Matrix filling device for dendrobium cultivation
By designing a substrate filling device for Dendrobium cultivation, the automatic mixing and filling of Dendrobium cultivation substrate has been realized, solving the problems of inaccurate mixing and low efficiency caused by traditional manual operation, and improving production efficiency and accuracy.
Patent Information
- Application Number
- CN202423207488.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Traditional methods of mixing and filling Dendrobium cultivation substrates rely on manual operation, resulting in inaccurate mixing ratios, low efficiency, and difficulty in achieving standardized production.
A substrate filling device for Dendrobium cultivation was designed, including a base, a turntable, a feeding trough, a discharging trough, and a filling mechanism. Through an automated stirring and filling process, a variety of materials are mixed and accurately filled into culture bottles.
It improves the efficiency and accuracy of matrix mixing and filling, reduces errors caused by human intervention, and realizes automated and standardized production.
Smart Images

Figure CN223553867U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to substrate filling equipment technical field especially relates to a substrate filling device for dendrobium cultivation. BACKGROUND
[0002] In today's agricultural and horticultural industry, the cultivation of dendrobium is concerned, as a kind of plant with high medicinal value and ornamental value, the large-scale, industrialized planting demand of dendrobium is increasing, and the traditional dendrobium cultivation substrate filling mode is mostly dependent on manual operation. Planting personnel need to manually mix a plurality of culture medium raw materials such as tree bark, wood chips, coconut husk and the like according to a certain proportion, which not only consumes a lot of time and labor, but also due to the instability of human operation, it is easy to cause the inaccurate mixing ratio of substrate, which affects the subsequent growth and development of dendrobium, in addition, the filling link after manual mixing is also inefficient, workers use simple tools to fill the substrate into the cultivation container one by one, which is slow and difficult to ensure that the filling amount of substrate in each container is uniform, which is not conducive to standardized production.
[0003] Therefore, a device capable of automatically mixing and accurately filling culture medium is designed, which can first stir and fuse a plurality of materials and then fill them into culture bottles, thereby realizing automatic addition and improving work efficiency. UTILITY MODEL CONTENTS
[0004] In view of the technical problems in the background art, the utility model provides a substrate filling device for dendrobium cultivation, which can first stir and fuse a plurality of materials and then fill them into culture bottles, thereby realizing automatic addition and improving work efficiency.
[0005] The technical implementation scheme of the utility model is as follows:
[0006] A substrate filling device for dendrobium cultivation, comprising a base, a turntable, a feeding groove, a discharging groove and a filling mechanism, a guide ring is arranged on the upper part of the base, and a turntable is arranged in the middle part of the guide ring, and a feeding groove and a discharging groove are arranged on the upper part of the base; the upper part of the base is connected with a support table through a force arm and a support rod, and a filling mechanism is arranged on the support table, the filling mechanism comprises a material box, a first rotating shaft, a disturbance frame, a lifting sliding table, a first flow guide pipe, a second flow guide pipe and a feeding mechanism, the lifting sliding table is slidingly connected with a sliding bar in the force arm through a sliding groove on the two sides, and one end of the force arm is connected with a driving mechanism; a connecting ring is arranged on the upper part of the lifting sliding table, and the connecting ring is connected with a discharging port of the material box through the first flow guide pipe and the second flow guide pipe; a feeding mechanism is arranged on the upper part of the material box.
[0007] Optionally, a first flow guide pipe and a feeding pipe connected with the first flow guide pipe are arranged on the connecting ring, and a valve is arranged on the connecting ring.
[0008] Optionally, the material box is a rectangular cavity structure with an upper opening, and a first rotating shaft is arranged in the material box, and a plurality of disturbance racks are arranged on the first rotating shaft; a first sprocket is arranged at one end of the first rotating shaft, and the first sprocket is connected with the feeding mechanism through a first chain; the first sprocket and the first chain are externally provided with a protective cover.
[0009] Optionally, the driving mechanism comprises a rack, a gear, a fixed support and a first driving motor, the fixed support is arranged on one side of the force arm, a gear is arranged on a rotating shaft in the fixed support, and the gear is in meshing connection with the rack on the side of the lifting slide; a first driving motor is arranged on one side of the fixed support, and the first driving motor is connected with the rotating shaft through a shaft coupling.
[0010] Optionally, the feeding mechanism comprises a sealing cover, a feeding box, a second rotating shaft, a feeding pipeline, a feeding hopper and a second driving motor, the feeding box is arranged at the first feeding port of the sealing cover, one end of the feeding box is provided with a feeding pipeline, a spiral guide rod is arranged in the feeding pipeline, one end of the spiral guide rod is connected with the second driving motor, and the other end of the spiral guide rod is connected with a second sprocket.
