Compacting machine for additionally paving new asphalt concrete on old asphalt pavement

By introducing threaded rods, abutments, and cleaning mechanisms into the compactor, and using a motor-driven scraper to remove asphalt concrete from the roller surface, the problems of material loss and uneven road surface caused by asphalt concrete adhesion are solved, achieving more efficient compaction and convenient equipment maintenance.

CN223548383UActive Publication Date: 2025-11-14中电建路桥集团有限公司
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Patent Information

Application Number
CN202423124336.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-14
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Asphalt concrete tends to stick to the roller surface during the rolling process of the compactor, leading to material loss and uneven road surface compaction.

Method used

A compactor for overlaying new asphalt concrete onto old asphalt pavements was designed. It employs a threaded rod, a stop plate, an adjustment component, and a cleaning mechanism. The motor drives the lead screw to move the cross shell and scraper, scraping away the asphalt concrete on the roller surface. Combined with the elastic force of the spring, the scraper is kept in close contact with the roller surface, achieving efficient cleaning.

Benefits of technology

It improves the smoothness of the compacted asphalt concrete surface, reduces material loss, and facilitates the installation and maintenance of cleaning equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compactor for additionally paving new asphalt concrete on an old asphalt pavement, which belongs to the field of compactors and comprises a shell frame, a roller is arranged in the shell frame, transverse plates are arranged on two sides of the shell frame, threaded rods are arranged on two sides of the front surfaces of the two transverse plates in a threaded penetrating manner, and one end of each threaded rod is rotatably connected with an abutting plate. Vertical plates A are arranged on the two sides of the back face of one transverse plate respectively. Through a threaded rod, an abutting plate, an adjusting assembly and a cleaning assembly, a motor drives a lead screw to rotate, the lead screw rotates to drive transverse shells on the two sides to transversely and horizontally move, the transverse shells on the two sides drive scraping plates to move when moving, one sides of the scraping plates on the two sides make contact with the surface of a roller, and asphalt concrete adhering to the surface of the roller is scraped off when the roller rotates; and meanwhile, the threaded rod is rotated to drive the abutting plates to move, the abutting plates on the two sides move to abut against or be away from the shell frame, then the device is mounted and dismounted, and therefore cleaning equipment can be conveniently maintained and replaced.
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Description

Technical Field

[0001] This utility model relates to the field of compaction machine technology, and in particular to a compaction machine for overlaying new asphalt concrete on old asphalt pavement. Background Technology

[0002] Asphalt concrete is a mixture made by mixing crushed stone with a certain proportion of road asphalt material under strictly controlled conditions, and it can be used to construct roads. Generally, asphalt concrete needs to be compacted after pouring.

[0003] Because asphalt concrete has a certain degree of viscosity, some material will adhere to the surface of the rollers during the rolling process in the compactor, resulting in material loss and uneven road surface compaction. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that, due to the viscosity of asphalt concrete, some material adheres to the surface of the roller during the rolling process of the roller in the compactor, resulting in material loss and uneven road surface compaction. Therefore, a compactor for overlaying new asphalt concrete on old asphalt pavement is proposed.

[0005] To achieve the above objectives, the present invention employs the following technology: a compactor for overlaying new asphalt concrete on old asphalt pavement, comprising an outer frame, a roller disposed inside the outer frame, and horizontal plates disposed on both sides of the outer frame. Threaded rods are threaded through both sides of the front of the two horizontal plates, and a stop plate is rotatably connected to one end of the threaded rod. An A vertical plate is disposed on both sides of the back of one horizontal plate, and a B vertical plate is disposed on both sides of the back of the other horizontal plate.

[0006] The adjustment assembly includes a motor installed on one side of one of the A-plates. The output end of the motor is connected to a lead screw, the other end of which passes through one side of one of the A-plates and is rotatably connected to one side of the other A-plate. Both sides of the lead screw are threaded with transverse shells, and guide rods pass through the other side of the two transverse shells. The two ends of the guide rods are respectively connected to one side of the two B-plates. A cleaning mechanism is provided inside the two transverse shells.

