Standard block fixing auxiliary device for ceramic tile bonding strength detection

Abstract

The utility model provides a standard block fixing auxiliary device for detecting the bonding strength of a ceramic tile. The standard block fixing auxiliary device comprises a floor support, the floor support is unfolded or folded through the floor support connecting shaft; a height adjusting assembly is mounted on one side of the floor support; an angle adjusting assembly is mounted on the height adjusting assembly; a standard block fixing frame is mounted on the adjusting assembly; the standard block fixing frame is used for fixing the standard block, so that the standard block coincides with the cutting position and is perpendicular to the wall face. According to the utility model, the standard block fixing frame can ensure that the standard block coincides with a cutting position and keeps a vertical relation with a wall surface, so that the accuracy of tile bonding strength detection is improved, the detection error caused by position deviation or angle inclination of the standard block is avoided, and the detection result can more truly reflect the actual strength condition of tile bonding; the device is reasonable, efficient and practical, the accuracy and the reliability of a detection result are improved to a great extent, and the operation difficulty and the time cost are reduced.

Description

Technical Field

[0001] This utility model relates to the field of fixing device technology, and in particular to a standard block fixing auxiliary device for testing the bonding strength of ceramic tiles. Background Technology

[0002] In the field of building construction quality testing, testing the bonding strength of facing bricks is a crucial step in ensuring the safety and durability of facing bricks in use. The pull-out test for facing bricks is a commonly used testing method.

[0003] According to the current testing specifications for the bonding strength of facing bricks in building engineering, there are two main types of standard blocks used in the test. In the testing process, the standard blocks need to be adhered to the surface of the pull-out block; this process is crucial because it directly affects the accuracy of subsequent test data.

[0004] However, a serious problem exists in practice: the standard blocks often slip and detach before the adhesive has fully taken effect. This severely affects the normal progress of the testing work, leading to inaccurate test data and requiring re-adhesion and retesting, resulting in a significant waste of time and resources.

[0005] To solve this problem, the current industry practice is to fix the position of the standard block by applying multiple layers of single-sided adhesive tape. However, this method has many drawbacks:

[0006] First, from the perspective of work efficiency, the operation of applying multiple layers of single-sided tape is quite cumbersome. Each layer of single-sided tape needs to be carefully applied to ensure that its position is accurate and firm. This greatly increases the time required to apply a single standard block, resulting in low efficiency of the entire testing process and failing to meet the demand for rapid completion of a large number of testing tasks.

[0007] Secondly, this method has poor adaptability to test surfaces with varying roughness. When the surface roughness is high, the contact between the single-sided adhesive and the rough surface is uneven, and the adhesive force cannot be evenly distributed, easily leading to localized detachment. Once a localized detachment occurs, it will compromise the overall stability of the standard block, potentially causing the standard block to slip and fall off again.

[0008] Finally, even when using single-sided adhesive, human factors such as uneven pressure or inaccurate orientation during application can easily cause the standard block to slip, affecting the final testing results. Therefore, a new fixing auxiliary device is urgently needed to solve the problem of standard block slippage and detachment before the adhesive takes effect, thereby improving testing efficiency and accuracy. Utility Model Content

[0009] The purpose of this invention is to provide a standard block fixing auxiliary device for testing the bonding strength of ceramic tiles. The standard block fixing frame ensures that the standard block coincides with the cutting position and remains perpendicular to the wall surface. This precise positioning and vertical setting greatly improves the accuracy of ceramic tile bonding strength testing, avoiding testing errors caused by standard block position deviations or angle tilts. This allows the test results to more accurately reflect the actual bonding strength of the ceramic tiles. This invention is reasonable, efficient, and practical, and can be used to fix standard test blocks during pull-out tests of bonding strength in wall-mounted ceramic tiles, effectively solving the technical bottlenecks of existing methods and errors caused by manual operation.

[0010] To achieve the above objectives, this utility model provides the following technical solution: a standard block fixing auxiliary device for testing the bonding strength of ceramic tiles, comprising a floor support; wherein: the floor support is expanded or tightened via a floor support connecting shaft; a height adjustment component is installed on one side of the floor support; an angle adjustment component is installed on the height adjustment component; a standard block fixing frame is installed on the adjustment component; the standard block fixing frame is used to fix the standard block, ensuring that the standard block coincides with the cutting position and is perpendicular to the wall surface.

