Pulping cutter head structure for pulper

By designing a snap-fit ​​groove and a limiting disc structure on the pulper cutter head, convenient disassembly and targeted maintenance of the blades and guide blades are achieved, solving the problems of high maintenance difficulty and cost caused by overall replacement in the existing technology, improving maintenance convenience and reducing wear.

CN223548325UActive Publication Date: 2025-11-14KAIFENG YICHEN PAPER CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423243104.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-14
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In existing technologies, when the blades or guide vanes of the pulping cutter disc are damaged, the entire disc needs to be replaced, which is difficult and costly to maintain, thus reducing the effectiveness of the device.

Method used

The blades, flying knives, and guide knives are fixed to the cutter head body by bolts using a snap-fit ​​design. The limiting plate is used to shield the blades, enabling convenient disassembly and targeted maintenance, with only the damaged parts being replaced.

Benefits of technology

It achieves convenient maintenance and low maintenance wear, improving the maintenance efficiency and performance of the pulper.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223548325U_ABST
    Figure CN223548325U_ABST
Patent Text Reader

Abstract

The pulping cutter head structure comprises a cutter head body and a limiting disc, a plurality of sets of clamping grooves are formed in the surface of the outer side of the cutter head body in a surrounding mode, and a plurality of sets of fins are connected to the inner portions of the clamping grooves in a clamped mode. By the adoption of the clamping grooves, when the cutter head body is damaged or needs to be maintained after being used for a long time, the limiting disc can be detached through the second fastening holes in the surface, and at the moment, the multiple clamping grooves in the surface of the cutter head body can be exposed; the flying cutters and the flow guide cutters on the surfaces of the fins are of detachable structures, so that only the damaged parts need to be replaced when the flying cutters and the flow guide cutters are damaged, the intact parts can still be normally used, the maintenance loss can be effectively reduced, and the service life of the flying cutters and the flow guide cutters is prolonged. The system has the advantages of convenience in maintenance, low maintenance loss and pertinence in maintenance.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of papermaking technology, and more specifically, to a pulping cutter disc structure for a pulper. Background Technology

[0002] Pulping discs are an important component of papermaking equipment and accessories, mainly used in the pulping process of papermaking equipment to break down pulp boards, waste paper, damaged paper, and deink and purify pulp. Through a specific structural design, they effectively improve pulping efficiency and quality.

[0003] The existing publicly available technology, application number CN202120588643.8, describes a mixing cutter disc for a hydraulic pulper. This disc, without damaging the blade structure of the cutter disc body, incorporates wear-resistant parts at the wear areas of the blades, thereby reducing wear on the cutter disc body. A fixing strip is welded to the blades, and the wear-resistant strip is fixed to the fixing strip by a fixing component. The wear-resistant strip is replaced according to its actual wear condition, thus extending the service life of the cutter disc body. Replacement is convenient and quick, and maintenance costs are low.

[0004] However, the above-mentioned patent still has certain drawbacks in use: although it extends the service life of the cutter head body by setting wear-resistant strips, when the blades, guide blades or even the cutter head structure on the cutter head body are damaged, the entire structure needs to be replaced, which not only increases the difficulty of maintenance, but also increases the maintenance costs and reduces the effectiveness of the device.

[0005] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this utility model provides a pulping cutter head structure for a pulper, which has the advantages of convenient maintenance, low maintenance wear, and targeted maintenance, thereby solving the problems mentioned in the background technology.

[0008] (II) Technical Solution

[0009] To achieve the aforementioned advantages of convenient maintenance, low maintenance wear, and targeted maintenance, the specific technical solution adopted by this utility model is as follows:

[0010] A pulping cutter head structure for a pulper includes a cutter head body and a limiting plate. A plurality of sets of snap-fit ​​grooves are formed around the outer surface of the cutter head body. A plurality of sets of blades are snapped into the inside of the snap-fit ​​grooves. A flying knife is connected to one side surface of the blade by bolts. A docking groove is formed in the middle of the top surface of the blade. A flow guide knife is snapped into the inside of the docking groove.

