Electric meter pointer cover assembling equipment

By designing the position adjustment component and the top cover conveying component, and utilizing the correspondence between the positioning pin and the positioning hole, the problem of mismatched postures in the assembly of the meter needle cover was solved, achieving efficient and precise automated assembly.

CN223544528UActive Publication Date: 2025-11-14QINGDAO BESTER AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423148961.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

When assembling the meter needle cover using existing automated equipment, the top cover and the housing do not correspond in posture, resulting in low assembly accuracy and affecting the assembly effect.

Method used

The system employs a position adjustment assembly and a top cover conveyor assembly. Through the corresponding design of positioning pins and positioning holes, combined with the conveyor belt and position sensor, it ensures the precise alignment and assembly of the bottom shell and the top cover.

Benefits of technology

It improves the automation level and assembly accuracy of meter needle cover installation, and enhances assembly efficiency and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric meter hand cover assembling device which solves the problem that when a bottom shell and a top cover are assembled, postures of the top cover and a shell may not correspond to each other, so that the assembling effect is poor, the electric meter hand cover assembling device comprises a position adjusting assembly, a bottom shell conveying assembly and a top cover conveying assembly, and the top cover conveying assembly is used for transferring and assembling an electric meter hand cover. The electric meter needle cover comprises a bottom shell part and a top cover part, positioning needles are densely arranged in the bottom shell part, positioning holes are densely formed in the top cover part, the positioning needles and the positioning holes are in one-to-one correspondence, the top cover part is positioned by the position adjusting assembly, and the bottom shell part is conveyed by the top cover conveying assembly; in the working process, the top cover taking unit and the top cover grabbing unit are arranged on the movable base, the top cover taking unit is used for taking the top cover piece, the top cover grabbing unit is used for grabbing the top cover piece to the position above the containing table, and therefore the bottom shell piece and the top cover piece are assembled; and the installation automation level of the electric meter needle cover is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of assembly equipment technology, specifically an assembly equipment for electric meter needle covers. Background Technology

[0002] The meter needle cover is a protective housing for the electrical equipment of an electricity meter, generally consisting of a bottom shell and a top cover. Previously, the assembly of the bottom shell and top cover was done manually. Nowadays, to improve assembly efficiency, automated assembly equipment is generally used. The assembly steps are as follows: the bottom shell is transported to the assembly position by a conveyor, then the top cover is clamped and moved above the assembly position by a clamping device, and then the clamping device is driven downwards to assemble the top cover and bottom shell. However, the following drawbacks still exist:

[0003] When assembling the top cover and the shell using automated equipment, the posture of the top cover and the shell may not correspond during transportation, resulting in mismatch during assembly, lower assembly accuracy, and affecting the assembly effect. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this utility model provides a meter needle cover assembly device, which effectively solves the problem that the postures of the top cover and the housing may not correspond when assembling the bottom cover and the top cover, resulting in poor assembly effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electric meter needle cover assembly device, comprising a position adjustment component, a bottom shell conveying component, and a top cover conveying component. The top cover conveying component transfers and assembles the electric meter needle cover. The electric meter needle cover includes a bottom shell and a top cover. Positioning pins are densely arranged inside the bottom shell, and positioning holes are densely opened on the top cover. The positioning pins correspond one-to-one with the positioning holes. The position adjustment component positions the top cover, and the top cover conveying component conveys the bottom shell.

[0006] Preferably, the position adjustment component includes a support platform, and a limit unit and an adjustment unit are provided at the top of the support platform;

[0007] The limiting unit includes a fixed base, a limiting platform is provided at the top of the fixed base, a limiting groove is provided at the top of the limiting platform, and the top cover is placed inside the limiting groove.

[0008] Preferably, the adjustment unit includes a rotating platform fixed to the top of the support platform, a lifting cylinder is fixedly installed at the top of the rotating platform, an adjustment arm is installed on the output end of the lifting cylinder, and an adjustment claw is installed on the adjustment arm.

[0009] Preferably, the bottom shell conveying assembly includes two side frames, a conveying base is provided between the two side frames, a conveying belt is installed above the conveying base, and a placement platform is installed at equal intervals at the top of the conveying belt. The placement platform is used to place the bottom shell component. Two position sensors are installed on one of the side frames, and the two position sensors are used to position the placement platform.

[0010] Preferably, the top cover conveying assembly includes a gantry frame, a movable module mounted on the gantry frame, a movable seat slidably mounted on the movable module, a conveyor belt disposed on the inner side of the gantry frame, the conveyor belt being perpendicular to the movable module, a top cover picking unit mounted on the movable seat, and a top cover gripping unit mounted on the movable seat.

