Welded pipe cleaning device for welded pipe machining

By introducing telescopic and adjustment mechanisms into the welded pipe cleaning device, the problem of collision damage during welded pipe cleaning is solved, achieving efficient and safe welded pipe cleaning.

CN223556788UActive Publication Date: 2025-11-18TIANJIN ZENGYANG STEEL CO LTD
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Patent Information

Application Number
CN202423032690.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-18
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

When multiple welded pipes are cleaned simultaneously in the cleaning tank, they are prone to collisions and damage, which affects the cleaning efficiency.

Method used

A welded pipe cleaning device was designed, including a cleaning tank, a conveyor belt, and a fixed rod. The fixed rod is equipped with a telescopic mechanism and an adjustment mechanism. A partition plate is connected to the fixed rod through an inverted T-shaped force-bearing rod and an extension rod. The surface of the partition plate has a cleaning pad to separate and protect the welded pipe and prevent collisions.

Benefits of technology

It effectively prevents welded pipes from colliding and being damaged during the cleaning process, improves cleaning efficiency and effectiveness, and adapts to the cleaning needs of welded pipes of different diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welded pipe cleaning, in particular to a welded pipe cleaning device for welded pipe machining, and solves the problem that in the prior art, when a plurality of welded pipes are placed into a cleaning tank together to be cleaned, the welded pipes collide with one another easily and are damaged. A welded pipe cleaning device for welded pipe machining comprises a cleaning tank and a conveying belt fixedly connected to the top of the cleaning tank, a plurality of fixing rods are fixedly connected to the surface of the conveying belt, an inverted-T-shaped stress rod is arranged at one end of each fixing rod through a telescopic mechanism, and two extension rods are arranged at the bottom of each stress rod through an adjusting mechanism; the bottom of the extension rod is fixedly connected with a partition plate, and the surface of the partition plate is fixedly connected with a cleaning pad. When the welded pipes are cleaned, even if a plurality of welded pipes are put, the welded pipes can be ensured not to collide with one another and be damaged in the cleaning tank, and the cleaning efficiency of the welded pipes is not influenced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welded pipe cleaning technical field especially relates to a welded pipe cleaning device for welded pipe machining. BACKGROUND

[0002] Welded pipe, also known as welded steel pipe, is a kind of pipe material made of steel strip or steel plate through welding process. After the steel strip or steel plate is formed by coiling, it is welded together by high-frequency welding or submerged arc welding, etc. High-frequency welding is to heat the edge of the steel strip to the welding temperature rapidly by using the skin effect and proximity effect of high-frequency current, and then apply pressure to weld it. Submerged arc welding is to weld under the arc of the welding agent layer, and the weld quality is high, which is suitable for the production of welded pipes with larger diameter and thicker wall. Straight seam welded pipes are widely used in the fields of building structure pipes (such as scaffold pipes) and low-pressure fluid conveying pipes (such as water pipes). For example, in the construction industry, the scaffold made of straight seam welded pipe can provide a safe working platform for construction workers. The steel strip is coiled on the forming machine in a spiral manner, and welding is carried out at the same time. The main welding method is submerged arc welding. Due to the characteristics of the spiral weld, compared with straight seam welded pipes, spiral welded pipes have better performance in bearing pressure. In the production process of spiral welded pipes, the width of the steel strip and the spiral angle will affect the size and performance of the welded pipe, which is mainly used for the transportation of oil, natural gas, etc. Because in the long-distance transportation process, the spiral welded pipe can bear high internal pressure and external environmental pressure, and different diameters and wall thicknesses of pipe materials can be produced according to the transportation requirements. Welded pipe cleaning is an important link in the production process or use process of welded pipe. In the production process of welded pipe, there may be oil stains such as lubricating oil and rust-proof oil attached to the surface of the welded pipe. If these oil stains are not removed, it will affect the subsequent processing, such as coating, electroplating, etc. For example, during powder coating, oil stains will cause the adhesion of powder to decrease, making the coating easy to peel off.

