Rodlike motor rotor

By optimizing the coil layout of the rotor of the rod motor and adopting the structure of the clearance section, yoke section and tooth section, the problem of reduced output caused by the increase of the gap between the coil and the stator was solved, and the effect of increasing the motor output or reducing the size was achieved.

CN223553123UActive Publication Date: 2025-11-14DIREC SEIKO (SHENZHEN) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522015717.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2025-11-14
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

Existing rod-shaped motors suffer from reduced output power due to the increased gap between the coil and the stator caused by the small coil diameter.

Method used

Design a rod-shaped motor mover with a clearance section, yoke section and toothed section structure. The three-phase coil wires are led out from the clearance section and connected through the wire grooves on the toothed section. Combined with guide ring and locking structure, the coil layout is optimized to reduce the gap between the coil and the stator.

Benefits of technology

Increase the output power while keeping the motor size constant, or decrease the motor size while keeping the output power constant, to improve motor performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223553123U_ABST
    Figure CN223553123U_ABST
Patent Text Reader

Abstract

The utility model discloses a rodlike motor mover, which comprises a main shaft and a coil assembly, the coil assembly is composed of a plurality of groups of coils sequentially sleeved on the main shaft, tooth parts are arranged among the coils, yoke parts are arranged on the main shaft corresponding to the upper side of the top coil and the lower side of the bottom coil, clearance parts are arranged on the peripheries of the coils, and the yoke parts and the tooth parts are correspondingly provided with wire slots. Three-phase lines of the coils are correspondingly led out from the receding parts, and the coils of the coil assembly are connected through wiring of wire grooves in the tooth parts. Through the design of the clearance part, the output volume ratio is effectively improved, the output of the motor can be increased under the condition that the size of the motor is not changed, and the size of the motor can be reduced under the condition that the output is not changed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of motor technology, and in particular to a rod-shaped motor mover. Background Technology

[0002] Rod motors are commonly used in automated production lines, robotic arm drives, conveyor systems, and automotive shock absorbers. To avoid unauthorized connections between coils, existing rod motors use relatively small coil diameters to allow space for cable routing. However, smaller coils increase the gap between the coil and the stator (magnet), reducing motor output. Simultaneously, smaller coils lead to a decrease in magnetic field strength, further reducing motor output. Utility Model Content

[0003] The technical problem to be solved by this utility model embodiment is to provide a rod-shaped motor mover to improve motor output.

[0004] To solve the above-mentioned technical problems, this utility model provides a rod-shaped motor mover, including a main shaft and a coil assembly. The coil assembly consists of several groups of coils sequentially sleeved on the main shaft. The coils are provided with teeth. The main shaft is provided with yokes corresponding to the upper side of the top coil and the lower side of the bottom coil. The outer periphery of the coil is provided with clearance. The yoke and teeth are provided with corresponding wire grooves. The three-phase wires of the coil are led out from the clearance. The coils of the coil assembly are connected by wires running through the wire grooves on the teeth.

[0005] Furthermore, there are three clearance sections, and three sets of wire grooves on the yoke and toothed sections. The three phase wires of the coil are led out from the three clearance sections respectively.

[0006] Furthermore, an upper guide ring and a lower guide ring are respectively provided at the upper and lower ends of the main shaft.

[0007] Furthermore, the upper guide ring is provided with three L-shaped grooves, which extend from the top of the inner side of the upper guide ring to the bottom of the inner side, and then from the inner side of the bottom to the outer side of the bottom.

[0008] Furthermore, the lower guide ring is provided with three clearance slots, and one end of each of the three phase wires of the bottom coil is routed through and connected to the other three clearance slots.

[0009] Furthermore, the main shaft is provided with an anti-rotation groove, and positioning blocks are provided on the inner sides of the upper guide ring and the lower guide ring respectively.

[0010] Furthermore, a locking nut is screwed onto the main shaft.

[0011] Furthermore, buffer pads are provided on the upper and lower sides of the main shaft.

[0012] The beneficial effects of this utility model are as follows: Through the design of the clearance part, this utility model effectively improves the output volume ratio, which can increase the motor output without changing the motor size, and reduce the motor size without changing the output. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the rod-shaped motor actuator according to an embodiment of the present invention.

[0014] Figure 2 This is a partial structural diagram of the rod-shaped motor actuator according to an embodiment of the present invention.

[0015] Figure 3 This is a three-dimensional structural diagram of the upper guide ring according to an embodiment of the present invention.

[0016] Figure 4 This is a three-dimensional structural diagram of the lower guide ring according to an embodiment of the present invention.

[0017] Figure 5 This is a three-dimensional structural diagram of the main shaft according to an embodiment of the present invention.

[0018] Explanation of icon numbers

[0019] 10. Main spindle; 11. Upper guide ring; 12. Lower guide ring; 13. Clearance groove; 14. L-shaped groove; 15. Positioning block; 16. Locking nut; 17. Buffer pad; 18. Motor power line; 19. Anti-rotation groove; 20. Coil; 21. Tooth section; 22. Yoke section; 23. Wire groove; 24. Clearance section. Detailed Implementation

[0020] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0021] In this embodiment of the invention, directional indicators (such as up, down, left, right, front, back, etc.) are only used to explain the relative positional relationship and movement of the components in a specific posture (as shown in the attached figure). If the specific posture changes, the directional indicators will also change accordingly.