[0011] Preferably, the top cover material handling unit includes a first mounting platform fixedly installed on a movable base, a gripping arm slidably mounted on the first mounting platform, a gripping claw mounted at the bottom end of the gripping arm, and a first longitudinal drive component mounted on the first mounting platform, the first longitudinal drive component being used to pull the gripping arm to lift and lower.

[0012] Preferably, the top cover gripping unit includes a second mounting platform fixedly mounted on a movable base, a second longitudinal movement drive is fixedly mounted on the second mounting platform, and a gripping claw is mounted on the output end of the second longitudinal movement drive.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In operation, a movable base is slidably installed on the movable module. The movable base is equipped with a top cover picking unit and a top cover gripping unit. The top cover picking unit is used to pick up the top cover part, while the top cover gripping unit is used to grip the top cover part and place it above the placement table, so that the bottom shell part and the top cover part can be assembled, thereby improving the automation level of the meter needle cover installation and improving the assembly efficiency.

[0015] During operation, after the top cover is picked up by the top cover picking unit, it is placed into the limiting groove. The state of the top cover is adjusted by the adjusting claw so that the top cover is in a state of complete fit with the limiting groove. This ensures that the top cover is in the correct posture when the clamping claw clamps the top cover, and the top cover can be assembled with the bottom shell, thus improving the assembly accuracy.

[0016] During operation, a conveyor belt is movably mounted on the set conveyor base. Placement platforms are installed at equal intervals at the top of the conveyor belt. The bottom shell is fixedly placed on the placement platform, which facilitates the feeding of the bottom shell. Under the action of two position sensors, the conveyor belt stops moving when the placement platform moves to the assembly position, thereby facilitating the corresponding assembly of the bottom shell and the top cover and improving the assembly accuracy.

[0017] During operation, positioning pins are tightly set on the bottom shell and positioning holes are tightly set on the top cover. When installing the bottom shell and top cover, each positioning pin needs to be inserted into the corresponding positioning hole to improve assembly accuracy. Attached Figure Description

[0018] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0019] In the attached diagram:

[0020] Figure 1 This is a schematic diagram of the structure of an electric meter needle cover assembly device according to the present invention;

[0021] Figure 2 This is a schematic diagram of the position adjustment component structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the bottom shell conveying assembly structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the top cover conveying assembly of this utility model;

[0024] Figure 5 This is a schematic diagram of the meter needle cover structure of this utility model.

[0025] In the diagram: 1. Position adjustment assembly; 101. Support platform; 102. Limiting unit; 1021. Fixed base; 1022. Limiting platform; 1023. Limiting groove; 103. Adjustment unit; 1031. Rotating table; 1032. Lifting cylinder; 1033. Adjusting arm; 1034. Adjusting claw; 2. Bottom shell conveying assembly; 201. Side frame; 202. Conveying base; 203. Conveying belt; 204. Placement platform; 205. Position sensor; 3. Top cover conveying assembly 301. Gantry frame; 302. Moving module; 303. Moving base; 304. Top cover material handling unit; 3041. First mounting platform; 3042. Gripping arm; 3043. Gripping claw; 3044. First longitudinal movement drive; 305. Top cover gripping unit; 3051. Second mounting platform; 3052. Second longitudinal movement drive; 3053. Clamping claw; 4. Meter needle cover; 401. Bottom shell; 402. Top cover; 403. Positioning pin; 404. Positioning hole. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] Depend on Figure 1-5 This utility model relates to an assembly device for an electric meter needle cover, including a position adjustment component 1, a bottom shell conveying component 2, and a top cover conveying component 3. The top cover conveying component 3 transfers and assembles the electric meter needle cover 4. The electric meter needle cover 4 includes a bottom shell 401 and a top cover 402. Positioning pins 403 are densely arranged inside the bottom shell 401, and positioning holes 404 are densely arranged on the top cover 402. The positioning pins 403 correspond one-to-one with the positioning holes 404. The position adjustment component 1 positions the top cover 402, and the top cover conveying component 3 conveys the bottom shell 401. The bottom shell 401 is tightly arranged with positioning pins 403, and the top cover 402 is tightly arranged with positioning holes 404. When installing the bottom shell 401 and the top cover 402, each positioning pin 403 needs to be inserted into the corresponding positioning hole 404 to improve assembly accuracy.