[0011] Furthermore, a limiting disc is bolted to the top of the cutter head body.

[0012] Furthermore, mounting grooves are provided at the middle position of the surface of the cutter head body and at the middle position of the surface of the limiting plate, and several sets of mounting holes are evenly provided on the surface of the mounting grooves.

[0013] Furthermore, several sets of second fastening holes are provided on the outer surface of the cutter head body and the outer surface of the limiting plate.

[0014] Furthermore, several sets of third fastening holes are evenly provided at the top position of one side surface of the wing and the top position of one side surface of the flying knife.

[0015] Furthermore, several sets of first fastening holes are provided inside the docking groove and on the surface of the guide knife.

[0016] Furthermore, an L-shaped groove is provided on the surface of the guide blade.

[0017] Furthermore, a T-shaped structure for snap-fit ​​is provided at one end of the wing.

[0018] (III) Beneficial Effects

[0019] Compared with the prior art, the present invention provides a pulping cutter disc structure for a pulper, which has the following advantages:

[0020] This invention employs snap-fit ​​grooves, allowing the limiting plate to be disassembled through the second fastening hole on the surface when the cutter head body is damaged or requires maintenance after prolonged use. This exposes multiple snap-fit ​​grooves on the cutter head body surface, facilitating the disassembly and replacement of the snap-fit ​​blades. Furthermore, the flying knife and guide knife on the blade surface are also detachable. Therefore, when damage occurs, only the damaged parts need to be replaced, while the intact parts can still be used normally. This effectively reduces maintenance losses and improves maintenance convenience, offering advantages such as convenient maintenance, low maintenance losses, and targeted maintenance. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of a pulping cutter disc for a pulper proposed in this utility model;

[0023] Figure 2 This is a structural schematic diagram of the cutter head body and the limiting plate of this utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the winglet of this utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the vane and guide blade of this utility model.

[0026] In the picture:

[0027] 1. Cutter head body; 2. Blade; 3. Flying knife; 4. Guide knife; 5. First fastening hole; 6. Snap-fit ​​groove; 7. Mounting groove; 8. Second fastening hole; 9. Mounting hole; 10. Third fastening hole; 11. Limiting plate; 12. Docking groove. Detailed Implementation

[0028] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0029] According to an embodiment of the present invention, a pulping cutter disc structure for a pulper is provided.

[0030] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4 As shown, a pulping cutter head structure for a pulper according to an embodiment of the present utility model includes a cutter head body 1 and a limiting plate 11. A plurality of sets of snap-fit ​​grooves 6 are provided around the outer surface of the cutter head body 1. A plurality of sets of blades 2 are snapped into the inside of the snap-fit ​​grooves 6. A flying knife 3 is connected to one side surface of the blade 2 by bolts. A docking groove 12 is provided in the middle of the top surface of the blade 2. A guide knife 4 is snapped into the inside of the docking groove 12.

[0031] In one embodiment, a limiting plate 11 is bolted to the top of the cutter head body 1. The limiting plate 11 is provided to shield the blade 2 and the snap-fit ​​groove 6, thereby improving the fixing effect of the blade 2.

[0032] In one embodiment, a mounting groove 7 is provided at the middle position of the surface of the cutter disc body 1 and the middle position of the surface of the limiting disc 11. Several sets of mounting holes 9 are evenly provided on the surface of the mounting groove 7. The mounting groove 7 and the mounting holes 9 are provided to facilitate the connection between the cutter disc body 1 and the pulper, thereby facilitating the subsequent use of the cutter disc and achieving the purpose of pulping.

[0033] In one embodiment, a number of sets of second fastening holes 8 are provided on the outer surface of the cutter head body 1 and the outer surface of the limiting plate 11.