[0022] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0023] Please refer to Figures 1-5The rod-shaped motor actuator of this utility model embodiment includes a main shaft and a coil assembly. The coil assembly consists of several groups of coils sequentially sleeved on the main shaft, with teeth between the coils and the coils being separated by the teeth. A yoke is provided on the main shaft corresponding to the upper side of the top coil (uppermost coil) and the lower side of the bottom coil (lowest coil). That is, the teeth are located between the coils of the coil assembly, and the yokes are located at both ends of the coil assembly.

[0024] The coil has three recessed sections on its outer periphery, which are concave inwards compared to the coil's outer circumference. If the recessed sections are large, only one recessed section can be provided, from which the three phase wires (UVW) of the coil are led out. This invention incorporates wiring recessed sections on the circular surface of the circular coil, providing space for wiring between coils and for passing wires, while maintaining the maximum outer diameter of the coil to ensure optimal motor output.

[0025] Three sets of wire slots are provided on the outer periphery of both the yoke and the teeth. The three-phase wires of the coil (i.e., UVW three-phase wires) are led out from the three clearance sections respectively (the inlet and outlet ends of the UVW three-phase wires are led out from the clearance sections). The coils of the coil assembly are connected in series or in parallel through the wire slots on the teeth.

[0026] This invention can make the outer diameter of the motor coil and the outer diameter of the teeth the same, thereby minimizing the gap between the coil and the stator and increasing the motor output.

[0027] In one implementation, an upper guide ring and a lower guide ring are respectively provided at the upper and lower ends of the main shaft. The upper and lower guide rings guide the movement of the mover in the stator. The upper guide ring has three L-shaped grooves, which extend from the top inner side to the bottom inner side, and then from the inner bottom side to the outer bottom side. The lead-out end of the top coil passes through the wire groove and the L-shaped groove on the upper yoke to connect to the motor power line. The surface of the motor power line has an insulating layer (i.e., insulating enamel) to ensure that the motor power line does not conduct when passing through the main shaft, making the motor resistant to high voltage.

[0028] In one implementation, the lower guide ring is provided with three clearance slots. The output ends of the three-phase wires of the bottom coil pass through the wire slots and clearance slots on the lower yoke and are then connected. The lower guide ring has a large internal space, and this invention utilizes the space of the lower guide ring for wiring, which facilitates the connection and insulation of the common terminal.

[0029] In one implementation, the spindle is provided with an anti-rotation groove, and positioning blocks are correspondingly provided on the inner sides of the upper and lower guide rings. The positioning blocks are embedded in the anti-rotation groove, facilitating the installation and positioning of the upper and lower guide rings.

[0030] In one implementation, a locking nut is provided on the spindle corresponding to the screw connection (i.e., via a threaded connection). The locking nut secures and fixes the upper guide ring, lower guide ring, coil assembly, etc.

[0031] As one implementation method, buffer pads are provided on the upper and lower sides of the main shaft to prevent damage to the mover during movement.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rod-shaped motor actuator, comprising a main shaft and a coil assembly, the coil assembly consisting of several groups of coils sequentially sleeved on the main shaft, with teeth between the coils, and yokes on the main shaft corresponding to the upper side of the top coil and the lower side of the bottom coil, characterized in that, The coil has a clearance section on its outer periphery, and the yoke and teeth are provided with corresponding wire grooves. The three phase wires of the coil are led out from the clearance section, and the coils of the coil assembly are connected by wires through the wire grooves on the teeth.

2. The rod-shaped motor mover as described in claim 1, characterized in that, There are 3 clearance sections, and there are 3 sets of wire slots on the yoke and toothed parts. The three phase wires of the coil are led out from the 3 clearance sections respectively.

3. The rod-shaped motor mover as described in claim 2, characterized in that, The upper guide ring and the lower guide ring are respectively provided at the upper and lower ends of the main shaft.

4. The rod-shaped motor mover as described in claim 3, characterized in that, The upper guide ring is provided with three L-shaped grooves. The L-shaped grooves extend from the top of the inner side of the upper guide ring to the bottom of the inner side, and then from the inner side of the bottom to the outer side of the bottom.

5. The rod-shaped motor mover as described in claim 3, characterized in that, The lower guide ring is provided with three clearance slots, and one end of each of the three phase wires of the bottom coil is routed through the three clearance slots and connected.

6. The rod-shaped motor mover as described in claim 3, characterized in that, The main shaft is equipped with an anti-rotation groove, and the inner sides of the upper and lower guide rings are equipped with corresponding positioning blocks.

7. The rod-shaped motor mover as described in claim 3, characterized in that, A lock nut is screwed onto the main spindle.

8. The rod-shaped motor mover as described in claim 1, characterized in that, Buffer pads are provided on the upper and lower sides of the spindle.