Terminal resistor on-line pressing device

Abstract

The utility model relates to the technical field of terminal resistor transferring and press-fitting, in particular to a terminal resistor on-line press-fit device which comprises a transferring unit and a press-fit unit, the transferring unit comprises two transferring stand columns, a mounting base plate, a first sliding mechanism, a moving base plate, a connecting plate, a second sliding mechanism, a mounting plate and a rotating mechanism, the press-fit unit comprises a plurality of press-fit stand columns, a top plate, a bottom plate, a tray, a third sliding mechanism, a fourth sliding mechanism and a press-fit mechanism. The up-down and left-right positions of the mounting plate are adjusted through the first sliding structure and the second sliding structure, a user can adjust according to reality, and the rotating structure which is mounted at the lower end of the mounting plate and is responsible for clamping the terminal can clamp and rotatably place the terminal on one side in a groove of an ignition coil shell on the tray for preliminary matching. Manual installation is not needed, time and labor are saved, accuracy and efficiency are higher, the labor intensity of workers is greatly reduced, and the working efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of terminal resistor transfer and pressing technology, and in particular to a terminal resistor on-line pressing device. Background Technology

[0002] The ignition coil includes: a prism-shaped central core; a primary coil disposed on the outer periphery of the central core; a secondary coil disposed on the outer periphery of the primary coil; and side cores disposed at both ends of the central core. The ignition coil is a transformer composed of the above components. The side cores are disposed outside the secondary coil. After being electrically connected to the connector module and output terminals, the above components, together with the connector module and output terminals, are reinforced and fixed within a housing by insulating resin. The connector module has a connection connector for connecting to vehicle cables. The output terminals are connected to the spark plugs of the internal combustion engine via springs.

[0003] In existing technology, the central core and side cores are constructed from stacked electromagnetic steel plates. Thermosetting resins such as epoxy resin can be used as the insulating resin. The secondary coil includes a cylindrical secondary winding tube and secondary conductors wound around this secondary winding tube. The output terminal is electrically connected to the secondary conductors. In the ignition coil, when it is reinforced with insulating resin and fixed within the housing, it is important to reliably connect the electronic resistance to the secondary conductors.

[0004] Currently, in the overall assembly process of the ignition coil, the terminals need to be matched with the housing of the ignition coil. The terminals are inserted into the through slots of the housing. The existing assembly process involves workers initially placing the terminals in the grooves of the housing, and then using a pressing component to press the terminals back into the grooves of the housing. The whole process is complicated, time-consuming, labor-intensive, and inefficient. Utility Model Content

[0005] The purpose of this utility model is to provide a terminal resistor wire pressing device, which solves the problem in the current technology that, during the overall assembly of the ignition coil, the terminal needs to be matched with the housing of the ignition coil and inserted into the through groove of the housing. The existing assembly process involves workers initially placing the terminal in the groove of the housing and then using a pressing component to press the terminal back into the groove of the housing. The whole process is complicated, time-consuming, labor-intensive, and inefficient.

[0006] To achieve the above objectives, this utility model provides a terminal resistor wire pressing device, including a transfer unit and a pressing unit. The transfer unit includes two transfer columns, a mounting base plate, a first sliding mechanism, a moving base plate, a connecting plate, a second sliding mechanism, a mounting plate, and a rotating mechanism. The pressing unit includes multiple pressing columns, a top plate, a bottom plate, a tray, a third sliding mechanism, a fourth sliding mechanism, and a pressing mechanism. The mounting base plate is disposed on the upper end of the two transfer columns. The first sliding mechanism is disposed on the mounting base plate. The moving base plate is disposed on the first sliding mechanism. The connecting plate is disposed on the moving base plate. The second sliding mechanism is disposed on the connecting plate. The mounting plate is disposed on the second sliding mechanism. The rotating mechanism is connected to the lower end of the mounting plate. The top plate is disposed on the upper end of the multiple pressing columns. The bottom plate is disposed on the lower end of the multiple pressing columns. The tray is disposed on the bottom plate. The third sliding mechanism and the fourth sliding mechanism are respectively disposed on the top plate.

[0007] The first sliding mechanism includes a first slide rail, a first sliding sleeve, and a first cylinder; the second sliding mechanism includes a second slide rail, a second sliding sleeve, and a second cylinder. The first slide rail is fixedly connected to the upper end of the mounting base plate; the first sliding sleeve is slidably adapted to the first slide rail; the movable base plate is disposed on the upper end of the first sliding sleeve; the first cylinder is disposed on the mounting base plate; the output end of the first cylinder is fixedly connected to the movable base plate; the second slide rail is fixedly connected to the upper end of the connecting plate; the second sliding sleeve is slidably adapted to the second slide rail; the second sliding sleeve is fixedly connected to the side of the mounting plate; the second cylinder is fixedly connected to the connecting plate; and the output end of the second cylinder is fixedly connected to the mounting plate.