[0011] As a further improvement to the technical solution of this utility model, the landing support includes a landing forelimb support and a landing hindlimb support; the landing forelimb support and the landing hindlimb support are rotatably connected by the landing support connecting shaft; after the landing forelimb support and the landing hindlimb support are deployed, they form a stable support platform with the ground.

[0012] As a further improvement to the technical solution of this utility model, the height adjustment component includes a height adjustment shaft, a height adjustment knob, and a height adjustment support frame; the height adjustment shaft is rotatably mounted on the landing forelimb support; the height adjustment support frame is mounted on the height adjustment shaft; the height adjustment knob is located at the end of the height adjustment shaft and is used to tighten the height adjustment shaft onto the landing forelimb support or loosen the height adjustment shaft onto the landing forelimb support.

[0013] As a further improvement to the technical solution of this utility model, the angle adjustment component includes an angle adjustment shaft and an angle adjustment fixing knob; the angle adjustment shaft is rotatably mounted on the height adjustment support frame; the standard block fixing frame is rotatably mounted on the angle adjustment shaft via the angle adjustment fixing knob.

[0014] As a further improvement to the technical solution of this utility model, a horizontal landing support rod that can be rotatably extended or retracted is provided between the landing forelimb support and the landing hindlimb support; one end of the horizontal landing support rod is rotatably connected to the landing forelimb support, and the other end is rotatably connected to the landing hindlimb support; the middle part of the horizontal landing support rod can be rotated upward or horizontally extended downward.

[0015] As a further improvement to the technical solution of this utility model, wear-resistant rubber is provided at the bottom of the landing support.

[0016] As a further improvement to the technical solution of this utility model, both the landing forelimb support and the landing hindlimb support are provided with landing support connecting rods.

[0017] As a further improvement to the technical solution of this utility model, the ground support is made of wood.

[0018] As a further improvement to the technical solution of this utility model, both the height adjustment shaft and the angle adjustment shaft are made of stainless steel hollow tubes.

[0019] As a further improvement to the technical solution of this utility model, both the ground support connecting shaft and the standard block fixing frame are made of aluminum alloy.

[0020] As a further improvement to the technical solution of this utility model, the horizontal tie rod for ground support is made of stainless steel.

[0021] This utility model has the following beneficial effects:

[0022] I. Improve detection accuracy

[0023] Precise positioning and vertical support

[0024] This utility model's standard block fixing auxiliary device ensures that the standard block coincides with the cutting position and remains perpendicular to the wall surface through the standard block fixing frame. This precise positioning and vertical setting greatly improves the accuracy of tile bonding strength testing, avoids testing errors caused by standard block position deviation or angle tilt, and makes the test results more accurately reflect the actual bonding strength of the tiles.

[0025] Stable support to prevent displacement

[0026] Once deployed, the device's ground support forms a stable platform with the ground, providing a stable foundation for the entire testing process. During testing, it effectively prevents displacement of the standard blocks caused by external factors (such as minor collisions or vibrations), ensuring the reliability of the test data. Furthermore, the wear-resistant rubber at the bottom of the ground support further enhances the friction between the device and the ground, improving stability.

[0027] II. Improved ease of operation

[0028] Height adjustment is convenient

[0029] The height adjustment component is designed to allow operators to easily adjust the height of the standard block. By rotating the height adjustment knob, the height adjustment shaft rotates on the ground-mounted front support, thereby moving the height adjustment support frame up and down, achieving vertical position adjustment of the standard block. This height adjustment method is simple and easy to implement, enabling the standard block to be quickly adjusted to the appropriate testing height, thus improving the efficiency of testing preparation.

[0030] Flexible angle adjustment

[0031] The angle adjustment component allows the standard block's fixed frame to rotate within a certain range. Using the angle adjustment shaft and angle adjustment knob, operators can precisely adjust the angle of the standard block to meet the requirements of perpendicularity to the wall in different testing scenarios. This flexible angle adjustment function is convenient and quick, further optimizing the operation process and reducing the time spent due to difficult angle adjustments.

[0032] III. Advantages of Structural Design

[0033] Easy to store

[0034] The landing support can be extended or retracted via a landing support connecting shaft, and a rotatable horizontal tie rod is provided between the front landing support and the rear landing support. This foldable design allows the device to be easily stored when not in use, taking up little space and facilitating transportation and storage, thus improving the device's portability and practicality.

[0035] Reasonable material selection

[0036] The floor supports are made of wood, with a moderate weight that ensures the overall stability of the device without being overly bulky, making it easy to operate and move. The height and angle adjustment shafts are made of stainless steel hollow tubing, ensuring strength while reducing weight and providing excellent corrosion resistance. The floor support connecting shafts and standard block fixing frames are made of aluminum alloy, which is lightweight and high-strength. The floor support horizontal tie rods are made of stainless steel, ensuring durability and reliability. This appropriate selection of materials results in excellent overall device performance and a long service life.

