top of the separating box, and a discharge outlet is provided on one side of the separating groove. A first baffle is vertically fixedly connected above the discharge outlet of the separating box, and a second baffle is horizontally fixedly connected to the bottom of the first baffle facing the inside of the separating box. The separating groove is V-shaped, and strip-shaped holes are provided on its two side walls.
[0006] Furthermore, the width of the strip hole is not greater than the diameter of the circular waste material, and not less than the minimum diameter of the molded gasket product.
[0007] Through the above technical solution, after the gasket product and the waste disc are separated by the separation box, they fall into the separation tank together and roll or slide along the separation tank. When the two move to the strip hole, the gasket product falls from the strip hole, while the waste disc continues to roll forward until it falls from the end of the separation tank.
[0008] Furthermore, both the separation tank and the material sliding tank are inclined at 15-30° to the horizontal plane.
[0009] The above technical solution facilitates material unloading.
[0010] Furthermore, the front end of the material chute is located at the top center of the separation box.
[0011] Furthermore, the length by which the second baffle extends into the separation box is no more than 1 / 3 of the total length of the separation box.
[0012] Through the above technical solution, the mutually adhered gasket products and circular waste materials slide into the separation box through the sliding chute, and then collide with the first baffle and the second baffle to achieve flipping and separation.
[0013] Furthermore, a shielding curtain is vertically fixedly connected to the bottom of the first baffle.
[0014] Furthermore, the blind is made of a flexible material and has a V-shaped bottom.
[0015] The above technical solution slows down the falling gasket products and circular waste, preventing them from rolling directly down the central axis of the separation tank in an upright position.
[0016] In summary, this application includes at least one of the following beneficial technical effects:
[0017] This application utilizes a separation box and a separation trough. The stamped gasket product and the waste disc slide into the separation box via a sliding chute, where they collide with the first and second baffles. Due to gravity, they flip and separate, falling into the separation trough. During this rolling process, the gasket product falls through the slotted hole, while the waste disc continues to roll forward until it falls from the end of the separation trough, thus achieving separation of the product and waste. This device has a simple structure, low cost, and strong practicality, and can further improve production efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this application;
[0019] Figure 2 This is a schematic diagram of the structure of the gasket product and the waste disc in this application.
[0020] Explanation of the labels in the diagram:
[0021] 1. Separation box; 11. Feed inlet; 12. Discharge outlet; 13. First baffle; 14. Second baffle; 2. Separation trough; 21. Strip hole; 3. Sliding trough; 4. Shielding curtain. Detailed Implementation
[0022] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0023] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0025] Example 1:
[0026] The present application will be further described in detail below with reference to the accompanying drawings.
[0027] This application discloses a circular material stamping and separating device, including a separating box 1. A separating groove 2 is fixedly connected to the bottom of one side of the separating box 1, and a sliding groove 3 is fixedly connected to the top of the other side of the separating box 1. A feed inlet 11 is provided on the top of the separating box 1, and a discharge outlet 12 is provided on one side of the separating groove 2. A first baffle 13 is vertically fixedly connected above the discharge outlet 12 of the separating box 1. A second baffle 14 is horizontally fixedly connected to the bottom of the first baffle 13 facing the inside of the separating box 1. The separating groove 2 is V-shaped, and strip holes 21 are provided on its two side walls.
[0028] Please see Figure 1 The width of the strip hole 21 is not greater than the diameter of the circular waste and not less than the minimum diameter of the molded gasket product. After the gasket product and the circular waste are separated by the separation box 1, they fall together into the separation groove 2 and roll or slide along the separation groove 2. When they move to the strip hole 21, the gasket product falls from the strip hole 21, while the circular waste continues to roll forward until it falls from the end of the separation groove 2.
[0029] Preferably, both the separation tank 2 and the material sliding tank 3 are set at an angle of 15-30° to the horizontal plane to facilitate material discharge.
[0030] Please see Figure 1The front end of the sliding chute 3 is located at the top center of the separation box 1. The length of the second baffle 14 extending into the separation box 1 is no more than 1 / 3 of the total length of the separation box 1. The mutually adhered gasket products and round waste materials slide into the separation box 1 through the sliding chute 3, and then collide with the first baffle 13 and the second baffle 14 to achieve flipping and separation.
[0031] As a further preferred embodiment, a shielding curtain 4 is vertically fixedly connected to the bottom of the first baffle 13. The shielding curtain 4 is made of flexible material and has a V-shaped bottom end, which slows down the falling pad products and round waste materials, preventing them from rolling directly down the central axis of the separation groove 2 in an upright posture.
[0032] The implementation principle of the circular material stamping separation device in this application embodiment is as follows: During use, the device is installed on one side of the punch press. The sliding groove 3 is located below the discharge port 12 of the punching die. The mutually adhered gasket products and circular waste materials punched out by the punching die slide into the separation box 1 through the sliding groove 3. Through impact with the first baffle 13 and the second baffle 14, they are flipped and separated. After being separated by the separation box 1, the gasket products and circular waste materials fall together into the separation groove 2 and roll or slide along the separation groove 2. When they reach the strip hole 21, the gasket products fall through the strip hole 21, while the circular waste materials continue to roll forward until they fall from the end of the separation groove 2, thus achieving the separation of the product and the waste material. Furthermore, the setting of the baffle curtain 4 can slow down the falling gasket products and circular waste materials, preventing them from flying directly out of the discharge port 12 or rolling directly along the central axis of the separation groove 2 in a standing position.
[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A circular material stamping and separating device, characterized in that, The system includes a separation box (1), a separation groove (2) is fixedly connected to the bottom of one side of the separation box (1), a material sliding groove (3) is fixedly connected to the top of the other side of the separation box (1), a feed inlet (11) is provided on the top of the separation box (1), a discharge outlet (12) is provided on one side of the separation groove (2) of the separation box (1), a first baffle (13) is vertically fixedly connected above the discharge outlet (12) of the separation box (1), and a second baffle (14) is horizontally fixedly connected to the bottom of the first baffle (13) facing the inside of the separation box (1). The separation groove (2) is V-shaped and has strip holes (21) on both sides.
2. The circular material stamping and separating device according to claim 1, characterized in that: The width of the strip hole (21) is not greater than the diameter of the circular waste and not less than the minimum diameter of the molded gasket product.
3. The circular material stamping and separating device according to claim 1, characterized in that: Both the separation tank (2) and the material sliding tank (3) are set at an angle of 15-30° to the horizontal plane.
4. The circular material stamping and separating device according to claim 1, characterized in that: The front end of the material chute (3) is located at the top center of the separation box (1).
5. A circular material stamping and separating device according to claim 4, characterized in that: The length of the second baffle (14) extending into the inside of the separation box (1) is no more than 1 / 3 of the total length of the separation box (1).
6. The circular material stamping and separating device according to claim 1, characterized in that: A curtain (4) is vertically fixed to the bottom of the first baffle (13).
7. A circular material stamping and separating device according to claim 6, characterized in that: The blind curtain (4) is made of flexible material and has a V-shaped bottom.