[0008] The pressing unit further includes a slide plate and a cylinder mounting plate. The third sliding mechanism includes a third slide rail, a third sliding sleeve, and a third cylinder. The fourth sliding mechanism includes a fourth slide rail, a fourth sliding sleeve, and a fourth cylinder. The third slide rail is fixedly connected to the lower end of the top plate. The third sliding sleeve is slidably adapted to the third slide rail. The third cylinder is fixedly connected to the lower end of the top plate. The slide plate is fixedly connected to the third sliding sleeve. The output end of the third cylinder is fixedly connected to the slide plate. The fourth slide rail is fixedly connected to the lower end of the slide plate. The fourth sliding sleeve is slidably adapted to the fourth slide rail. The cylinder mounting plate is fixedly connected to the fourth sliding sleeve. The fourth cylinder is fixedly connected to the slide plate. The output end of the fourth cylinder is fixedly connected to the cylinder mounting plate.

[0009] The rotating mechanism includes a rotary motor, a rotating plate, a rotating base, a drive motor, and grippers. The rotary motor is fixedly connected to the lower end of the mounting plate, the output end of the rotary motor is fixedly connected to the rotating plate, the rotating base is fixedly connected to the side of the rotating plate, the drive motor is fixedly connected to the side of the rotating base, and the grippers are fixedly connected to the output end of the drive motor.

[0010] The pressing mechanism includes a pressing cylinder and a pressing rod. The pressing cylinder is fixedly connected to the cylinder mounting plate, and the pressing rod is fixedly connected to the output end of the pressing cylinder.

[0011] This utility model discloses a terminal resistor wire pressing device. The first and second sliding structures adjust the vertical and horizontal positions of the mounting plate, allowing users to adjust it as needed. Furthermore, the rotating structure at the lower end of the mounting plate, responsible for clamping the terminals, can clamp and rotate one side of the terminals into the groove of the ignition coil housing on the tray for initial fitting. This eliminates the need for manual installation, saving time and effort, and is more accurate and efficient, significantly reducing the labor intensity of workers and greatly improving work efficiency. The third and fourth sliding structures further adjust the front-back and left-right positions of the pressing structure, allowing users to adjust it as needed, facilitating pressing and making it more time-saving, labor-saving, convenient, and quick, further improving pressing efficiency. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a partial structural schematic diagram of the present invention.

[0015] Figure 3 This is a schematic diagram of the rotating mechanism of this utility model.

[0016] Figure 4 This is a partial side view of the present invention.

[0017] Figure 5 This is a partial bottom view of the present invention.

[0018] 1-Transfer column, 2-Mounting base plate, 3-Moving base plate, 4-Connecting plate, 5-Mounting plate, 6-Pressure column, 7-Top plate, 8-Bottom plate, 9-Tray, 10-First slide rail, 11-First sliding sleeve, 12-First cylinder, 13-Second slide rail, 14-Second sliding sleeve, 15-Second cylinder, 16-Slide plate, 17-Cylinder mounting plate, 18-Third slide rail, 19-Third sliding sleeve, 20-Third cylinder, 21-Fourth slide rail, 22-Fourth sliding sleeve, 23-Fourth cylinder, 24-Rotary motor, 25-Rotating plate, 26-Rotating seat, 27-Drive motor, 28-Gripper, 29-Pressure cylinder, 30-Pressure rod. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Please see Figures 1 to 5 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a partial structural schematic diagram of the present invention. Figure 3 This is a schematic diagram of the rotating mechanism of this utility model. Figure 4 This is a partial side view of the present invention. Figure 5 This is a partial bottom view of the present invention.

[0021] This utility model provides a terminal resistor wire pressing device, including a transfer unit and a pressing unit. The transfer unit includes two transfer columns 1, a mounting base plate 2, a first sliding mechanism, a moving base plate 3, a connecting plate 4, a second sliding mechanism, a mounting plate 5, and a rotating mechanism. The pressing unit includes multiple pressing columns 6, a top plate 7, a bottom plate 8, a tray 9, a third sliding mechanism, a fourth sliding mechanism, and a pressing mechanism. The mounting base plate 2 is disposed on the upper end of the two transfer columns 1. The first sliding mechanism is disposed on the mounting base plate 2. The moving base plate 3 is disposed on the first sliding mechanism. The connecting plate 4 is disposed on the moving base plate 3. The second sliding mechanism is disposed on the connecting plate 4. The mounting plate 5 is disposed on the second sliding mechanism. The rotating mechanism is connected to the lower end of the mounting plate 5. The top plate 7 is disposed on the upper end of the multiple pressing columns 6. The bottom plate 8 is disposed on the lower end of the multiple pressing columns 6. The tray 9 is disposed on the bottom plate 8. The third sliding mechanism and the fourth sliding mechanism are respectively disposed on the top plate 7.