[0011] Optionally, a feeding hopper is arranged on the feeding groove of the feeding pipeline.
[0012] Optionally, a second feeding port is arranged on the sealing cover.
[0013] Optionally, a third driving motor is arranged at the bottom of the base, and the third driving motor is connected with the rotating disc, and a plurality of supporting legs are arranged at the bottom of the base.
[0014] The utility model has the advantages of:
[0015] 1. The utility model discloses a material guide ring and a rotating disc are arranged on the upper portion of the base, and the culture bottle is rotated through the internal clamping groove under the rotation of the rotating disc, and the automatic filling is realized by cooperating with the filling mechanism in the process, so that the filling efficiency is improved.
[0016] 2. The utility model discloses that the filling mechanism is arranged to realize automatic feeding and automatic stirring, wherein the lifting slide is slidably arranged on the force arm, the first flow guide pipe, the filling head and the valve can be lifted, the medium in the material box is guided into the culture bottle in the lower portion, and automatic feeding is realized.
[0017] 3. The utility model discloses that a second rotating shaft is arranged in the material box, and a plurality of disturbance racks are arranged on the second rotating shaft, and different materials are stirred and mixed under the driving of the second driving motor.
[0018] 4. The utility model discloses a material box is provided with feeding mechanism on the upper portion, and material can enter from the feeding hopper, and the material is guided into the feeding box through the spiral material guide rod and enters the material box interior, thereby realizing automatic unloading, and the first chain can be driven to realize automatic stirring during the feeding process. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structural diagram of the utility model.
[0020] Figure 2 It is the structural diagram of the utility model drive mechanism.
[0021] Figure 3 It is the structural diagram of the utility model filling mechanism.
[0022] Figure 4 It is the front view of the utility model.
[0023] Figure 5 It is the internal structure diagram of the utility model material box.
[0024] Figure 6 It is the structural diagram of the utility model feeding mechanism and material box junction.
[0025] Figure 7 It is the structural diagram of the utility model feeding mechanism.
[0026] The meaning of reference signs in the drawing: 1 - base, 2 - carousel, 3 - feeding groove, 4 - first conveyor belt, 5 - discharge groove, 6 - second conveyor belt, 7 - force arm, 8 - support rod, 9 - filling mechanism, 901 - lifting slide, 902 - connecting ring, 903 - valve, 908 - material box, 909 - first flow guide pipe, 910 - second flow guide pipe, 911 - first sprocket, 912 - first chain, 913 - second sprocket, 914 - disturbance frame, 915 - first rotating shaft, 10 - feeding mechanism, 1001 - sealing cover, 1002 - second rotating shaft, 1003 - feeding box, 1004 - feeding pipeline, 1005 - feeding hopper, 1006 - second drive motor, 1007 - second feeding port, 1008 - spiral material guide rod, 1009 - protective cover, 11 - third drive motor, 12 - supporting leg, 13 - receiving table, 14 - drive mechanism, 1401 - fixed support, 1402 - first drive motor, 1403 - gear, 1404 - rack. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be described in further detail below in combination with the drawings. Only this declaration, the up, down, left, right, front, back, inside, outside and other orientation words appearing in the text or about to appear of the utility model are based on the drawings of the utility model, and it is not the specific limitation of the utility model.
[0028] As Figures 1-4 The utility model discloses a dendrobium cultivation substrate filling device, including base 1, carousel 2, feed slot 3, discharge slot 5 and filling mechanism 9, the upper portion of base 1 is provided with the material guide ring, and the middle part of material guide ring is provided with carousel 2, and the upper portion of base 1 is provided with feed slot 3, discharge slot 5 respectively;The upper portion of base 1 is connected with the receiving table 13 through the force arm 7 and the support rod 8, and the filling mechanism 9 is arranged on the receiving table 13, and the filling mechanism 9 includes material box 908, first rotating shaft 915, disturbance frame 914, lifting slide 901, first draft tube 909, second draft tube 910 and feeding mechanism 10, lifting slide 901 is slidably connected with the slide strip in the force arm 7 through the slide groove on both sides, and one end of force arm 7 is connected with the drive mechanism 14;The upper portion of lifting slide 901 is provided with connecting ring 902, and connecting ring 902 is connected with the discharge port of material box 908 through first draft tube 909 and second draft tube 910;The upper portion of material box 908 is provided with feeding mechanism 10.
