Leveling machine for aluminum plate leveling

The design of adjusting the gap between the upper and lower pressure rollers and the cooling mechanism by driving the rotating parts with electric push rods solves the problem that existing equipment cannot flexibly adjust the gap between the pressure rollers, and improves the flexibility and cooling efficiency of aluminum plate flattening.

CN223556884UActive Publication Date: 2025-11-18NORTHERN JINROLL (SHANDONG) MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422814243.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-18
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing leveling equipment cannot flexibly adjust the spacing between the upper and lower pressure rollers, which limits the flexibility of aluminum plate leveling work.

Method used

The rotating parts and rotating plate are driven by electric push rods. The distance between the upper and lower pressure rollers is adjusted by limiting the displacement of the rotating column. A cooling mechanism is also provided to improve the cooling efficiency of the aluminum plate.

Benefits of technology

This improved the flexibility and cooling effect of aluminum plate flattening, ensuring the flattening requirements of aluminum plates of different specifications and the quality of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of leveling equipment, and discloses an aluminum plate leveling machine which comprises a frame, a fixing rod is fixedly connected to the top of the front side of the frame, electric push rods are rotationally connected to the left end and the right end of the fixing rod, and rotating pieces are rotationally connected to the bottom ends of the electric push rods. Rotating plates are rotatably connected to the bottoms of the rotating pieces, connecting plates are fixedly connected to the left end and the right end of the bottom of the front side of the frame, servo motors are fixedly connected to the front side of the rotating plate on the left side and the right side of the connecting plate on the left side, and an upper pressing roller is fixedly connected to the output end of the servo motor on the top; the output end of the servo motor at the bottom is fixedly connected with a lower pressing roller. According to the aluminum plate flattening device, the rotating plates are lifted or descended with the rotating column as the axis, the two rotating plates drive the upper pressing roller to adjust the distance between the upper pressing roller and the lower pressing roller, the requirement for flattening aluminum plates of different specifications is met, and the application range of the aluminum plate flattening device is widened.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a leveling equipment technical field especially relates to a kind of flatness correction machine for aluminum plate flattening. BACKGROUND

[0002] Aluminum plate is a kind of metal plate with aluminum as main component, has wide application in many fields such as industry and daily life, is produced by rolling process, can be divided into hot-rolled aluminum plate and cold-rolled aluminum plate, hot-rolled aluminum plate is rolled at higher temperature, its thickness is larger, cold-rolled aluminum plate is rolled at normal temperature, thickness precision is high, surface quality is good, needs to use leveling equipment when flattening aluminum plate.

[0003] Leveling equipment is a kind of mechanical equipment for leveling treatment of metal plate and strip material, its purpose is to eliminate stress or unevenness defects generated in processing of material, improve the flatness and surface quality of material to meet the requirements of subsequent processing or use.

[0004] The existing leveling equipment is pressed flat to aluminum plate by the rotation of upper and lower compression rollers when using, since the position of compression roller is limited, so the spacing of upper and lower compression rollers cannot be well adjusted, the flexibility of aluminum plate flattening work is limited, therefore a kind of flatness correction machine for aluminum plate flattening is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of flatness correction machine for aluminum plate flattening, aims at improving the problem that the spacing of upper and lower compression rollers cannot be well adjusted in prior art, the flexibility of aluminum plate flattening work is limited.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of flatness correction machine for aluminum plate flattening, including frame, the front side top of the frame is fixedly connected with fixed rod, the left and right ends of the fixed rod are rotatably connected with electric push rod, the bottom of the electric push rod is rotatably connected with rotating piece, the bottom of the rotating piece is rotatably connected with rotating plate, the front side bottom left and right ends of the frame are fixedly connected with connecting plate, the front side of left rotating plate and the right side of left connecting plate are fixedly connected with servo motor, the output end of top servo motor is fixedly connected with upper compression roller, the output end of bottom servo motor is fixedly connected with lower compression roller, the rear side of two rotating plates is fixedly connected with rotating column, the rear side of rotating column is rotatably connected in the front side middle part of the frame, the inner wall middle part of the frame and the inner bottom wall of the frame are fixedly connected with cleaning shell, the inner wall left and right ends of the cleaning shell are fixedly connected with return spring, one end of the return spring is fixedly connected with cleaning brush plate, the top of the frame is provided with cooling mechanism, the cooling mechanism is used to improve the cooling efficiency of processing aluminum plate.

