Quantitative jig for taking and attaching plastic gasket

By designing a quantitative fixture for dispensing plastic gaskets, the problem of difficulty in quantitatively dispensing plastic gaskets during the assembly of water flow regulators was solved, thereby improving the efficiency of quantitative dispensing and assembly.

CN223545839UActive Publication Date: 2025-11-14TOFU (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202423202496.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-14
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

During the assembly of the water flow regulator, it is difficult to measure the amount of plastic gaskets, resulting in low assembly efficiency.

Method used

A plastic pad dispensing and metering fixture was designed, including a base, a slide rail, a metering platform, and a dispensing container. The fixture achieves metered dispensing of plastic pads through a sliding and guiding structure.

Benefits of technology

This technology enables the quantitative dispensing of plastic gaskets, improves the assembly efficiency of the water flow regulator, reduces the occurrence of defective products, and facilitates subsequent maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of plastic gaskets, and particularly relates to a plastic gasket taking and attaching quantitative jig which comprises a base, a fixing frame is fixedly connected to the top of the base, a sliding rail piece is fixedly arranged at the top of the base, a quantitative platform piece is arranged on the sliding rail piece in a sliding mode, and a taking and attaching container is arranged on the fixing frame. The sliding rail part comprises a sliding rail and a limiting plate which are fixedly arranged at the top of the base, one side of the sliding rail movably abuts against one side of the limiting plate, the quantitative platform part comprises a quantitative platform, and a material receiving groove is formed in the top of the quantitative platform. The plastic gasket taking and attaching quantitative jig is reasonable in structural design, the taking and attaching container, the quantitative platform piece, the sliding rail piece and the fixing frame are arranged, the plastic gasket taking and attaching quantitative jig is formed, one plastic gasket can be taken out at a time, the purpose of quantitatively taking and attaching the plastic gasket is achieved, adverse phenomena can be reduced, working efficiency is improved, assembling and disassembling are facilitated through the quantitative jig, and the production cost is reduced. And later maintenance work is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of plastic gasket technology, and in particular to a quantitative fixture for picking up and placing plastic gaskets. Background Technology

[0002] The main components of the water flow regulator include sensors, motors, semiconductor valve bodies, rotors, and plastic gaskets. The sensors detect water flow and transmit the water volume information to the computer; the motor controls the water flow rate; and the semiconductor valve body and rotor implement the specific regulation functions. During the assembly of the water flow regulator, the plastic gaskets need to be removed. However, because the plastic gaskets are thin, it is easy to remove two at once during assembly, making it impossible to measure the correct amount. This makes assembling the plastic gaskets cumbersome and inconvenient, reducing the efficiency of the water flow regulator assembly. Therefore, we propose a plastic gasket removal and metering fixture to solve the above problems. Utility Model Content

[0003] The purpose of this utility model is to solve the above-mentioned shortcomings and to propose a plastic gasket mounting fixture.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A plastic gasket dispensing and metering fixture includes a base, a fixed frame fixedly connected to the top of the base, a slide rail fixedly mounted on the top of the base, a metering platform slidably mounted on the slide rail, and a dispensing container mounted on the fixed frame. The slide rail includes a slide rail and a limiting plate fixedly mounted on the top of the base, with one side of the slide rail movably abutting against one side of the limiting plate. The metering platform includes a metering platform, a receiving groove on the top of the metering platform, and a hand-held plate fixedly connected to the top of the metering platform.

[0006] In a preferred embodiment of this utility model, the fixing frame includes a support plate fixedly connected to the top of the base, a top plate fixedly connected to the top of the support plate, and an installation hole for fixing the dispensing container on the top of the top plate. The quantitative platform is movably abutted against one side of the support plate.

[0007] As a preferred embodiment of this invention, the support plate and the top plate are fixedly connected by the same reinforcing rib.

[0008] In a preferred embodiment of this utility model, the dispensing container includes an upper cylinder and a lower cylinder fixedly connected to the bottom of the upper cylinder. The upper cylinder is fixedly fitted into the mounting hole. A guide hole is provided at the top of the upper cylinder, and a placement hole is provided at the top of the lower cylinder. Several plastic gaskets are movably placed in the placement hole. The guide hole is connected to the placement hole, and the lower cylinder movably abuts against the top of the metering platform.

