Energy-saving special transformer with self-cooling structure

By introducing a cooling mechanism consisting of finned tubes and a fan into the transformer, the problem of low heat dissipation efficiency of the transformer is solved, enabling rapid and effective temperature control and ensuring safe and stable operation of the equipment.

CN223552360UActive Publication Date: 2025-11-14SUZHOU BOYUAN SPECIAL TRANSFORMER CO LTD
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Patent Information

Application Number
CN202423137616.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing transformers have low efficiency in heat dissipation through natural air cooling during operation, which cannot cool down quickly, resulting in excessively high internal temperatures that affect equipment performance and safety.

Method used

An energy-saving special transformer with a self-cooling structure was designed. It adopts a cooling mechanism that combines finned tubes and a fan. Cooling oil flows through the finned tubes and accelerates air circulation, increasing the heat dissipation area and efficiency. Combined with a dustproof plate, it prevents dust from entering and ensures that the temperature is within a safe range.

Benefits of technology

This technology enables rapid and effective heat dissipation of the transformer during operation, preventing performance degradation or damage caused by overheating, improving cooling efficiency, and maintaining a safe temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The energy-saving special transformer of the self-cooling structure comprises a transformer body, fixing frames are fixed to the two sides of the lower portion of the transformer body, mounting holes are formed in the upper portions of the fixing frames, and heat dissipation boxes are fixed to the two sides of the transformer body; according to the energy-saving special transformer with the self-cooling structure, the cooling mechanism is used in cooperation, a liquid inlet and a liquid outlet are connected with cooling oil in the transformer body, so that the cooling oil circulates in the finned tubes, the finned tubes adopt the design of fins, the heat dissipation area can be effectively increased, and therefore the heat transfer efficiency is improved; the heat generated in the operation process of the transformer body can be rapidly and effectively dissipated to the surrounding environment, it is ensured that the temperature of the transformer body is kept within the safety range, performance reduction or damage caused by overheating is prevented, meanwhile, air circulation is accelerated in cooperation with the fan, and the cooling efficiency is further improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of special transformers, specifically a self-cooling energy-saving special transformer. Background Technology

[0002] Transformers with special purposes are generally called special transformers. In addition to converting AC voltage, transformers have various other uses, such as changing the frequency of power supply, power supply for rectifier equipment, power supply for welding equipment, power supply for electric furnaces, or as voltage transformers and current transformers. Because the working conditions and load conditions of these transformers are different from those of general transformers, they cannot be calculated using the calculation methods for general transformers.

[0003] However, existing transformers typically rely on natural air cooling for heat dissipation during operation, which cannot quickly cool the transformer. As a result, the internal temperature of the transformer remains high during prolonged operation. Therefore, this application provides a self-cooling structure energy-saving special transformer to meet the requirements. Utility Model Content

[0004] The purpose of this invention is to provide a self-cooling, energy-saving special transformer to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a self-cooling structure energy-saving special transformer, including a transformer body, with fixing frames fixed on both sides of the lower part of the transformer body, mounting holes opened on the upper part of the fixing frames, heat dissipation boxes fixed on both sides of the transformer body, fixing holes opened on one side of the heat dissipation boxes, a dustproof plate installed on one side of the heat dissipation boxes, a fixing bolt passing through one side of the dustproof plate, and a cooling mechanism provided inside the heat dissipation boxes;

[0006] The cooling mechanism includes a support plate, finned tubes, a liquid inlet, a liquid outlet, connecting pipes, and a fan. The support plate is installed inside the heat sink, and the finned tubes are installed inside the support plate. A liquid inlet is provided on the lower side of one side of the support plate, and a liquid outlet is provided on the upper side of one side of the support plate. Connecting pipes are installed on both sides of the support plate, and fans are installed on both sides of the heat sink.

[0007] Preferably, the fixing frame is symmetrically arranged around the central axis of the transformer body, and the fixing frame is used in conjunction with the mounting hole.

[0008] Preferably, the dustproof plate is threadedly connected to the heat sink via fixing bolts, and the dustproof plate matches the size of the heat sink.

[0009] Preferably, the finned tubes are evenly distributed on the inner side of the support plate, and the finned tubes are connected to the connecting tubes.

[0010] Preferably, the fan is symmetrically arranged with respect to the central axis of the heat sink, and the fan is arranged correspondingly to the finned tube.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This self-cooling energy-saving special transformer, through the use of a cooling mechanism, connects to the cooling oil inside the transformer body via an inlet and outlet, allowing the cooling oil to circulate inside the finned tubes. The finned tubes, with their finned design, effectively increase the heat dissipation area, thereby improving heat transfer efficiency. This ensures that the heat generated by the transformer body during operation can be quickly and effectively dissipated to the surrounding environment, ensuring that the transformer body temperature remains within a safe range and preventing performance degradation or damage caused by overheating. Simultaneously, the fan accelerates air circulation, further improving cooling efficiency.

[0013] 2. This self-cooling energy-saving special transformer, through the setting of heat dissipation box, fixing holes, dustproof plate and fixing bolts, the dustproof plate can reduce the dust in the air entering the heat dissipation box, thereby avoiding dust adhering to the surface of the finned tube and affecting the heat dissipation effect of the finned tube. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the heat dissipation box of this utility model;

[0016] Figure 3 This is a schematic diagram of the cooling mechanism of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the finned tube of this utility model.