[0007] As a further description of the above technical solution:

[0008] The cooling mechanism comprises a blower, the bottom wall of the blower is fixedly connected to the top right side of the frame, the left side of the blower is communicated with a conveying pipe, the left end of the conveying pipe is communicated with a filter box, a filter plate is fixedly connected to the middle of the inner wall of the filter box, an adsorption sponge is slidably installed on the front side of the inner wall of the filter box, the front side of the filter box is communicated with a connecting pipe, the bottom end of the connecting pipe is communicated with a porous spray head, and the outer wall of the porous spray head is fixedly connected to the front side of the inner wall of the frame.

[0009] As a further description of the above technical solution:

[0010] The cooling mechanism comprises a rubber ring, the inner wall of the rubber ring is fixedly installed on the front end of the outer wall of the conveying pipe, and the outer wall of the rubber ring is fixedly connected to the rear side of the filter box.

[0011] As a further description of the above technical solution:

[0012] The right side of the frame is fixedly connected with a control switch, and the control switch is electrically connected with the electric push rod, the servo motor and the blower.

[0013] As a further description of the above technical solution:

[0014] The inner bottom wall of the frame is rotatably connected with an auxiliary roller, and the two electric push rods are designed symmetrically.

[0015] As a further description of the above technical solution:

[0016] The rear side of the frame is fixedly connected with a guide plate, and the top wall of the guide plate is fixedly connected with a rubber block.

[0017] As a further description of the above technical solution:

[0018] The left and right sides of the frame are fixedly connected with support frames, and the bottom of each support frame is fixedly connected with a corner pad.

[0019] As a further description of the above technical solution:

[0020] The middle of the inner bottom wall of the frame is fixedly connected with a fixed plate, and the top wall of the fixed plate is provided with an inclined surface.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1. The utility model discloses a kind of flatting levelers for aluminium plate, including frame, cooling mechanism, fixed rod, electric push rod, rotating part, rotating plate, connecting plate, servo motor, upper press roller, lower press roller, rotating column, auxiliary roller, cleaning shell, reset spring, cleaning brush plate, control switch, collection plate, guide plate, rubber block, support frame and angle protection pad, wherein, the rotating part is connected to the rotating plate, the rotating plate is connected to the upper press roller, the rotating column is connected to the rotating plate, the rotating column is connected to the lower press roller, the rotating column is connected to the auxiliary roller, the rotating column is connected to the servo motor, the rotating column is connected to the electric push rod, the rotating column is connected to the fixed rod, the rotating column is connected to the cleaning shell, the rotating column is connected to the reset spring, the rotating column is connected to the cleaning brush plate, the rotating column is connected to the control switch, the rotating column is connected to the collection plate, the rotating column is connected to the guide plate, the rotating column is connected to the rubber block, the rotating column is connected to the support frame and the angle protection pad, wherein, the rotating part is driven to displace by the drive of two electric push rods, and then under the displacement limitation of rotating column, rotating plate is lifted or lowered with rotating column as the shaft, so that two rotating plates drive upper press roller to adjust the distance between lower press roller, to complete the demand of different specifications of aluminium plate flatness, avoid the situation that limit the flexibility of aluminium plate flatness work, improve the application range of device.