[0007] As a further description of the above technical solution: the cleaning mechanism includes through rods that pass through both sides of the back of the two transverse shells, with a scraper fixedly connected to the other end of the through rods, and a spring sleeved on the surface of the through rods.

[0008] As a further description of the above technical solution: one side of each of the two scrapers is conical, and one side of each of the two scrapers is in contact with both sides of the roller surface.

[0009] As a further description of the above technical solution: a shielding frame is provided on the upper surface of the outer shell frame, and a connector is provided on the front side of the outer shell frame.

[0010] As a further description of the above technical solution: the other side of the abutment is in close contact with the surface of the outer shell frame.

[0011] As a further description of the above technical solution: the two sides of the roller are rotatably connected to the two sides of the inner wall of the outer casing frame, and the roller is located in the middle of the outer casing frame.

[0012] As a further description of the above technical solution: the front of the two horizontal shells is provided with a storage groove, and the scraper is located inside the storage groove.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0014] With the screw rod, abutment plate, adjustment components, and cleaning components in place, the motor drives the screw rod to rotate during use. The rotation of the screw rod causes the horizontal shells on both sides to move laterally. As the horizontal shells move, they also move the scrapers. One side of the scrapers contacts the surface of the roller, thus scraping off the asphalt concrete adhering to the surface of the roller as the roller rotates, thereby improving the compaction and smoothness of the asphalt concrete surface. At the same time, rotating the screw rod causes the abutment plate to move. The abutment plates on both sides move to abut against or away from the outer frame, thereby allowing the device to be installed and disassembled, facilitating the maintenance and replacement of the cleaning equipment. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure according to an embodiment of the present utility model is shown;

[0016] Figure 2 A schematic diagram of the adjustment component structure according to an embodiment of the present invention is shown;

[0017] Figure 3 A schematic diagram of a portion of the adjustment component provided according to an embodiment of the present invention is shown;

[0018] Figure 4 A schematic diagram of the cleaning mechanism provided according to an embodiment of the present invention is shown.

[0019] Legend:

[0020] 1. Outer frame; 2. Roller; 3. Horizontal plate; 4. Threaded rod; 5. Support plate; 6. Adjustment assembly; 601. Motor; 602. Lead screw; 603. Horizontal shell; 604. Guide rod; 7. Shielding frame; 8. Cleaning mechanism; 801. Through rod; 802. Scraper; 803. Spring; 9. Connecting parts. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figures 1-4 The compactor for overlaying new asphalt concrete on old asphalt pavement provided in this embodiment includes an outer frame 1, a roller 2 is provided inside the outer frame 1, and a horizontal plate 3 is provided on both sides of the outer frame 1. Threaded rods 4 are threaded through both sides of the front of the two horizontal plates 3. One end of the threaded rod 4 is rotatably connected to a stop plate 5. An A vertical plate is provided on both sides of the back of one of the horizontal plates 3, and a B vertical plate is provided on both sides of the back of the other horizontal plate 3.

[0023] The adjustment assembly 6 includes a motor 601 installed on one side of one of the A-plates. The output end of the motor 601 is connected to a lead screw 602. The other end of the lead screw 602 passes through one side of one of the A-plates and is rotatably connected to one side of the other A-plate. Both sides of the surface of the lead screw 602 are threaded with a horizontal shell 603. The other side of the two horizontal shells 603 is provided with a guide rod 604. The two ends of the guide rod 604 are respectively connected to one side of the two B-plates. A cleaning mechanism 8 is provided inside the two horizontal shells 603.

[0024] The motor 601 drives the lead screw 602 to rotate, and the rotation of the lead screw 602 causes the horizontal shells 603 on both sides to move horizontally. When the horizontal shells 603 on both sides move, they drive the scraper 802 to move. One side of the scraper 802 on both sides contacts the surface of the roller 2, and then scrapes off the asphalt concrete adhering to the surface of the roller 2 when the roller 2 rotates. At the same time, the scraper 802 on both sides moves horizontally relative to each other, which facilitates the cleaning of asphalt concrete adhering to the surface of rollers 2 with different diameters.