[0018] In the diagram: 1. Transformer body; 2. Fixing frame; 3. Mounting hole; 4. Heat sink; 5. Fixing hole; 6. Dustproof plate; 7. Fixing bolt; 8. Cooling mechanism; 801. Support plate; 802. Finned tube; 803. Liquid inlet; 804. Liquid outlet; 805. Connecting pipe; 806. Fan. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-2 This utility model provides a technical solution: a self-cooling structure energy-saving special transformer, including a transformer body 1, with fixing brackets 2 fixed on both sides of the lower part of the transformer body 1. The fixing brackets 2 are symmetrically arranged around the central axis of the transformer body 1. The fixing brackets 2 are used in conjunction with the mounting holes 3. The fixing brackets 2 can stably install and fix the transformer body 1, thereby ensuring the stability of the transformer body 1. The mounting holes 3 are opened on the upper part of the fixing brackets 2. Heat dissipation boxes 4 are fixed on both sides of the transformer body 1. The fixing hole 5 is opened on one side of the heat dissipation box 4. A dustproof plate 6 is installed on one side of the heat dissipation box 4. A fixing bolt 7 passes through one side of the dustproof plate 6. The dustproof plate 6 is threadedly connected to the heat dissipation box 4 through the fixing bolt 7. The size of the dustproof plate 6 matches that of the heat dissipation box 4. The dustproof plate 6 can reduce the entry of dust in the air into the interior of the heat dissipation box 4, thereby avoiding dust adhering to the surface of the finned tube 802 and affecting the heat dissipation effect of the finned tube 802. A cooling mechanism 8 is provided inside the heat dissipation box 4.

[0021] Please see Figure 3-4 The cooling mechanism 8 includes a support plate 801, finned tubes 802, a liquid inlet 803, a liquid outlet 804, a connecting pipe 805, and a fan 806. The support plate 801 is installed inside the heat sink 4. The finned tubes 802 are installed inside the support plate 801. The liquid inlet 803 is located on the lower side of one side of the support plate 801, and the liquid outlet 804 is located on the upper side of one side of the support plate 801. The finned tubes 802 are evenly distributed on the inner side of the support plate 801. The finned tubes 802 are connected to the connecting pipe 805. The finned design of the finned tubes 802 can effectively increase the cooling capacity. The heat dissipation area is increased, thereby improving the heat transfer efficiency. This allows the heat generated by the transformer body 1 during operation to be quickly and effectively dissipated into the surrounding environment, ensuring that the temperature of the transformer body 1 remains within a safe range and preventing performance degradation or damage caused by overheating. Connecting pipes 805 are installed on both sides of the support plate 801, and fans 806 are installed on both sides of the heat dissipation box 4. The fans 806 are symmetrically arranged around the central axis of the heat dissipation box 4, and the fans 806 are correspondingly arranged with the finned tubes 802. The fans 806 work together to accelerate air circulation and further improve cooling efficiency.

[0022] Working principle: When using this self-cooling energy-saving special transformer, first connect the external power supply, then fix the transformer body 1 with the fixing frame 2. During the operation of the transformer body 1, the cooling oil inside the transformer body 1 is connected through the liquid inlet 803 and the liquid outlet 804, allowing the cooling oil to circulate inside the finned tube 802. Turn on the fan 806 to accelerate air circulation. The finned tube 802, with its finned design, can effectively increase the heat dissipation area, allowing the heat generated by the transformer body 1 during operation to be quickly and effectively dissipated to the surrounding environment, ensuring that the temperature of the transformer body 1 remains within a safe range and preventing performance degradation or damage due to overheating. When not using the device, disconnect the external power supply. The fan 806 is model FP-108EX-S1-S. This completes the operation of the self-cooling energy-saving special transformer.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A self-cooling energy-saving special transformer, comprising a transformer body (1), characterized in that: The transformer body (1) is fixed with a mounting bracket (2) on both sides below. The mounting bracket (2) has an installation hole (3) on its upper side. The transformer body (1) is fixed with a heat sink (4) on both sides. The heat sink (4) has a mounting hole (5) on one side. The heat sink (4) has a dustproof plate (6) installed on one side. The dustproof plate (6) has a fixing bolt (7) through one side. The heat sink (4) has a cooling mechanism (8) inside. The cooling mechanism (8) includes a support plate (801), a finned tube (802), a liquid inlet (803), a liquid outlet (804), a connecting pipe (805), and a fan (806). The support plate (801) is installed inside the heat sink (4). The finned tube (802) is installed inside the support plate (801). The liquid inlet (803) is located on the lower side of one side of the support plate (801). The liquid outlet (804) is located on the upper side of one side of the support plate (801). The connecting pipe (805) is installed on both sides of the support plate (801). The fan (806) is installed on both sides of the heat sink (4).

2. The energy-saving special transformer with a self-cooling structure according to claim 1, characterized in that, The fixing frame (2) is symmetrically arranged with respect to the central axis of the transformer body (1), and the fixing frame (2) is used in conjunction with the mounting hole (3).

3. The energy-saving special transformer with a self-cooling structure according to claim 1, characterized in that, The dustproof plate (6) is threadedly connected to the heat sink (4) by fixing bolts (7), and the dustproof plate (6) and the heat sink (4) are of the same size.

4. The energy-saving special transformer with a self-cooling structure according to claim 1, characterized in that, The finned tubes (802) are evenly distributed on the inner side of the support plate (801), and the finned tubes (802) are connected to the connecting tubes (805).

5. The energy-saving special transformer with a self-cooling structure according to claim 1, characterized in that, The fan (806) is symmetrically arranged with respect to the central axis of the heat sink (4), and the fan (806) is correspondingly arranged with respect to the finned tube (802).