[0029] It needs to be explained that, in the substrate preparation process, generally need to crush and mix bark, wood chips, coconut chaff, add banana and other substances, adjust ph value, so as to obtain a certain nutrient substrate solution, after the substrate is mixed, it needs to be filled into the culture bottle in equal amount, which is convenient for subsequent inoculation and cultivation, the traditional filling method generally adopts manual filling mode, which is not only low in efficiency, but also in the filling process, the substrate may appear condensation phenomenon, resulting in uneven nutrition, based on this, we design a substrate filling equipment, which can realize automatic feeding and filling, and stirring in the filling process to prevent the substrate from condensation;Connecting ring 902 is provided with first draft tube 909 and feeding pipe connected with first draft tube 909, and valve 903 is arranged on connecting ring 902.
[0030] It needs to be further explained that, in order to achieve the purpose of automatic filling, the force arm 7 is accurately arranged on the upper end of the base, and the lifting slide 901 is skillfully arranged at the top end of the force arm 7, the feeding head and the first draft tube 909 are firmly assembled at the connecting ring 902 on the upper part of the lifting slide, the first draft tube 909 is connected with the second draft tube 910 in a movable connection mode, and the second draft tube 910 is stably connected with the material box 908, so that the substrate can be smoothly guided into the culture bottle on the carousel 2, and finally the automatic feeding process is successfully realized, which greatly improves the production efficiency and accuracy, and reduces the errors and uncertainties caused by manual intervention.
[0031] Need to be particularly noted that the valve 903 is a numerical control invention, the first flow pipe 909 on the upper part can be set up flowmeter, combined with the use of valve 903, can realize quantitative filling.
[0032] As Figures 1-7 shown, the material box 908 is the upper opening rectangular cavity structure, and the inside of the material box 908 is provided with the first rotating shaft 915, and the first rotating shaft 915 is provided with a plurality of disturbance frame 914; one end of the first rotating shaft 915 is provided with the first sprocket 911, and the first sprocket 911 is connected with the feeding mechanism 10 through the first chain 912; the outside of the first sprocket 911 and the first chain 912 is provided with the protective cover 1009; the driving mechanism 14 includes the rack 1404, the gear 1403, the fixed support 1401 and the first driving motor 1402, the fixed support 1401 is arranged on one side of the force arm 7, and the rotating shaft in the fixed support 1401 is provided with the gear 1403, the gear 1403 is engaged with the rack 1404 on the side of the lifting slide 901; one side of the fixed support 1401 is provided with the first driving motor 1402, and the first driving motor 1402 is connected with the rotating shaft through the shaft coupling.
[0033] It should be noted that the inside of the material box 908 is provided with the first rotating shaft 915, and the disturbance frame 914 is arranged on the upper part of the first rotating shaft 915, which can rotate under the drive of the second driving motor, so as to realize the stirring of the material, and the first rotating shaft 915 is connected with the spiral guide rod 1008 through the first sprocket 911 and the first chain 912, which can realize automatic stirring while feeding. The advantage of this design is that it can realize automatic stirring during filling to prevent the substrate from condensing.
[0034] It should be further pointed out that the driving mechanism 14 is arranged to drive the whole lifting slide 901 to realize lifting, wherein one side of the lifting slide 901 is provided with the rack 1404, and the rack 1404 is engaged with the gear 1403 in the fixed support 1401, which realizes lifting under the drive of the first driving motor 1402.
[0035] As Figures 1-7As shown, the feeding mechanism 10 comprises a sealing cover 1001, a feeding box 1003, a second rotating shaft 1002, a feeding pipe 1004, a feeding hopper 1005 and a second driving motor 1006, the feeding box 1003 is arranged at a first feeding port of the sealing cover 1001, one end of the feeding box 1003 is provided with the feeding pipe 1004, the inside of the feeding pipe 1004 is provided with a spiral guide rod 1008, one end of the spiral guide rod 1008 is connected with the second driving motor 1006, the other end of the spiral guide rod 1008 is connected with the second sprocket 913; the feeding hopper 1005 is arranged on the feeding groove of the feeding pipe 1004; the sealing cover 1001 is provided with a second feeding port 1007.
[0036] It should be noted that the upper portion of the sealing cover 1001 is provided with the feeding pipe 1004, the material in the feeding hopper 1005 is guided into the feeding box 1003 through the internal spiral guide rod 1008, and enters the inside of the feeding box 908, so as to realize automatic feeding and guiding.