[0009] As a preferred embodiment of this utility model, the top of the slide rail has two left slots, and each of the two left slots is threaded with an internal hexagonal screw. The slide rail is fixedly connected to the top of the base by the two internal hexagonal screws.

[0010] As a preferred embodiment of this utility model, the top of the limiting plate has two right slots, and each of the two right slots is threaded with an internal hexagonal screw. The limiting plate is fixedly connected to the top of the base by the two internal hexagonal screws.

[0011] In a preferred embodiment of this invention, a mounting plate is provided at the bottom of the quantitative platform. Four screws are threaded to the bottom of the mounting plate, which is then fixedly connected to the bottom of the quantitative platform. A horizontal plate is fixedly connected to the bottom of the mounting plate, and a groove is formed at the bottom of the horizontal plate. The same bidirectional lead screw is rotatably connected to the inner walls of the front and rear sides of the groove. Two drive plates are threaded onto the outer sides of the bidirectional lead screw. An upper plate is fixedly connected to the bottom of each of the two drive plates. Several ball bearings are tactilely connected to the bottom of the upper plate and are tactilely connected to the top of the slide rail. Side plates are fixedly connected to the sides of the two upper plates that are far apart from each other. Slider blocks are fixedly connected to the inner sides of the two side plates and are slidably connected to the two sides of the slide rail.

[0012] As a preferred embodiment of this utility model, a knob is fixedly connected to the front end of the bidirectional lead screw, and two guide grooves are opened at the bottom of the horizontal plate. Two guide blocks are slidably sleeved in each of the two guide grooves, and the four guide blocks are respectively fixedly connected to the top of the corresponding upper plate.

[0013] In this invention, the plastic gasket dispensing and metering fixture places the plastic gasket in the guide hole of the upper cylinder. Guided by the guide hole, the plastic gasket falls into the placement hole of the lower cylinder. When the plastic gasket needs to be picked up, the metering platform is pushed backward by the hand lever, so that the metering platform abuts against one side of the support plate. At this time, the placement hole is aligned with the receiving groove. Since the depth of the receiving groove is the same as the thickness of the plastic gasket, the plastic gasket at the bottom of the placement hole falls into the receiving groove. After falling, the metering platform is pulled to the right by the hand lever, so that the side plate and the upper plate abut against the limiting plate. At this time, the metering platform blocks the lower cylinder and stops feeding. The plastic gasket is located on the right side of the lower cylinder. The operator can pull out the plastic gasket forward for assembly and use. Thus, one plastic gasket can be picked up at a time, achieving the purpose of metering the plastic gasket and improving the assembly efficiency of the water flow regulator.

[0014] In this utility model, the plastic gasket is attached to the quantitative fixture. The sliding of the upper plate, side plate, and slider on the slide rail makes the quantitative platform slide more stably and smoothly. The ball bearings reduce friction, making the quantitative platform slide more smoothly and evenly. By rotating the double-acting screw with a knob, the double-acting screw drives the two drive plates and the two upper plates to move closer or further apart, thereby adjusting the distance between the two upper plates for use on slide rails of different specifications. At the same time, it can move the two upper plates further apart, causing the side plate and slider to disengage from the slide rail, which facilitates the assembly between the slide rail and the mounting plate. The screws facilitate the assembly and disassembly of the quantitative platform and the mounting plate. The setting of the first and second hexagonal screws facilitates the assembly and disassembly of the slide rail and the limiting plate, which is beneficial for later assembly and maintenance work.

[0015] This utility model has a reasonable structural design. By setting up a container, a quantitative platform, a slide rail, and a fixing frame, it forms a quantitative fixture for picking up plastic pads. It can pick up one plastic pad at a time, achieving the purpose of quantitative picking up and dropping of plastic pads. This can reduce the occurrence of defects, improve work efficiency, and facilitate assembly and disassembly, as well as subsequent maintenance work. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the plastic gasket dispensing and metering fixture proposed in this utility model;

[0017] Figure 2 This is a partial cross-sectional view of the plastic gasket dispensing and metering fixture proposed in this utility model.

[0018] Figure 3 This is a perspective view of the metering platform component of the plastic gasket mounting metering fixture proposed in this utility model;

[0019] Figure 4 The image shows a bottom perspective view of the horizontal plate of the quantitative fixture for attaching the plastic gasket proposed in this utility model.