[0034] In one embodiment, a plurality of third fastening holes 10 are uniformly provided at the top position of one side surface of the wing 2 and the top position of one side surface of the flying knife 3.

[0035] In one embodiment, several sets of first fastening holes 5 are provided inside the docking groove 12 and on the surface of the guide knife 4. The first fastening holes 5, the second fastening holes 8 and the third fastening holes 10 are identical in structure except for their size. They are all used to facilitate the connection and fastening between structures, and will not be described in detail here.

[0036] In one embodiment, the surface of the guide knife 4 is provided with an L-shaped groove. The L-shaped groove is provided so that the guide knife 4 can abut against the surface of the limiting disk 11 after the limiting disk 11 is installed. This prevents the guide knife 4 from being unable to be positioned above the wing 2 after the limiting disk 11 limits and fixes one end of the wing 2, thereby affecting the subsequent guiding effect on the pulp.

[0037] In one embodiment, a T-shaped structure is provided at one end of the blade 2 for snap-fitting. The T-shaped structure is provided to snap the blade 2 into the snap-fit ​​groove 6, thereby realizing the connection operation between the blade 2 and the cutter head body 1.

[0038] Working principle: In actual use, personnel can install the cutter head body 1 through the mounting holes 9 and mounting slots 7 for convenient subsequent pulping. When the cutter head body 1 is damaged after prolonged use or requires maintenance, the limiting plate 11 can be disassembled through the second fastening hole 8 on its surface. At this time, multiple snap-fit ​​slots 6 on the surface of the cutter head body 1 can be exposed, making it convenient for personnel to disassemble and replace the multiple snap-fit ​​blades 2. Moreover, the flying knife 3 and the guide knife 4 on the surface of the blade 2 are also detachable structures. Therefore, when damage occurs, only the damaged parts need to be replaced, and the intact parts can still be used normally. This effectively reduces maintenance losses and improves maintenance convenience. The device as a whole has the advantages of convenient maintenance, low maintenance losses, and targeted maintenance.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pulping cutter disc structure for a pulper, comprising a cutter disc body (1) and a limiting disc (11), characterized in that, The outer surface of the cutter head body (1) is provided with several sets of snap-fit ​​grooves (6), and several sets of blades (2) are snapped in the inner position of the snap-fit ​​grooves (6). A flying knife (3) is connected to one side surface of the blade (2) by bolts. A docking groove (12) is provided in the middle of the top surface of the blade (2), and a guide knife (4) is snapped in the inner position of the docking groove (12).

2. The pulping cutter head structure for a pulper according to claim 1, characterized in that, The top position of the cutter head body (1) is connected to a limit plate (11) by bolts.

3. The pulping cutter head structure for a pulper according to claim 1, characterized in that, The cutter head body (1) and the limiting plate (11) are both provided with mounting grooves (7), and a number of mounting holes (9) are evenly provided on the surface of the mounting grooves (7).

4. The pulping cutter head structure for a pulper according to claim 1, characterized in that, Several sets of second fastening holes (8) are provided on the outer surface of the cutter head body (1) and the outer surface of the limiting plate (11).

5. The pulping cutter head structure for a pulper according to claim 1, characterized in that, Several sets of third fastening holes (10) are evenly provided at the top position of one side surface of the wing (2) and the top position of one side surface of the flying knife (3).

6. The pulping cutter head structure for a pulper according to claim 1, characterized in that, Several sets of first fastening holes (5) are provided inside the docking groove (12) and on the surface of the guide knife (4).

7. The pulping cutter head structure for a pulper according to claim 1, characterized in that, The guide knife (4) has an L-shaped groove on its surface.

8. The pulping cutter head structure for a pulper according to claim 1, characterized in that, The wing (2) has a T-shaped structure at one end for snap-fitting.

Citation Information

Patent Citations

  • Stirring cutter head for hydrapulper

    CN214736967U