[0037] In summary, the standard block fixing auxiliary device for testing the bonding strength of ceramic tiles involved in this utility model effectively solves many problems in the existing testing process, improves the accuracy of testing and work efficiency, and has good storage and durability, thus having significant practical value and economic benefits. Attached Figure Description

[0038] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0039] Figure 1 This is a three-dimensional structural diagram of a standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to this utility model;

[0040] Figure 2 This is a schematic diagram of the planar structure of a standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to this utility model;

[0041] Figure 3 This is a schematic diagram illustrating the working principle of a standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to this utility model.

[0042] In the attached diagram: 1-Land support; 2-Land support connecting shaft; 3-Height adjustment component; 4-Angle adjustment component; 5-Standard block fixing frame; 6-Standard block; 7-Land support horizontal tie rod; 8-Abrasion-resistant rubber; 9-Land support connecting tie rod; 11-Land support forelimbs; 12-Land support for hindlimbs; 31-Height adjustment shaft; 32-Height adjustment knob; 33-Height adjustment support frame; 41-Angle adjustment shaft; 42-Angle adjustment fixing knob. Detailed Implementation

[0043] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.

[0044] It should be noted that all directional indicators (such as up, down, left, right, front, back, upper end, lower end, top, bottom, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0045] In this utility model, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0046] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination should be considered non-existent and not within the scope of protection claimed by this utility model.

[0047] The present invention will be further described in detail below with reference to the accompanying drawings.

[0048] Please see Figure 1 and Figure 2 This utility model provides a technical solution: a standard block fixing auxiliary device for testing the bonding strength of ceramic tiles, including a ground support 1; wherein: the ground support 1 is unfolded or tightened via a ground support connecting shaft 2; a height adjustment component 3 is installed on one side of the ground support 1; an angle adjustment component 4 is installed on the height adjustment component 3; a standard block fixing frame 5 is installed on the adjustment component; the standard block fixing frame 5 is used to fix the standard block 6, ensuring that the standard block 6 coincides with the cutting position and is perpendicular to the wall. This utility model, by setting the standard block fixing frame 5, ensures that the standard block 6 coincides with the cutting position and remains perpendicular to the wall. This precise positioning and vertical setting greatly improves the accuracy of ceramic tile bonding strength testing, avoiding testing errors caused by deviations in the position or tilt of the standard block 6, and making the test results more accurately reflect the actual bonding strength of the ceramic tiles. After unfolding, the ground support 1 forms a stable support platform with the ground, providing a stable foundation for the entire testing process. During the testing process, it effectively prevents displacement of the standard block 6 caused by external factors (such as slight collisions, vibrations, etc.), ensuring the reliability of the test data.

[0049] Specifically, in this embodiment, the landing support 1 includes a landing forelimb support 11 and a landing hindlimb support 12; the landing forelimb support 11 and the landing hindlimb support 12 are rotatably connected by the landing support connecting shaft 2; after the landing forelimb support 11 and the landing hindlimb support 12 are deployed, they form a stable support platform with the ground.

[0050] Specifically, in this embodiment, the height adjustment component 3 includes a height adjustment shaft 31, a height adjustment knob 32, and a height adjustment support frame 33. The height adjustment shaft 31 is rotatably mounted on the landing forelimb support 11. The height adjustment support frame 33 is mounted on the height adjustment shaft 31. The height adjustment knob 32 is located at the end of the height adjustment shaft 31 and is used to tighten or loosen the height adjustment shaft 31 onto the landing forelimb support 11. It should be noted that the design of the height adjustment component 3 allows operators to easily adjust the height of the standard block 6. By rotating the height adjustment knob 32, the height adjustment shaft 31 can rotate on the landing forelimb support 11, thereby driving the height adjustment support frame 33 to move up and down, achieving vertical position adjustment of the standard block 6. This height adjustment method is simple and easy to implement, and can quickly adjust the standard block 6 to a suitable detection height, improving the efficiency of detection preparation.