[0020] In the diagram: 1. Base; 2. Slide rail; 3. Metering platform; 4. Fixing frame; 5. Pick-up and drop container; 6. Plastic gasket; 21. Slide rail; 22. Hexagon socket screw one; 23. Limiting plate; 24. Hexagon socket screw two; 301. Metering platform; 302. Handheld plate; 303. Receiving groove; 304. Mounting plate; 305. Screw; 306. Horizontal plate; 307. Knob; 308. Side plate; 309. Slider; 310. Ball bearing; 311. Top plate; 312. Two-way lead screw; 313. Groove; 314. Drive plate; 315. Guide groove; 316. Guide block; 41. Support plate; 42. Top plate; 43. Reinforcing rib; 44. Mounting hole; 51. Upper cylinder; 52. Guide hole; 53. Lower cylinder; 54. Placement hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4 A plastic gasket dispensing and metering fixture includes a base 1, a fixed frame 4 fixedly connected to the top of the base 1, a slide rail 2 fixedly installed on the top of the base 1, a metering platform 3 slidably installed on the slide rail 2, and a dispensing container 5 installed on the fixed frame 4. The slide rail 2 includes a slide rail 21 fixedly installed on the top of the base 1 and a limiting plate 23. One side of the slide rail 21 movably abuts against one side of the limiting plate 23. The metering platform 3 includes a metering platform 301, a receiving groove 303 opened on the top of the metering platform 301, and a hand-held plate 302 fixedly connected to the top of the metering platform 301.

[0023] Using the above scheme: Push the metering platform 301 backward with the hand-held plate 302 so that the metering platform 301 abuts against one side of the support plate 41. At this time, the placement hole 54 is aligned with the receiving groove 303. Since the depth of the receiving groove 303 is the same as the thickness of the plastic gasket 6, the plastic gasket 6 at the bottom of the placement hole 54 falls into the receiving groove 303. After falling, pull the metering platform 301 to the right with the hand-held plate 302 so that the side plate 308 and the upper plate 311 abut against the limiting plate 23. At this time, the metering platform 301 blocks the lower cylinder 53 and stops feeding. The plastic gasket 6 is located on the right side of the lower cylinder 53. Personnel can pull out the plastic gasket 6 forward for assembly and use. Thus, one plastic gasket 6 can be taken out at a time, achieving the purpose of metered dispensing of the plastic gasket 6 and improving the assembly efficiency of the water flow regulator.

[0024] Furthermore, refer to Figure 1 and Figure 2 As shown, the fixing frame 4 includes a support plate 41 fixedly connected to the top of the base 1. A top plate 42 is fixedly connected to the top of the support plate 41. The top of the top plate 42 is provided with a mounting hole 44 for fixing the dispensing container 5. The quantitative platform 301 is movably abutted against one side of the support plate 41. The same reinforcing rib 43 is fixedly connected between the support plate 41 and the top plate 42.

[0025] The above scheme facilitates the installation and fixation of the dispensing container 5, and at the same time limits the left side of the quantitative platform 301.

[0026] Furthermore, refer to Figure 1 and Figure 2As shown, the dispensing container 5 includes an upper cylinder 51 and a lower cylinder 53 fixedly connected to the bottom of the upper cylinder 51. The upper cylinder 51 is fixedly fitted into the mounting hole 44. A guide hole 52 is provided at the top of the upper cylinder 51, and a placement hole 54 is provided at the top of the lower cylinder 53. Several plastic gaskets 6 are movably placed in the placement hole 54. The guide hole 52 is connected to the placement hole 54, and the lower cylinder 53 movably abuts against the top of the quantitative platform 301.

[0027] Using the above method: the plastic pad 6 is placed in the guide hole 52 inside the upper cylinder 51. Guided by the guide hole 52, the plastic pad 6 falls into the placement hole 54 inside the lower cylinder 53 and abuts against the top of the quantitative platform 301.

[0028] Furthermore, the top of the slide rail 21 has two left slots, and each of the two left slots is threaded with a hexagonal screw 22. The slide rail 21 is fixedly connected to the top of the base 1 by the two hexagonal screws 22. The top of the limiting plate 23 has two right slots, and each of the two right slots is threaded with a hexagonal screw 24. The limiting plate 23 is fixedly connected to the top of the base 1 by the two hexagonal screws 24. The arrangement of the hexagonal screws 22 and 24 facilitates the assembly and disassembly of the slide rail 21 and the limiting plate 23, and facilitates subsequent assembly and maintenance work.