[0028] The position adjustment assembly 1 includes a support platform 101. The top of the support platform 101 is provided with a limiting unit 102 and an adjustment unit 103. The limiting unit 102 includes a fixed base 1021. The top of the fixed base 1021 is provided with a limiting platform 1022. The top of the limiting platform 1022 is provided with a limiting groove 1023. The top cover 402 is placed inside the limiting groove 1023. The adjustment unit 103 includes a rotating platform 1031 fixed to the top of the support platform 101. A lifting cylinder 1032 is fixedly installed on the top of the rotating platform 1031. An adjusting arm 1033 is installed on the output end of the lifting cylinder 1032. An adjusting claw 1034 is installed on the adjusting arm 1033.

[0029] The bottom shell conveying assembly 2 includes two side frames 201, with a conveying base 202 positioned between them. A conveyor belt 203 is mounted above the conveyor base 202, and placement platforms 204 are equidistantly mounted on the top of the conveyor belt 203. The placement platforms 204 are used to place the bottom shell component 401. Two position sensors 205 are mounted on one of the side frames 201 for positioning the placement platform 204. The conveyor belt 203 is movably mounted on the conveyor base 202, and the placement platforms 204 are equidistantly mounted on the top of the conveyor belt 203. The bottom shell component 401 is fixedly placed on the placement platform 204, facilitating material feeding of the bottom shell component 401. Under the action of the two position sensors 205, when the placement platform 204 moves to the assembly position, the conveyor belt 203 stops moving, thereby facilitating the corresponding assembly of the bottom shell component 401 and the top cover component 402 and improving assembly accuracy.

[0030] The top cover conveying assembly 3 includes a gantry frame 301, a movable module 302 mounted on the gantry frame 301, a movable seat 303 slidably mounted on the movable module 302, a conveyor belt 203 disposed inside the gantry frame 301 and perpendicular to the movable module 302, a top cover picking unit 304 mounted on the movable seat 303, and a top cover gripping unit 305 mounted on the movable seat 303. The top cover picking unit 304 includes a first [unclear - possibly a component or part] fixedly mounted on the movable seat 303. Mounting platform 3041, on which a gripping arm 3042 is slidably mounted, and a gripping claw 3043 is mounted at the bottom end of the gripping arm 3042. A first longitudinal movement drive 3044 is mounted on the first mounting platform 3041, which is used to pull the gripping arm 3042 to lift and lower. The top cover gripping unit 305 includes a second mounting platform 3051 fixedly mounted on the movable base 303, on which a second longitudinal movement drive 3043 is fixedly mounted. 052, A clamping claw 3053 is installed on the output end of the second longitudinal drive component 3052. A moving base 303 is slidably installed on the moving module 302. The moving base 303 is provided with a top cover picking unit 304 and a top cover gripping unit 305. The top cover picking unit 304 is used to pick up the top cover component 402, while the top cover gripping unit 305 is used to grip the top cover component 402 and place it above the placement platform 204, so that the bottom shell component 401 and the top cover component 402 are assembled, improving the efficiency of the meter. The automation level of the needle cover 4 installation improves assembly efficiency. After the top cover material picking unit 304 picks up the top cover part 402, it puts the top cover part 402 into the limiting groove 1023. The state of the top cover part 402 is adjusted by the adjusting claw 1034 so that the top cover part 402 is in a state of complete fit with the limiting groove 1023. When the clamping claw 3053 clamps and assembles the top cover part 402, the top cover part 402 can be assembled with the bottom shell part 401, improving assembly accuracy.

[0031] Working principle: During assembly, the moving module 302 drives the moving base 303 to move, so that the gripper 3043 moves to the position of storing the top cover 402. The first longitudinal drive 3044 moves downward until the gripper 3043 clamps one of the top cover 402. Then the first longitudinal drive 3044 pulls the gripper arm 3042 upward. Then the moving base 303 moves the gripper 3043 to above the limiting platform 1022. Then the first longitudinal drive 3044 drives the gripper 3043 to move downward, putting the clamped top cover 402 into the limiting groove 1023.

[0032] Then, the gripper 3043 moves upward, activating the lifting cylinder 1032, causing the adjusting arm 1033 to rotate, and the adjusting claw 1034 to move above the limiting groove 1023. A camera is installed on the adjusting arm 1033 to observe the state of the top cover 402. When the position of the top cover 402 needs to be adjusted, the lifting cylinder 1032 drives the adjusting claw 1034 to move downward, clamping the top cover 402 and adjusting it to the state corresponding to the limiting groove 1023, so that the top cover 402 is in the state corresponding to the limiting groove 1023.