[0051] Specifically, in this embodiment, the angle adjustment component 4 includes an angle adjustment shaft 41 and an angle adjustment fixing knob 42. The angle adjustment shaft 41 is rotatably mounted on the height adjustment support frame 33. The standard block fixing frame 5 is rotatably mounted on the angle adjustment shaft 41 via the angle adjustment fixing knob 42. It should be noted that the angle adjustment component 4 enables the standard block fixing frame 5 to rotate within a certain range. With the help of the angle adjustment shaft 41 and the angle adjustment fixing knob 42, the operator can precisely adjust the angle of the standard block 6 to meet the requirements of perpendicularity to the wall surface in different testing scenarios. This flexible angle adjustment function is convenient and quick, further optimizing the operation process and reducing the time spent due to difficulties in angle adjustment. The height adjustment shaft 31 and the angle adjustment shaft 41 jointly control the horizontal height of the standard block fixing frame 5, ensuring that the standard block fixing frame 5 remains perpendicular to the exterior wall finish, thereby achieving the purpose of fixing the standard block 6, which is adhered with strong adhesive, to the finished wall.

[0052] Specifically, in this embodiment, a rotatable, expandable, or retractable horizontal support rod 7 is provided between the landing forelimb support 11 and the landing hindlimb support 12. One end of the horizontal support rod 7 is rotatably connected to the landing forelimb support 11, and the other end is rotatably connected to the landing hindlimb support 12. The middle part of the horizontal support rod 7 can rotate upward or expand horizontally downward. It should be noted that the landing support 1 is expanded or retracted via the landing support connecting shaft 2, and the rotatable, expandable, or retractable horizontal support rod 7 is provided between the landing forelimb support 11 and the landing hindlimb support 12. This foldable design allows the device to be easily stored when not in use, occupying little space, facilitating transportation and storage, and improving the portability and practicality of the device.

[0053] Specifically, in this embodiment, the bottom of the ground support 1 is provided with wear-resistant rubber 8. It should be noted that the wear-resistant rubber 8 provided at the bottom of the ground support 1 further enhances the friction between the device and the ground, thereby improving stability.

[0054] Specifically, in this embodiment, both the landing forelimb support 11 and the landing hindlimb support 12 are equipped with landing support connecting rods 9. It should be noted that the landing support connecting rods 9 further enhance the strength of the landing forelimb support 11 and the landing hindlimb support 12, ensuring the overall stability of the device.

[0055] Specifically, in this embodiment, the ground support 1 is made of wood. It should be noted that the wood-based ground support 1 has a moderate weight, ensuring the overall stability of the device without being overly bulky, thus facilitating operation and movement.

[0056] Specifically, in this embodiment, both the height adjustment shaft 31 and the angle adjustment shaft 41 are made of stainless steel hollow tubing. It should be noted that using stainless steel hollow tubing for both the height adjustment shaft 31 and the angle adjustment shaft 41 reduces weight while maintaining strength, and also provides good corrosion resistance.

[0057] Specifically, in this embodiment, both the floor support connecting shaft 2 and the standard block fixing frame 5 are made of aluminum alloy. It should be noted that the aluminum alloy material used for the floor support connecting shaft 2 and the standard block fixing frame 5 is lightweight and has high strength.

[0058] Specifically, in this embodiment, the horizontal tie rod 7 for ground support is made of stainless steel. It should be noted that the stainless steel construction of the horizontal tie rod 7 ensures durability and reliability. This appropriate selection of materials contributes to the excellent overall performance and long service life of the device.

[0059] The working principle of this utility model:

[0060] like Figures 1-2 The illustrated standard block auxiliary fixing device for testing the bonding strength of ceramic tiles mainly consists of a wooden floor support 1. The floor support 1 is extended and retracted via an aluminum alloy connecting shaft 2. A stainless steel horizontal tie rod 7 enhances the overall integrity of the floor support 1. When fully extended, the floor support 1 can reach a maximum height of 1.4m. The device adjusts the vertical height of the standard block fixing frame 5 by adjusting the height adjustment shaft 31 and the angle adjustment shaft 41, allowing it to fix standard test blocks of wall-facing ceramic tiles that are pasted at a height ranging from 0.2m to 1.4m above the ground.

[0061] Reference Figure 3 The following example illustrates how to use this device to temporarily fix a standard block in a test of the bonding strength of facing bricks.

[0062] 1. Separate the landing forelimb support 11 from the landing hindlimb support 12, so that the landing support horizontal tie rod 7 is in a completely horizontal state, thereby building a stable platform.