[0022] In this embodiment, the vertical and horizontal positions of the mounting plate 5 are adjusted by the first and second sliding structures, allowing users to make adjustments as needed. Furthermore, the rotating structure at the lower end of the mounting plate 5, responsible for clamping the terminals, can clamp and rotate one side of the terminals into the groove of the ignition coil housing on the tray 9 for initial fitting, eliminating the need for manual installation, saving time and effort, and increasing accuracy and efficiency. This significantly reduces the labor intensity of workers and greatly improves work efficiency. Additionally, the front-back and left-right positions of the pressing structure are adjusted by the third and fourth sliding structures, allowing users to make adjustments as needed, facilitating pressing and making the process more time-saving, labor-saving, convenient, and quick, further improving pressing efficiency.

[0023] Further, the first sliding mechanism includes a first slide rail 10, a first sliding sleeve 11, and a first cylinder 12; the second sliding mechanism includes a second slide rail 13, a second sliding sleeve 14, and a second cylinder 15. The first slide rail 10 is fixedly connected to the upper end of the mounting base plate 2; the first sliding sleeve 11 is slidably adapted to the first slide rail 10; the movable base plate 3 is disposed on the upper end of the first sliding sleeve 11; the first cylinder 12 is disposed on the mounting base plate 2; the output end of the first cylinder 12 is fixedly connected to the movable base plate 3; the second slide rail 13 is fixedly connected to the upper end of the connecting plate 4; the second sliding sleeve 14 is slidably adapted to the second slide rail 13; the second sliding sleeve 14 is fixedly connected to the side of the mounting plate 5; the second cylinder 15 is fixedly connected to the connecting plate 4; and the output end of the second cylinder 15 is fixedly connected to the mounting plate 5.

[0024] In this embodiment, the first cylinder 12 can drive the movable base plate 3 and the first sliding sleeve 11 to move along the first slide rail 10, and the second cylinder 15 can drive the second sliding sleeve 14 and the mounting plate 5 to move.

[0025] Furthermore, the pressing unit also includes a slide plate 16 and a cylinder mounting plate 17. The third sliding mechanism includes a third slide rail 18, a third sliding sleeve 19, and a third cylinder 20. The fourth sliding mechanism includes a fourth slide rail 21, a fourth sliding sleeve 22, and a fourth cylinder 23. The third slide rail 18 is fixedly connected to the lower end of the top plate 7. The third sliding sleeve 19 is slidably adapted to the third slide rail 18. The third cylinder 20 is fixedly connected to the lower end of the top plate 7. The slide plate 16 is fixedly connected to the third sliding sleeve 19. The output end of the third cylinder 20 is fixedly connected to the slide plate 16. The fourth slide rail 21 is fixedly connected to the lower end of the slide plate 16. The fourth sliding sleeve 22 is slidably adapted to the fourth slide rail 21. The cylinder mounting plate 17 is fixedly connected to the fourth sliding sleeve 22. The fourth cylinder 23 is fixedly connected to the slide plate 16. The output end of the fourth cylinder 23 is fixedly connected to the cylinder mounting plate 17.

[0026] In this embodiment, the third cylinder 20 can drive the third sliding sleeve 19 and the slide plate 16 to slide along the third guide rail, and the fourth cylinder 23 can drive the fourth sliding sleeve 22 and the cylinder mounting plate 17 to slide along the fourth slide rail 21.

[0027] Furthermore, the rotating mechanism includes a rotary motor 24, a rotating plate 25, a rotating seat 26, a drive motor 27, and a gripper 28. The rotary motor 24 is fixedly connected to the lower end of the mounting plate 5, the output end of the rotary motor 24 is fixedly connected to the rotating plate 25, the rotating seat 26 is fixedly connected to the side of the rotating plate 25, the drive motor 27 is fixedly connected to the side of the rotating seat 26, and the gripper 28 is fixedly connected to the output end of the drive motor 27.

[0028] In this embodiment, the rotary motor 24 can drive the rotary plate 25 to rotate and adjust its direction. The rotary seat 26 is connected to one side of the rotary plate 25. The rotary seat 26 is connected to the rotary plate 25 by bolts. One end of the rotary seat 26 is provided with a gripper 28 for holding the terminal through the drive motor 27. The drive motor 27 can drive the opening and closing of the gripper 28, which is consistent with the prior art and ensures the gripping and placement of the terminal.

[0029] Furthermore, the pressing mechanism includes a pressing cylinder 29 and a pressing rod 30. The pressing cylinder 29 is fixedly connected to the cylinder mounting plate 17, and the pressing rod 30 is fixedly connected to the output end of the pressing cylinder 29.