[0033] Then, the moving module 302 drives the moving seat 303 to move until the clamping claw 3053 moves above the limiting groove 1023. The second longitudinal moving drive 3052 drives the clamping claw 3053 to move downward until the clamping claw 3053 clamps the top cover 402. After the second longitudinal moving drive 3052 drives the clamping claw 3053 to move upward, the moving module 302 moves the top cover 402 above the conveyor belt 203.

[0034] The conveyor belt 203 moves continuously on the conveyor base 202. A placement platform 204 is provided at the top of the conveyor belt 203. The bottom shell 401 is fixedly placed on the placement platform 204. Through two position sensors 205, when the placement platform 204 moves to the assembly position, the conveyor belt 203 stops moving. After the clamping claw 3053 clamps the top cover 402 and moves it above the placement platform 204, the second longitudinal drive 3052 drives the clamping claw 3053 to move downward, so that the top cover 402 is installed on the top of the bottom shell 401. During installation, since the bottom shell 401 is tightly provided with positioning pins 403 and the top cover 402 is tightly provided with positioning holes 404, when the bottom shell 401 and the top cover 402 are installed, each positioning pin 403 needs to be inserted into the corresponding positioning hole 404 to improve the assembly accuracy.

Claims

1. A meter needle cover assembly device, comprising a position adjustment assembly (1), a bottom shell conveying assembly (2), and a top cover conveying assembly (3), characterized in that: The top cover conveying assembly (3) transfers and assembles the meter needle cover (4). The meter needle cover (4) includes a bottom shell (401) and a top cover (402). The bottom shell (401) is densely equipped with positioning pins (403), and the top cover (402) is densely equipped with positioning holes (404). The positioning pins (403) correspond one-to-one with the positioning holes (404). The position adjustment assembly (1) positions the top cover (402), and the top cover conveying assembly (3) conveys the bottom shell (401).

2. The meter needle cover assembly equipment according to claim 1, characterized in that: The position adjustment component (1) includes a support platform (101), and a limit unit (102) and an adjustment unit (103) are provided at the top of the support platform (101); The limiting unit (102) includes a fixed base (1021), a limiting platform (1022) is provided at the top of the fixed base (1021), a limiting groove (1023) is provided at the top of the limiting platform (1022), and a top cover (402) is placed inside the limiting groove (1023).

3. The meter needle cover assembly equipment according to claim 2, characterized in that: The adjustment unit (103) includes a rotating platform (1031) fixed to the top of the support platform (101). A lifting cylinder (1032) is fixedly installed on the top of the rotating platform (1031). An adjusting arm (1033) is installed on the output end of the lifting cylinder (1032). An adjusting claw (1034) is installed on the adjusting arm (1033).

4. The meter needle cover assembly equipment according to claim 1, characterized in that: The bottom shell conveying assembly (2) includes two side frames (201), a conveying base (202) is provided between the two side frames (201), a conveying belt (203) is installed above the conveying base (202), and a placement platform (204) is installed at equal intervals at the top of the conveying belt (203). The placement platform (204) is used to place the bottom shell component (401). Two position sensors (205) are installed on one of the side frames (201). The two position sensors (205) are used to position the placement platform (204).

5. The meter needle cover assembly equipment according to claim 1, characterized in that: The top cover conveying assembly (3) includes a gantry frame (301), a movable module (302) is mounted on the gantry frame (301), a movable seat (303) is slidably mounted on the movable module (302), a conveyor belt (203) is disposed inside the gantry frame (301), the conveyor belt (203) is perpendicular to the movable module (302), a top cover picking unit (304) is mounted on the movable seat (303), and a top cover gripping unit (305) is mounted on the movable seat (303).

6. The meter needle cover assembly equipment according to claim 5, characterized in that: The top cover material handling unit (304) includes a first mounting platform (3041) fixedly mounted on a movable base (303), a gripping arm (3042) slidably mounted on the first mounting platform (3041), a gripping claw (3043) mounted at the bottom end of the gripping arm (3042), and a first longitudinal movement drive (3044) mounted on the first mounting platform (3041). The first longitudinal movement drive (3044) is used to pull the gripping arm (3042) to lift and lower.

7. The meter needle cover assembly equipment according to claim 5, characterized in that: The top cover gripping unit (305) includes a second mounting platform (3051) fixedly mounted on the movable base (303), a second longitudinal drive (3052) fixedly mounted on the second mounting platform (3051), and a gripping claw (3053) mounted on the output end of the second longitudinal drive (3052).