[0063] 2. By adjusting the height adjustment knob 32 and the angle adjustment knob, align the inner edge line of the standard block fixing frame 5 with the cutting edge line of the cutting body, and center the standard block fixing frame 5 on the cutting body. Then, loosen the angle adjustment knob 42 and make a slight clockwise adjustment to the angle adjustment shaft 41, so that the standard block fixing frame 5 rotates slightly clockwise around the shaft to ensure that there is enough space to put the standard test block into the standard block fixing frame 5.

[0064] 3. Place the test block into the standard block fixing frame 5 with enough space, apply AB glue and stir it thoroughly. Then, make a slight counterclockwise adjustment to the angle adjustment shaft 41 so that the standard block fixing frame 5 rotates slightly counterclockwise around the shaft until the standard block and the cutting body are perpendicular. Immediately tighten the angle adjustment fixing knob 42.

[0065] 4. After waiting for a sufficient period of time for the adhesive to fully take effect, move the entire device backward to separate the standard block from the standard block fixing frame 5. Finally, adjust the height adjustment shaft 31 and the angle adjustment shaft 41, and tighten the ground support to restore the device to its original state.

[0066] 5. Conduct tile pull-out tests.

[0067] In summary, this utility model uses a ground support, a ground support connecting shaft 2, and a ground support horizontal tie rod 7 to form a stable working platform, ensuring the device remains fixed on the ground. The position of the standard block fixing frame 5 is adjusted by adjusting the height adjustment shaft 31 mounted on the ground front support 11 and simultaneously adjusting the angle adjustment shaft 41, ensuring that the inner edge of the standard block fixing frame 5 is perpendicular to the cutting line of the cutting body. After the standard block is fixed within the standard block fixing frame 5, it coincides with the position of the cutting body. Fine-tuning the angle adjustment shaft 41 ensures the standard test block is perpendicular to the wall surface. This utility model's standard block fixing auxiliary device for testing the bonding strength of ceramic tiles effectively solves many problems in the existing testing process, improves testing accuracy and work efficiency, and also has good storage and durability, demonstrating significant practical value and economic benefits.

[0068] The technical solutions provided by the embodiments of this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the embodiments of this utility model. The description of the above embodiments is only for helping to understand the principles of the embodiments of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the embodiments of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A standard block fixing auxiliary device for testing the bonding strength of ceramic tiles, comprising a ground support; characterized in that: The ground support can be expanded or tightened through the ground support connecting shaft; a height adjustment component is installed on one side of the ground support; an angle adjustment component is installed on the height adjustment component; a standard block fixing frame is installed on the adjustment component; the standard block fixing frame is used to fix the standard block, so that the standard block coincides with the cutting position and is perpendicular to the wall.

2. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 1, characterized in that: The landing support includes a landing forelimb support and a landing hindlimb support; the landing forelimb support and the landing hindlimb support are rotatably connected by the landing support connecting shaft; after the landing forelimb support and the landing hindlimb support are deployed, they form a stable support platform with the ground.

3. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 2, characterized in that: The height adjustment assembly includes a height adjustment shaft, a height adjustment knob, and a height adjustment support frame; the height adjustment shaft is rotatably mounted on the landing forelimb support; the height adjustment support frame is mounted on the height adjustment shaft; the height adjustment knob is located at the end of the height adjustment shaft and is used to tighten the height adjustment shaft onto the landing forelimb support or loosen the height adjustment shaft onto the landing forelimb support.

4. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 3, characterized in that: The angle adjustment assembly includes an angle adjustment shaft and an angle adjustment fixing knob; the angle adjustment shaft is rotatably mounted on the height adjustment support frame; the standard block fixing frame is rotatably mounted on the angle adjustment shaft via the angle adjustment fixing knob.

5. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 2, characterized in that: A horizontal landing support rod that can be rotatably extended or retracted is provided between the landing forelimb support and the landing hindlimb support; one end of the horizontal landing support rod is rotatably connected to the landing forelimb support, and the other end is rotatably connected to the landing hindlimb support; the middle part of the horizontal landing support rod can be rotated upward or horizontally extended downward.

6. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 1, characterized in that: The bottom of each of the ground supports is provided with wear-resistant rubber; the ground supports are made of wood.

7. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 2, characterized in that: Both the forelimb support and the hindlimb support are equipped with landing support connecting rods.

8. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 4, characterized in that: Both the height adjustment shaft and the angle adjustment shaft are made of stainless steel hollow tubes.

9. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 3, characterized in that: Both the ground support connecting shaft and the standard block fixing frame are made of aluminum alloy.

10. The standard block fixing auxiliary device for testing the bonding strength of ceramic tiles according to claim 5, characterized in that: The horizontal tie rod for ground support is made of stainless steel.

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