[0029] Furthermore, refer to Figure 1-4 As shown, a mounting plate 304 is provided at the bottom of the quantitative platform 301. Four screws 305 are threaded onto the bottom of the mounting plate 304, which is fixedly connected to the bottom of the quantitative platform 301 by the four screws 305. A horizontal plate 306 is fixedly connected to the bottom of the mounting plate 304. A groove 313 is formed at the bottom of the horizontal plate 306. The same bidirectional lead screw 312 is rotatably connected to the inner walls of the front and rear sides of the groove 313. Two drive plates 314 are threaded onto the outer sides of the bidirectional lead screw 312. The bottom of the drive plate 314 is fixedly connected to an upper plate 311. Several balls 310 are rolledly connected to the bottom of the upper plate 311. The balls 310 are rolledly connected to the top of the slide rail 21. Side plates 308 are fixedly connected to the two upper plates 311 on opposite sides. Slider 309 is fixedly connected to the inner side of the two side plates 308. The two sliders 309 are slidably connected to both sides of the slide rail 21. The assembly and disassembly of the quantitative platform 301 and the mounting plate 304 are facilitated by screws 305.

[0030] The above solution is adopted: by sliding the upper plate 311, side plate 308 and slider 309 on the slide rail 21, the quantitative platform 301 slides more stably and smoothly. By using ball bearings 310, the friction can be reduced, making the quantitative platform 301 slide more smoothly and steadily. By rotating the double-acting screw 312 by knob 307, the double-acting screw 312 drives the two drive plates 314 and the two upper plates 311 to move closer or further apart, thereby adjusting the distance between the two upper plates 311 so that it can be used on slide rails 21 of different specifications. At the same time, it can make the two upper plates 311 move further apart, so that the side plate 308 and slider 309 are disengaged from the slide rail 21, which facilitates the assembly between the slide rail 21 and the mounting plate 304.

[0031] Furthermore, a knob 307 is fixedly connected to the front end of the bidirectional lead screw 312, and two guide grooves 315 are opened at the bottom of the horizontal plate 306. Two guide blocks 316 are slidably sleeved in each of the two guide grooves 315. The four guide blocks 316 are fixedly connected to the top of the corresponding upper plate 311, which facilitates the rotation of the bidirectional lead screw 312 and guides the upper plate 311, making its movement more stable and smooth.

[0032] In this invention, during use, the plastic gasket 6 is placed in the guide hole 52 inside the upper cylinder 51. Guided by the guide hole 52, the plastic gasket 6 falls into the placement hole 54 inside the lower cylinder 53. When the plastic gasket 6 needs to be retrieved, the metering platform 301 is pushed backward by the hand-held plate 302, causing the metering platform 301 to abut against one side of the support plate 41. At this time, the placement hole 54 is aligned with the receiving groove 303. Since the depth of the receiving groove 303 is consistent with the thickness of the plastic gasket 6, the placement hole 54 is thus able to hold the plastic gasket 6. The lower plastic gasket 6 falls into the receiving trough 303. After it falls, the metering platform 301 is pulled to the right by the hand plate 302, so that the side plate 308 and the upper plate 311 abut against the limiting plate 23. At this time, the metering platform 301 blocks the lower cylinder 53 and stops feeding. The plastic gasket 6 is located on the right side of the lower cylinder 53. The personnel can pull out the plastic gasket 6 forward for assembly and use. In this way, one plastic gasket 6 can be taken out at a time, so as to achieve the purpose of metering the plastic gasket 6 and improve the assembly efficiency of the water flow regulator.

[0033] The sliding of the upper plate 311, side plate 308, and slider 309 on the slide rail 21 makes the quantitative platform 301 slide more stably and smoothly. The ball bearings 310 reduce friction, making the quantitative platform 301 slide more smoothly and steadily. Rotating the double-acting screw 312 by the knob 307 causes the two drive plates 314 and the two upper plates 311 to move closer or further apart, thereby adjusting the distance between the two upper plates 311 for use on slide rails 21 of different specifications. At the same time, it can also move the two upper plates 311 further apart, causing the side plate 308 and slider 309 to disengage from the slide rail 21, which facilitates the assembly between the slide rail 21 and the mounting plate 304. The screws 305 facilitate the assembly and disassembly of the quantitative platform 301 and the mounting plate 304. The setting of the first hexagonal screw 22 and the second hexagonal screw 24 facilitates the assembly and disassembly of the slide rail 21 and the limiting plate 23, which is beneficial for later assembly and maintenance work.