[0023] 2. The utility model discloses a kind of flatting levelers for aluminium plate, including frame, cooling mechanism, fixed rod, electric push rod, rotating part, rotating plate, connecting plate, servo motor, upper press roller, lower press roller, rotating column, auxiliary roller, cleaning shell, reset spring, cleaning brush plate, control switch, collection plate, guide plate, rubber block, support frame and angle protection pad, wherein, the rotating part is connected to the rotating plate, the rotating plate is connected to the upper press roller, the rotating column is connected to the rotating plate, the rotating column is connected to the lower press roller, the rotating column is connected to the auxiliary roller, the rotating column is connected to the servo motor, the rotating column is connected to the electric push rod, the rotating column is connected to the fixed rod, the rotating column is connected to the cleaning shell, the rotating column is connected to the reset spring, the rotating column is connected to the cleaning brush plate, the rotating column is connected to the control switch, the rotating column is connected to the collection plate, the rotating column is connected to the guide plate, the rotating column is connected to the rubber block, the rotating column is connected to the support frame and the angle protection pad, wherein, the rotating part is driven to displace by the drive of two electric push rods, and then under the displacement limitation of rotating column, rotating plate is lifted or lowered with rotating column as the shaft, so that two rotating plates drive upper press roller to adjust the distance between lower press roller, to complete the demand of different specifications of aluminium plate flatness, avoid the situation that limit the flexibility of aluminium plate flatness work, improve the application range of device. DRAWINGS

[0024] Figure 1 It is a perspective view of flatting leveler for aluminium plate that the utility model proposes;

[0025] Figure 2 It is a front view of flatting leveler for aluminium plate that the utility model proposes;

[0026] Figure 3 It is a sectional view of frame of flatting leveler for aluminium plate that the utility model proposes;

[0027] Figure 4 It is the structure schematic diagram of upper press roller of flatting leveler for aluminium plate that the utility model proposes;

[0028] Figure 5 It is the schematic diagram of cooling mechanism of flatting leveler for aluminium plate that the utility model proposes.

[0029] Legend:

[0030] 1, frame; 2, cooling mechanism; 201, air blower; 202, conveying pipe; 203, filter box; 204, filter plate; 205, adsorption sponge; 206, connecting pipe; 207, porous nozzle; 208, rubber ring; 3, fixed rod; 4, electric push rod; 5, rotating part; 6, rotating plate; 7, connecting plate; 8, servo motor; 9, upper press roller; 10, lower press roller; 11, rotating column; 12, auxiliary roller; 13, cleaning shell; 14, reset spring; 15, cleaning brush plate; 16, control switch; 17, collection plate; 18, guide plate; 19, rubber block; 20, support frame; 21, angle protection pad. DETAILED DESCRIPTION

[0031] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts under the premise that no creative efforts are made, belong to the scope of protection of the present application.

[0032] With reference to Figure 1 , Figure 3 and Figure 4 , the present application provides an embodiment: a leveling machine for aluminum plate leveling, comprising a frame 1, the front top of the frame 1 is fixedly connected with a fixed rod 3, the fixed rod 3 is used to rotate and support the electric push rod 4, the left and right ends of the fixed rod 3 are rotatably connected with the electric push rod 4, the bottom end of the electric push rod 4 drives the rotation of the rotating plate 6 under the start of the electric push rod 4, the bottom end of the electric push rod 4 is rotatably connected with a rotating part 5, the bottom of the rotating part 5 drives the rotation of the rotating plate 6 under the rotation of the rotating part 5, the bottom of the rotating part 5 is rotatably connected with the rotating plate 6, the front bottom left and right ends of the frame 1 are fixedly connected with a connecting plate 7, the connecting plate 7 supports the rotation of the lower compression roller 10, the front side of the left rotating plate 6 and the right side of the left connecting plate 7 are fixedly connected with a servo motor 8, the two servo motors 8 respectively drive the rotation of the upper compression roller 9 and the lower compression roller 10, so as to achieve the purpose of leveling the aluminum plate, the output end of the top servo motor 8 is fixedly connected with the upper compression roller 9, the output end of the bottom servo motor 8 is fixedly connected with the lower compression roller 10, the rear sides of the two rotating plates 6 are fixedly connected with a rotating column 11, the rotating plate 6 is lifted or lowered with the rotating column 11 as the shaft under the displacement limitation of the rotating column 11, so as to achieve the purpose of adjusting the distance between the upper compression roller 9 and the lower compression roller 10;