[0003] In the prior art, when cleaning the welded pipe, the cavitation effect of ultrasonic waves in liquid is used. When the ultrasonic waves propagate in the cleaning liquid, countless micro cavitation bubbles are generated. When these bubbles come into contact with the dirt on the surface of the welded pipe, they will burst instantly, producing a strong impact force to strip the dirt from the surface of the welded pipe. The welded pipe is placed in the ultrasonic cleaning tank filled with cleaning liquid, and the ultrasonic generator is turned on. The cleaning time is adjusted according to the degree of contamination and material of the welded pipe, etc. Generally, it is several minutes to tens of minutes. It has good effect on cleaning small particles on the surface of the welded pipe and internal dirt of precision welded pipe. Some difficult-to-remove dirt and impurities still need to be manually confirmed and cleaned to ensure that the welded pipe is clean after cleaning. Finally, the cleaned welded pipe is dried to ensure that the welded pipe can be used normally subsequently.

[0004] However, in the prior art, when multiple welded pipes are placed together in the cleaning tank for cleaning, the welded pipes are prone to collide with each other and be damaged, so that the welded pipes cannot be used after cleaning, and the cleaning efficiency of normal welded pipes is reduced. Practical new type content

[0005] The utility model discloses a welded pipe cleaning device for welded pipe processing, solve the prior art in multiple welded pipes together are placed in the cleaning tank for cleaning and the problem that welded pipe is prone to collide with each other and be damaged.

[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A welded pipe cleaning device for welded pipe processing, including cleaning tank and fixedly connected with the transmission belt of cleaning tank top, the surface fixedly connected with a plurality of fixed rods of transmission belt, the one end of fixed rod is equipped with the stress rod that is inverted T shape through telescopic mechanism, the bottom of stress rod is equipped with two extension rods through adjusting mechanism, the bottom fixedly connected with the partition board of extension rod, the surface fixedly connected with cleaning pad of partition board.

[0008] Preferably, the telescopic mechanism includes a T-shaped telescopic slot formed in the fixed rod, one end of the stress rod is arranged in the telescopic slot, and two anti-dropping rods are fixedly connected to the surface of the stress rod.

[0009] Preferably, the top of the stress rod is elastically connected to the top of the telescopic slot through the extrusion spring.

[0010] Preferably, the adjusting mechanism includes a T-shaped adjusting slot formed in the bottom of the stress rod, and a T-shaped adjusting block is fixedly connected to the top of the extension rod.

[0011] Preferably, a plurality of positioning grooves are formed in the side surface of the stress rod, and an insertion groove is formed in the side surface of the adjusting block, wherein a screw rod is slidably connected in the two positioning grooves, and the screw rod is screw-connected with the adjacent insertion groove.

[0012] Preferably, two anti-blocking grooves are formed in the inside of the cleaning tank.

[0013] The utility model has the following beneficial effects:

[0014] When the welded pipes are cleaned, the partition plates can be sequentially fed into the cleaning tank through the conveying belt, the partition plates can separate two adjacent welded pipes, and can also protect and assist in cleaning the welded pipes, when different diameter welded pipes need to be separated, the position of the adjusting block can be conveniently adjusted by the screw rod to meet the requirement, different welded pipes are conveniently cleaned, and even if many welded pipes are put into the cleaning tank, the welded pipes can be guaranteed not to collide and be damaged, and the cleaning efficiency of the welded pipes is not affected. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0016] Figure 1 It is a structural schematic diagram of the present application;

[0017] Figure 2 It is Figure 1 a side structural schematic diagram;

[0018] Figure 3 It is Figure 2 a side structural schematic diagram of the adjusting mechanism in the present application;

[0019] Figure 4 It is Figure 3 a side structural schematic diagram of the fixed rod in the present application;

[0020] Figure 5 It is Figure 3 a side structural schematic diagram of the extension rod in the present application.