Claims

1. A plastic gasket mounting fixture, characterized in that, The device includes a base (1), a fixed frame (4) is fixedly connected to the top of the base (1), a slide rail (2) is fixedly installed on the top of the base (1), a quantitative platform (3) is slidably installed on the slide rail (2), and a dispensing container (5) is installed on the fixed frame (4). The slide rail (2) includes a slide rail (21) and a limiting plate (23) fixedly installed on the top of the base (1). One side of the slide rail (21) is movably abutted against one side of the limiting plate (23). The quantitative platform (3) includes a quantitative platform (301). A receiving groove (303) is opened on the top of the quantitative platform (301). A hand-held plate (302) is fixedly connected to the top of the quantitative platform (301).

2. The plastic gasket dispensing and metering fixture according to claim 1, characterized in that, The fixing frame (4) includes a support plate (41) fixedly connected to the top of the base (1). A top plate (42) is fixedly connected to the top of the support plate (41). The top of the top plate (42) is provided with an installation hole (44) for fixing the dispensing container (5). The quantitative platform (301) is movably abutted against one side of the support plate (41).

3. The plastic gasket dispensing and metering fixture according to claim 2, characterized in that, The support plate (41) and the top plate (42) are fixedly connected by the same reinforcing rib (43).

4. The plastic gasket dispensing and metering fixture according to claim 2, characterized in that, The dispensing container (5) includes an upper cylinder (51) and a lower cylinder (53) fixedly connected to the bottom of the upper cylinder (51). The upper cylinder (51) is fixedly fitted into the mounting hole (44). A guide hole (52) is provided at the top of the upper cylinder (51). A placement hole (54) is provided at the top of the lower cylinder (53). Several plastic gaskets (6) are movably placed in the placement hole (54). The guide hole (52) is connected to the placement hole (54). The lower cylinder (53) movably abuts against the top of the quantitative platform (301).

5. The plastic gasket dispensing and metering fixture according to claim 1, characterized in that, The slide rail (21) has two left slots at the top, and each of the two left slots is threaded with an internal hexagonal screw (22). The slide rail (21) is fixedly connected to the top of the base (1) by the two internal hexagonal screws (22).

6. The plastic gasket dispensing and metering fixture according to claim 1, characterized in that, The limiting plate (23) has two right slots on its top, and each right slot is threaded with an internal hexagonal screw (24). The limiting plate (23) is fixedly connected to the top of the base (1) by the two internal hexagonal screws (24).

7. The plastic gasket dispensing and metering fixture according to claim 1, characterized in that, The quantitative platform (301) is provided with a mounting plate (304) at its bottom. Four screws (305) are threaded to the bottom of the mounting plate (304). The mounting plate (304) is fixedly connected to the bottom of the quantitative platform (301) by the four screws (305). A horizontal plate (306) is fixedly connected to the bottom of the mounting plate (304). A groove (313) is provided at the bottom of the horizontal plate (306). The same bidirectional lead screw (312) is rotatably connected to the inner walls of the front and rear sides of the groove (313). 12) Two drive plates (314) are threaded on the outer side. The bottom of each drive plate (314) is fixedly connected to an upper plate (311). The bottom of the upper plate (311) is rolled with a number of balls (310). The balls (310) are rolled on the top of the slide rail (21). The two upper plates (311) are fixedly connected to a side plate (308) on the side away from each other. The inner side of each side plate (308) is fixedly connected to a slider (309). The two sliders (309) are slidably connected to both sides of the slide rail (21).

8. The plastic gasket dispensing and metering fixture according to claim 7, characterized in that, The front end of the bidirectional lead screw (312) is fixedly connected to a knob (307), and the bottom of the horizontal plate (306) has two guide grooves (315). Two guide blocks (316) are slidably sleeved in the two guide grooves (315), and the four guide blocks (316) are respectively fixedly connected to the top of the corresponding upper plate (311).