[0033] The rear side of the rotating column 11 is rotatably connected to the front middle part of the frame 1, so as to achieve the effect of connecting the rotating plate 6, the inner wall middle part of the frame 1 and the inner bottom wall of the frame 1 are fixedly connected with a cleaning shell 13, so as to fix the cleaning brush plate 15, the left and right ends of the inner wall of the cleaning shell 13 are fixedly connected with a return spring 14, which improves the cleaning effect of the cleaning brush plate 15 and the leveled aluminum plate, one end of the return spring 14 is fixedly connected with the cleaning brush plate 15, which cleans the upper and lower sides of the filter plate, the top of the frame 1 is provided with a cooling mechanism 2, which is used to improve the cooling efficiency of the processed aluminum plate; the rear side of the frame 1 is fixedly connected with a guide plate 18, which achieves the guiding effect of the aluminum plate through the guide plate 18, the top wall of the guide plate 18 is fixedly connected with a rubber block 19, and the rubber block 19 improves the buffering effect; the inner bottom wall middle part of the frame 1 is fixedly connected with a collecting plate 17, so that the collecting plate 17 guides the cleaned dirt and dust, and the top wall of the collecting plate 17 is provided with an inclined surface;

[0034] With reference to Figure 1 ,Figure 2 And Figure 5 The cooling mechanism 2 comprises a blower 201, the bottom wall of the blower 201 is fixedly connected to the top right side of the frame 1, under the starting of the blower 201, the air flow output by the blower 201 is used to cool and smooth the aluminum plate, the left side of the blower 201 is communicated with a conveying pipe 202, under the connection of the conveying pipe 202, the air flow is conveyed into the inside of a filter box 203, the left end of the conveying pipe 202 is communicated with the filter box 203, the filter box 203 filters and dries the air flow, a filter plate 204 is fixedly connected to the middle of the inner wall of the filter box 203, so that the filter plate 204 filters the particles contained in the air flow, an adsorption sponge 205 is slidingly installed on the front side of the inner wall of the filter box 203, the adsorption sponge 205 adsorbs and dries the water vapor in the air flow, the front side of the filter box 203 is communicated with a connecting pipe 206, the bottom end of the connecting pipe 206 is communicated with a porous spray head 207, the porous spray head 207 is used to output and spray the air flow after filtering and drying, the outer wall of the porous spray head 207 is fixedly connected to the front side of the inner wall of the frame 1; the cooling mechanism 2 comprises a rubber ring 208, the inner wall of the rubber ring 208 is fixedly installed on the outer wall of the front end of the conveying pipe 202, the rubber ring 208 protects the connection of the conveying pipe 202, and the outer wall of the rubber ring 208 is fixedly connected to the rear side of the filter box 203.

[0035] Referring to Figure 1 , Figure 4 And Figure 5 The right side of the frame 1 is fixedly connected with a control switch 16, the control switch 16 is electrically connected with the electric push rod 4, the servo motor 8 and the blower 201 respectively, the control switch 16 is used to turn on and turn off the device through the electrically connected control switch 16; the inner wall bottom of the frame 1 is rotatably connected with an auxiliary roller 12, the auxiliary roller 12 is used to assist the conveying of the filter plate, and the two electric push rods 4 are symmetrically designed; the left and right sides of the frame 1 are fixedly connected with a support frame 20, the bottom of the support frame 20 is fixedly connected with a corner pad 21, the support frame 20 and the corner pad 21 are used to improve the stability of the device during work.

[0036] Working principle: when starting to use, through the start of two servo motors 8, the upper roller 9 and the lower roller 10 are rotated in opposite directions, thereby completing the leveling work of the aluminum plate, when different specifications of the aluminum plate need to be leveled, two electric push rods 4 are started to make the bottom end driving rotating part 5 and the rotating plate 6 complete displacement, and the rotating plate 6 is lifted or lowered with the rotating column 11 as the shaft under the limited displacement of the rotating column 11, so that the distance between the upper roller 9 and the lower roller 10 is adjusted to complete the leveling requirement of the aluminum plate of different specifications, avoiding the possibility of limiting the flexibility of the aluminum plate leveling work, improving the application range of the device, and the upper and lower surfaces of the aluminum plate are cleaned by the cleaning brush plate 15 when the aluminum plate passes between the two cleaning brush plates 15, so as to achieve the purpose of ensuring the subsequent processing effect.