[0021] In the figure: 1, cleaning tank; 2, conveying belt; 3, fixed rod; 4, telescopic mechanism; 5, stress rod; 6, adjusting mechanism; 7, extension rod; 8, partition plate; 9, cleaning pad; 10, blocking prevention groove; 401, telescopic groove; 402, anti-dropping rod; 403, extrusion spring; 601, adjusting groove; 602, adjusting block; 603, positioning groove; 604, insertion groove; 605, screw rod. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will further describe the present application in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0023] Referring to Figures 1-5The utility model provides a welded pipe cleaning device for welded pipe processing, which comprises a cleaning tank 1 and a conveying belt 2 fixedly connected to the top of the cleaning tank 1, and the cleaning tank 1 and the conveying belt 2 are both existing mature technologies. A plurality of fixed rods 3 are fixedly connected to the surface of the conveying belt 2. One end of the fixed rod 3 is provided with a force receiving rod 5 in the shape of an inverted T through a telescopic mechanism 4. The telescopic mechanism 4 can move upward when the partition plate 8 is pressed by the welded pipe, preventing damage caused by the hard collision between the partition plate 8 and the welded pipe. The bottom of the force receiving rod 5 is provided with two extension rods 7 through an adjusting mechanism 6. The adjusting mechanism 6 can adjust the distance between the two extension rods 7, so that the welded pipe of different diameters can be quickly adjusted and then separated and protected during cleaning. The extension rod 7 increases the length of the partition plate 8, facilitating the placement of the partition plate 8 inside the cleaning tank 1. The bottom of the extension rod 7 is fixedly connected with the partition plate 8. During the cleaning of the welded pipe, the welded pipe is placed inside the cleaning tank 1, and then the conveying belt 2 is started. The operation of the conveying belt 2 can drive the fixed rod 3 to operate, so that the fixed rod 3 can drive the two extension rods 7 below the force receiving rod 5 to move to the surface of the welded pipe in the cleaning tank 1. Then, the two partition plates 8 separate the welded pipe through the telescopic mechanism 4, preventing the welded pipes from colliding with each other. The movement of the partition plate 8 driven by the conveying belt 2 causes the welded pipe to roll inside the cleaning tank 1. The surface of the partition plate 8 is fixedly connected with a cleaning pad 9. During the movement of the partition plate 8 inside the cleaning tank 1, the surface of the welded pipe can be cleaned by the cleaning pad 9 on the surface of the partition plate 8, which can improve the cleaning effect of the welded pipe.

[0024] Further, the telescopic mechanism 4 comprises a T-shaped telescopic groove 401 formed in the fixed rod 3. One end of the force receiving rod 5 is inserted into the telescopic groove 401. Two anti-dropping rods 402 are fixedly connected to the surface of the force receiving rod 5 and are respectively inserted into the two ends of the telescopic groove 401. When the partition plate 8 is blocked by the welded pipe, the force receiving rod 5 will be subjected to an upward force. At this time, the force receiving rod 5 can move upward into the telescopic groove 401. When the blockage is removed, the force receiving rod 5 can descend by gravity. At this time, the force receiving rod 5 can be clamped in the telescopic groove 401 by the anti-dropping rods 402, preventing the force receiving rod 5 from completely falling out of the telescopic groove 401 and ensuring the normal use of the partition plate 8.

[0025] Further, the top of the force receiving rod 5 is elastically connected to the top of the telescopic groove 401 through a compression spring 403. When the partition plate 8 is blocked by the welded pipe, the compression spring 403 can cause the partition plate 8 to press the welded pipe, so that the cylindrical welded pipe can be subjected to external force to rotate and no longer block the partition plate 8. The partition plate 8 can actively separate the welded pipe, which can better protect the welded pipe.

[0026] Further, the adjusting mechanism 6 comprises a T-shaped adjusting groove 601 opened at the bottom of the force rod 5, and the top of the extension rod 7 is fixedly connected with a T-shaped adjusting block 602 which is slidingly connected to the inside of the adjusting groove 601. When the pipes with different diameters need to be cleaned, the position of the extension rod 7 can be changed by moving the adjusting block 602 in the adjusting groove 601, so that the distance between the two extension rods 7 is changed, and the distance between the two extension rods 7 can also drive the distance between the two partition plates 8 to change, and then the different pipes can be conveniently separated and cleaned by the cleaning pad 9, so that the pipes can be normally cleaned.

[0027] Further, the side surface of the force rod 5 is provided with a plurality of positioning grooves 603, and the side surface of the adjusting block 602 is provided with an insertion groove 604, wherein the inside of two positioning grooves 603 is slidingly connected with a screw rod 605 which is screwedly connected with the inside of the adjacent insertion groove 604. When the position of the adjusting block 602 needs to be adjusted, first, the screw rod 605 is rotated to disengage from the positioning groove 603 and the positioning groove 603, and then the adjusting block 602 is moved to slide in the inside of the adjusting groove 601. After the position of the adjusting block 602 is adjusted, the screw rod 605 is re-aligned with the insertion groove 604, and the screw rod 605 is rotated to be screwedly connected with the insertion groove 604 and the positioning groove 603, so that the adjusting block 602 is fixed in the inside of the adjusting groove 601, and then the distance between the two partition plates 8 can separate the corresponding pipes.