[0030] In this embodiment, the pressing cylinder 29 can cause the pressing rod 30 to extend and retract vertically for pressing.

[0031] When using the terminal resistor crimping device of this utility model, the rotating structure can adjust the up, down, left, and right positions of the mounting plate 5 through the first sliding structure and the second sliding structure. The user can adjust it according to the actual situation. Moreover, the rotating structure responsible for clamping the terminal at the lower end of the mounting plate 5 can clamp and rotate one side of the terminal and place it in the groove of the ignition coil housing on the tray 9 for initial engagement. The crimping unit can adjust the front, back, left, and right positions of the crimping structure through the third sliding structure and the fourth sliding structure. The user can adjust it according to the actual situation. After the adjustment is completed, the crimping cylinder 29 can cause the crimping rod 30 to extend and retract up and down for crimping. No manual installation is required, saving time and effort, and it is more accurate and efficient, greatly reducing the labor intensity of the workers and greatly improving work efficiency.

[0032] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A terminal resistor wire pressing device, characterized in that, Includes a transfer unit and a pressing unit; The transfer unit includes two transfer columns, a mounting base plate, a first sliding mechanism, a moving base plate, a connecting plate, a second sliding mechanism, a mounting plate, and a rotating mechanism. The pressing unit includes multiple pressing columns, a top plate, a bottom plate, a tray, a third sliding mechanism, a fourth sliding mechanism, and a pressing mechanism. The mounting base plate is disposed on the upper end of the two transfer columns. The first sliding mechanism is disposed on the mounting base plate. The moving base plate is disposed on the first sliding mechanism. The connecting plate is disposed on the moving base plate. The second sliding mechanism is disposed on the connecting plate. The mounting plate is disposed on the second sliding mechanism. The rotating mechanism is connected to the lower end of the mounting plate. The top plate is disposed on the upper end of the multiple pressing columns. The bottom plate is disposed on the lower end of the multiple pressing columns. The tray is disposed on the bottom plate. The third sliding mechanism and the fourth sliding mechanism are respectively disposed on the top plate.

2. The terminal resistor wire bonding device as described in claim 1, characterized in that, The first sliding mechanism includes a first slide rail, a first sliding sleeve, and a first cylinder. The second sliding mechanism includes a second slide rail, a second sliding sleeve, and a second cylinder. The first slide rail is fixedly connected to the upper end of the mounting base plate. The first sliding sleeve is slidably adapted to the first slide rail. The movable base plate is disposed on the upper end of the first sliding sleeve. The first cylinder is disposed on the mounting base plate. The output end of the first cylinder is fixedly connected to the movable base plate. The second slide rail is fixedly connected to the upper end of the connecting plate. The second sliding sleeve is slidably adapted to the second slide rail. The second sliding sleeve is fixedly connected to the side of the mounting plate. The second cylinder is fixedly connected to the connecting plate. The output end of the second cylinder is fixedly connected to the mounting plate.

3. The terminal resistor wire bonding device as described in claim 2, characterized in that, The pressing unit further includes a slide plate and a cylinder mounting plate. The third sliding mechanism includes a third slide rail, a third sliding sleeve, and a third cylinder. The fourth sliding mechanism includes a fourth slide rail, a fourth sliding sleeve, and a fourth cylinder. The third slide rail is fixedly connected to the lower end of the top plate. The third sliding sleeve is slidably adapted to the third slide rail. The third cylinder is fixedly connected to the lower end of the top plate. The slide plate is fixedly connected to the third sliding sleeve. The output end of the third cylinder is fixedly connected to the slide plate. The fourth slide rail is fixedly connected to the lower end of the slide plate. The fourth sliding sleeve is slidably adapted to the fourth slide rail. The cylinder mounting plate is fixedly connected to the fourth sliding sleeve. The fourth cylinder is fixedly connected to the slide plate. The output end of the fourth cylinder is fixedly connected to the cylinder mounting plate.

4. The terminal resistor wire bonding device as described in claim 3, characterized in that, The rotating mechanism includes a rotary motor, a rotating plate, a rotating base, a drive motor, and grippers. The rotary motor is fixedly connected to the lower end of the mounting plate, the output end of the rotary motor is fixedly connected to the rotating plate, the rotating base is fixedly connected to the side of the rotating plate, the drive motor is fixedly connected to the side of the rotating base, and the grippers are fixedly connected to the output end of the drive motor.

5. The terminal resistor wire bonding device as described in claim 4, characterized in that, The pressing mechanism includes a pressing cylinder and a pressing rod. The pressing cylinder is fixedly connected to the cylinder mounting plate, and the pressing rod is fixedly connected to the output end of the pressing cylinder.

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