[0037] As shown in the drawings, Figures 1-4 The bottom of the base 1 is provided with a third driving motor 11, and the third driving motor 11 is connected with the rotating disc 2, and the bottom of the base 1 is provided with a plurality of supporting legs 12.
[0038] It should be noted that the bottom of the base 1 is provided with the third driving motor 11, the rotating disc 2 is driven to rotate through the third driving motor 11, so as to guide the culture bottle on the feeding groove 3 into the inside of the rotating disc 2, and guide it out from the discharging groove 5, wherein the inside of the feeding groove 3 is provided with the first conveying belt 4, and the inside of the discharging groove 5 is provided with the second conveying belt 6, which is used for automatic feeding of the culture bottle.
[0039] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.
Claims
1. A substrate filling device for Dendrobium cultivation, comprising a base (1), a rotating disc (2), a feeding chute (3), a discharging chute (5) and a filling mechanism (9), characterized in that, The upper part of the base (1) is provided with a material guiding ring, and the middle part of the material guiding ring is provided with a rotating disc (2), and the upper part of the base (1) is respectively provided with a feeding groove (3) and a discharging groove (5); The upper part of the base (1) is connected with the supporting table (13) through a force arm (7) and a supporting rod (8), and the supporting table (13) is provided with a filling mechanism (9), and the filling mechanism (9) comprises a material box (908), a first rotating shaft (915), a disturbing frame (914), a lifting sliding table (901), a first flow guide pipe (909), a second flow guide pipe (910) and a feeding mechanism (10), the lifting sliding table (901) is slidably connected with the sliding bar in the force arm (7) through the sliding grooves on the two sides, and one end of the force arm (7) is connected with a driving mechanism (14); The upper part of the lifting sliding table (901) is provided with a connecting ring (902), and the connecting ring (902) is connected with the discharging port of the material box (908) through the first flow guide pipe (909) and the second flow guide pipe (910). The upper part of the material box (908) is provided with the feeding mechanism (10).
2. The substrate filling device for Dendrobium cultivation according to claim 1, characterized by The connecting ring (902) is provided with the first flow guide pipe (909) and a feeding pipe connected with the first flow guide pipe (909), and the connecting ring (902) is provided with a valve (903).
3. The substrate filling device for Dendrobium cultivation according to claim 1, characterized in that, The material box (908) is a rectangular cavity structure with an opening at the upper part, and the inside of the material box (908) is provided with the first rotating shaft (915), and the first rotating shaft (915) is provided with a plurality of disturbing frames (914); One end of the first rotating shaft (915) is provided with a first sprocket (911), and the first sprocket (911) is connected with the feeding mechanism (10) through a first chain (912). The first sprocket (911) and the first chain (912) are provided with a protective cover (1009) outside.
4. The substrate filling device for Dendrobium cultivation according to claim 1, characterized in that, The driving mechanism (14) comprises a rack (1404), a gear (1403), a fixed support (1401) and a first driving motor (1402), the fixed support (1401) is arranged on one side of the force arm (7), the gear (1403) is arranged on the rotating shaft in the fixed support (1401), and the gear (1403) is in meshing connection with the rack (1404) on the side of the lifting sliding table (901); One side of the fixed support (1401) is provided with the first driving motor (1402), and the first driving motor (1402) is connected with the rotating shaft through a shaft coupling.
5. The substrate filling device for Dendrobium cultivation according to claim 1, characterized in that, The feeding mechanism (10) comprises a sealing cover (1001), a feeding box (1003), a second rotating shaft (1002), a feeding pipeline (1004), a feeding hopper (1005) and a second driving motor (1006), the feeding box (1003) is arranged at the first feeding port of the sealing cover (1001), one end of the feeding box (1003) is provided with the feeding pipeline (1004), the inside of the feeding pipeline (1004) is provided with a spiral material guiding rod (1008), one end of the spiral material guiding rod (1008) is connected with the second driving motor (1006), and the other end of the spiral material guiding rod (1008) is connected with a second sprocket (913).
6. The substrate filling device for Dendrobium cultivation according to claim 5, characterized by A feeding hopper (1005) is arranged on the feeding groove of the feeding pipe (1004).
7. The substrate filling device for Dendrobium cultivation according to claim 6, characterized by A second feeding port (1007) is arranged on the sealing cover (1001).
8. The substrate filling device for Dendrobium cultivation according to claim 1, characterized in that, The bottom of the base (1) is provided with a third driving motor (11), and the third driving motor (11) is connected with the rotating disc (2). The bottom of the base (1) is provided with a plurality of supporting legs (12).