[0025] Specifically, such as Figure 2 and Figure 4 As shown, the cleaning mechanism 8 includes through rods 801 that pass through both sides of the back of two transverse shells 603. The other end of the through rods 801 is fixedly connected to a scraper 802, and a spring 803 is sleeved on the surface of the through rods 801.

[0026] The spring 803, under its elastic force, allows the scraper 802 to adhere tightly to the surface of the roller 2, resulting in a better scraping effect.

[0027] Specifically, such as Figure 4 As shown, one side of the two scrapers 802 is conical, and one side of the two scrapers 802 is in contact with both sides of the surface of the roller 2.

[0028] The conical scraper 802 is capable of cleaning the asphalt concrete adhering to the surface of the roller 2.

[0029] Specifically, such as Figure 1 As shown, a shielding frame 7 is provided on the upper surface of the outer casing frame 1, and a connector 9 is provided on the front side of the outer casing frame 1.

[0030] The outer frame 1 is connected to the external vehicle body via the connector 9.

[0031] Specifically, such as Figure 1 As shown, the other side of the abutment 5 is in close contact with the surface of the outer casing frame 1.

[0032] Specifically, such as Figure 1 As shown, the two sides of the roller 2 are rotatably connected to the two sides of the inner wall of the outer casing frame 1, and the roller 2 is located in the middle of the outer casing frame 1.

[0033] Specifically, such as Figure 4 As shown, the front of the two horizontal shells 603 has a storage groove, and the scraper 802 is located inside the storage groove.

[0034] The scraper 802 can retract and move in the storage groove under the action of the spring 803, which makes it convenient to adjust the position of the scraper 802.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A compactor for overlaying new asphalt concrete onto old asphalt pavement, comprising a housing frame (1), characterized in that, The inner side of the outer frame (1) is provided with a roller (2), and the two sides of the outer frame (1) are provided with a horizontal plate (3). The two sides of the front of the two horizontal plates (3) are threaded with threaded rods (4). One end of the threaded rod (4) is rotatably connected to a stop plate (5). The two sides of the back of one of the horizontal plates (3) are respectively provided with an A vertical plate, and the two sides of the back of the other horizontal plate (3) are respectively provided with a B vertical plate. The adjustment assembly (6) includes a motor (601) installed on one side of one of the A-plates. The output end of the motor (601) is connected to a lead screw (602). The other end of the lead screw (602) passes through one side of one of the A-plates and is rotatably connected to one side of the other A-plate. Both sides of the surface of the lead screw (602) are threaded with a horizontal shell (603). The other side of the two horizontal shells (603) is provided with a guide rod (604). The two ends of the guide rod (604) are respectively connected to one side of the two B-plates. A cleaning mechanism (8) is provided inside the two horizontal shells (603).

2. The compactor for overlaying new asphalt concrete onto old asphalt pavement according to claim 1, characterized in that, The cleaning mechanism (8) includes a through rod (801) that passes through both sides of the back of the two transverse shells (603), the other end of the through rod (801) is fixedly connected to a scraper (802), and a spring (803) is sleeved on the surface of the through rod (801).

3. The compactor for overlaying new asphalt concrete onto old asphalt pavement according to claim 2, characterized in that, One side of each of the two scrapers (802) is conical, and one side of each of the two scrapers (802) is in contact with both sides of the surface of the roller (2).

4. The compactor for overlaying new asphalt concrete onto old asphalt pavement according to claim 1, characterized in that, The upper surface of the outer shell frame (1) is provided with a shielding frame (7), and the front side of the outer shell frame (1) is provided with a connector (9).

5. A compactor for overlaying new asphalt concrete onto old asphalt pavement according to claim 1, characterized in that, The other side of the abutment (5) is in close contact with the surface of the outer shell frame (1).

6. A compactor for overlaying new asphalt concrete onto old asphalt pavement according to claim 1, characterized in that, The two sides of the roller (2) are rotatably connected to the two sides of the inner wall of the outer shell frame (1), and the roller (2) is located in the middle of the outer shell frame (1).

7. A compactor for overlaying new asphalt concrete onto old asphalt pavement according to claim 2, characterized in that, The two transverse shells (603) have storage grooves on their front sides, and the scraper (802) is located inside the storage grooves.