[0037] And through the start of the air blower 201, the external air flow extracted by it is conveyed into the inside of the filter box 203 through the conveying pipe 202, the air flow is first filtered through the filter plate 204, and then dried through the adsorption sponge 205, so that the influence of water vapor contained in the air flow on the surface of the aluminum plate is avoided, and the situation that the subsequent processing quality is reduced is caused, and then the air flow after filtering and drying is output and sprayed through the porous spray head 207, the purpose of heat dissipation and cooling of the leveled aluminum plate is completed, and the subsequent processing process is improved.

[0038] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A leveller for the levelling of aluminium sheets, comprising a frame (1), characterised in that: The front side top of the frame (1) is fixedly connected with a fixed rod (3), the left and right ends of the fixed rod (3) are rotatably connected with electric push rods (4), the bottom ends of the electric push rods (4) are rotatably connected with rotating pieces (5), the bottom of the rotating piece (5) is rotatably connected with a rotating plate (6), the left and right ends of the front bottom of the frame (1) are fixedly connected with connecting plates (7), the front side of the left rotating plate (6) and the right side of the left connecting plate (7) are fixedly connected with servo motors (8), the output ends of the top servo motors (8) are fixedly connected with upper pressure rollers (9), the output ends of the bottom servo motors (8) are fixedly connected with lower pressure rollers (10), the rear sides of the two rotating plates (6) are fixedly connected with rotating columns (11), the rear side of the rotating column (11) is rotatably connected to the front side of the middle of the frame (1), the inner wall middle of the frame (1) and the inner bottom wall of the frame (1) are fixedly connected with cleaning shells (13), the inner wall one side left and right ends of the cleaning shell (13) are fixedly connected with return springs (14), one end of the return spring (14) is fixedly connected with a cleaning brush plate (15), the top of the frame (1) is provided with a cooling mechanism (2), and the cooling mechanism (2) is used to improve the cooling efficiency of the processed aluminum plate.

2. The leveling machine for an aluminum sheet according to claim 1, characterized in that: The cooling mechanism (2) comprises a blower (201), the bottom wall of the blower (201) is fixedly connected to the top right side of the frame (1), the left side of the blower (201) is communicated with a conveying pipe (202), the left end of the conveying pipe (202) is communicated with a filter box (203), the inner wall middle of the filter box (203) is fixedly connected with a filter plate (204), the inner wall front side of the filter box (203) is slidably installed with an adsorption sponge (205), the front side of the filter box (203) is communicated with a connecting pipe (206), the bottom end of the connecting pipe (206) is communicated with a porous spray head (207), and the outer wall of the porous spray head (207) is fixedly connected to the inner wall front side of the frame (1).

3. The leveling machine for an aluminum sheet according to claim 2, characterized in that: The cooling mechanism (2) comprises a rubber ring (208), the inner wall of the rubber ring (208) is fixedly installed on the outer wall front end of the conveying pipe (202), and the outer wall of the rubber ring (208) is fixedly connected to the rear side of the filter box (203).

4. The leveling machine for an aluminum sheet according to claim 2, characterized in that: The right side of the frame (1) is fixedly connected with a control switch (16), and the control switch (16) is electrically connected with the electric push rod (4), the servo motor (8) and the blower (201) respectively.

5. The leveling machine for an aluminum sheet according to claim 1, characterized in that: The inner wall bottom of the frame (1) is rotatably connected with an auxiliary roller (12), and the two electric push rods (4) adopt a symmetrical design.

6. The leveling machine for an aluminum sheet according to claim 1, wherein: The rear side of the frame (1) is fixedly connected with a guide plate (18), and the top wall of the guide plate (18) is fixedly connected with a rubber block (19).

7. The leveling machine for an aluminum sheet according to claim 1, wherein: The left and right sides of the frame (1) are fixedly connected with support frames (20), and the bottom of the support frame (20) is fixedly connected with a corner pad (21).

8. The flat bar shaper for use in the flatting of aluminum plates according to claim 1, characterized in that: The inner bottom wall middle of the frame (1) is fixedly connected with a collecting plate (17), and the top wall of the collecting plate (17) is provided with an inclined surface.