[0028] Further, the inside of the cleaning groove 1 is provided with two anti-blocking grooves 10. When the partition plate 8 is driven by the conveying belt 2 to enter the inside of the cleaning groove 1, the partition plate 8 will not be blocked by the cleaning groove 1 through the anti-blocking grooves 10, so that the partition plate 8 can conveniently enter the inside of the cleaning groove 1.

[0029] In summary:

[0030] When the butt welding pipe is cleaned, the screw rod 605 is rotated first, so that the screw rod 605 is separated from the insertion slot 604, then the adjusting block 602 is adjusted in the adjusting slot 601, after adjustment, the screw rod 605 is rotated into the positioning slot 603, and then the adjusting block 602 is fixed through the insertion slot 604, so that the spacing of the two partition plates 8 is fixed, then the conveying belt 2 is started, the conveying belt 2 drives the stress rod 5 to move through the fixed rod 3, and the stress rod 5 can drive the partition plate 8 into the cleaning tank 1 through the extension rod 7, at this time, the welding pipe is sent into the cleaning tank 1, and the welding pipe is separated by the partition plate 8, in this process, the welding pipe can be separated by the compression spring 403 and the telescopic slot 401, the stress rod 5 is moved up and down, and the welding pipe can be separated, and the stress rod 5 can be prevented from being separated from the telescopic slot 401 by the anti-dropping rod 402, after the welding pipe is separated by the partition plate 8, the partition plate 8 can move with the welding pipe in the cleaning tank 1, so that the welding pipe is cleaned in the cleaning tank 1, and the welding pipe can also be cleaned by the cleaning pad 9 on the surface of the partition plate 8, until the partition plate 8 is separated from the welding pipe, when the partition plate 8 enters the cleaning tank 1, the partition plate 8 can be conveniently separated in and out of the cleaning tank 1 by the blocking slot 10, through the above structure, the welding pipe can be conveniently separated when the welding pipe is cleaned, the damage caused by the mutual collision of the welding pipe is prevented, and the surface of the welding pipe can be better cleaned when being separated, the cleaning effect of the welding pipe is guaranteed, and the welding pipe can be safely cleaned.

[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. A welded pipe cleaning device for welded pipe processing, comprising a cleaning tank (1) and a conveyor belt (2) fixedly connected to the top of the cleaning tank (1), characterized in that, The surface of the conveyor belt (2) is fixedly connected with several fixed rods (3). One end of the fixed rod (3) is provided with an inverted T-shaped force rod (5) through a telescopic mechanism (4). The bottom of the force rod (5) is provided with two extension rods (7) through an adjustment mechanism (6). The bottom of the extension rod (7) is fixedly connected with a partition plate (8). The surface of the partition plate (8) is fixedly connected with a cleaning pad (9).

2. The welded pipe cleaning device for welded pipe processing according to claim 1, characterized in that, The telescopic mechanism (4) includes a T-shaped telescopic groove (401) opened inside the fixed rod (3), one end of the force-bearing rod (5) passes through the inside of the telescopic groove (401), and two anti-detachment rods (402) are fixedly connected to the surface of the force-bearing rod (5), and the two anti-detachment rods (402) pass through the inside of the two ends of the telescopic groove (401) respectively.

3. The welded pipe cleaning device for welded pipe processing according to claim 2, characterized in that, The top of the force-bearing rod (5) is elastically connected to the top of the telescopic groove (401) via a compression spring (403).

4. The welded pipe cleaning device for welded pipe processing according to claim 1, characterized in that, The adjustment mechanism (6) includes a T-shaped adjustment groove (601) opened at the bottom of the force rod (5), and a T-shaped adjustment block (602) is fixedly connected to the top of the extension rod (7), and the adjustment block (602) is slidably connected to the inside of the adjustment groove (601).

5. The welded pipe cleaning device for welded pipe processing according to claim 4, characterized in that, The force-bearing rod (5) has several positioning grooves (603) on its side, and the adjustment block (602) has an insertion groove (604) on its side. Two of the positioning grooves (603) are slidably connected to a screw (605), and the screw (605) is threadedly connected to the adjacent insertion groove (604).

6. The welded pipe cleaning device for welded pipe processing according to claim 1, characterized in that, The cleaning tank (1) has two guard grooves (10) inside.