Grinding device for clutch shaft machining

Abstract

The utility model belongs to the technical field of grinding devices, and particularly relates to a grinding device for clutch shaft machining, which comprises a worktable, a left guide rail fixedly mounted on the left side of the top surface of the worktable, a right guide rail fixedly mounted on the right side of the top surface of the worktable, a left sliding seat movably embedded on the top surface of the left guide rail, and an outer diameter grinding motor fixedly mounted at the top end of the left sliding seat. Outer diameter grinding discs are fixedly installed at the two ends of an output shaft of the outer diameter grinding motor, a right sliding base is movably embedded in the top face of the right guide rail, an angle grinder is fixedly installed at the top end of the right sliding base through a horizontal base, and an output shaft of the angle grinder is fixedly connected with a notch grinding disc. The outer diameter grinding disc and the notch grinding disc are installed on the two sides of the workbench, the outer circle face and a spline notch of a clutch shaft can be ground by clamping the clutch shaft once, the grinding efficiency of the clutch shaft can be improved, and the grinding precision of the clutch shaft can also be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to grinding device technical field, concretely is a kind of grinding device for clutch shaft machining. BACKGROUND

[0002] Clutch shaft is widely used in the transmission component of machinery, automobile and other fields, its structure is mostly spline shaft, that is, a plurality of notches are formed on the outer surface of a round shaft to form spline groove, in order to improve transmission accuracy, the outer surface of clutch shaft needs to be ground, and the notch and groove bottom surface of spline groove also need to be ground. The current grinding device for clutch shaft machining can only simply grind the outer surface of clutch shaft, or simply grind the spline notch and groove bottom surface in clutch shaft, therefore, when grinding clutch shaft, the outer circle of clutch shaft can only be ground first and then the spline groove is ground, or the spline groove is ground first and then the outer circle is ground, so the clutch shaft needs to be repeatedly disassembled from two grinding devices, which leads to low processing efficiency and low processing accuracy when grinding the same clutch shaft, in addition, the same mechanical equipment cannot grind clutch shafts with large length difference. SUMMARY

[0003] (I) Technical problem solved

[0004] In view of the deficiencies of the prior art, the utility model provides a kind of grinding device for clutch shaft machining, solve the problems raised in the above background art.

[0005] (II) Technical scheme

[0006] The utility model discloses a kind of grinding device for clutch shaft machining to achieve the above purposes specifically using the following technical schemes:

[0007] A kind of grinding device for clutch shaft machining, including workbench, the left side of the top surface of workbench is fixedly installed with left guide rail, the right side of the top surface of workbench is fixedly installed with right guide rail, the top surface of left guide rail is movably embedded with left slide base, the top end of left slide base is fixedly installed with outer diameter grinding motor, the output shaft both ends of outer diameter grinding motor is fixedly installed with outer diameter grinding disc, the top surface of right guide rail is movably embedded with right slide base, the top end of right slide base is fixedly installed with angle grinder by horizontal seat, the output shaft of angle grinder is fixedly connected with notch grinding disc, the middle part of the top surface of workbench is slidably connected with large guide plate by dovetail guide rail, the rear end of large guide plate is fixedly installed with spindle box, the output shaft of the front end of spindle box is fixedly installed with centering fixture, the rear end of spindle box is fixedly installed with indexing motor, the centering fixture is connected by transmission mechanism in spindle box, the front end of large guide plate is provided with tailstock, the horizontal direction of the middle part of tailstock is movably inserted with elastic top rod, the axis of elastic top rod is coaxial with the axis of spindle box.

[0008] Further, one side of the workbench top surface is fixedly provided with a reciprocating motor, an output shaft of the reciprocating motor is fixedly connected with a gear, one side of the large guide plate is fixedly provided with a rack, and the gear engages the rack.

[0009] Further, one end of the left guide rail is fixedly provided with a left motor, an output shaft of the left motor is fixedly connected with a left screw rod, and the left screw rod is screwed with a nut fixed at the bottom end of the left sliding seat.

[0010] Further, a locking screw is screwed in the vertical direction in the middle of the tail seat, and the bottom end of the locking screw abuts against the outer diameter of the elastic top rod.

[0011] Further, the left sliding seat and the right sliding seat are fixedly connected with cooling liquid pipes at the edges, and the two cooling liquid pipes are directed to the edges of the outer diameter grinding disc and the notched grinding disc through the bent pipe openings.

[0012] Further, the two sides of the front end of the large guide plate are fixedly provided with second guide grooves, the tail seat is movably embedded in the second guide grooves through the lugs at the two sides of the tail seat, the top end of the second guide groove is screwed with a fastening screw, and the threaded end of the fastening screw abuts against the lugs at the two sides of the tail seat.

[0013] (Three) beneficial effects

[0014] Compared with the prior art, the grinding device for clutch shaft machining has the following beneficial effects:

[0015] The utility model discloses, the left side of workbench top surface installs outer diameter grinding disc through left guide rail and left sliding seat, the right side of workbench top surface installs angle grinder and notched grinding disc through right guide rail and right sliding seat, and the outer circle surface and spline notched of clutch shaft can be ground to single clamping, can promote the grinding efficiency of clutch shaft and can promote its grinding accuracy.

[0016] The utility model discloses, the two sides of the front end of the large guide plate are movably embedded with the tail seat through the second guide groove, and the threaded end of the fastening screw abuts against the lugs at the two sides of the tail seat, when the grinding length of the clutch shaft is greatly different, the position of the tail seat at the front end of the large guide plate can be adjusted through the second guide groove to adapt to the clutch shaft with greatly different grinding lengths. ACCURACY

[0017] Figure 1 It is the main body structure schematic drawing of the utility model;

[0018] Figure 2 It is the main body structure middle section structure schematic drawing of the utility model;

[0019] Figure 3 It is the front part sectional view structure schematic diagram of the utility model main body structure.

[0020] In the figure: 1, workbench; 2, left guide rail; 3, right guide rail; 4, left slide; 5, outer diameter grinding motor; 6, outer diameter grinding disc; 7, right slide; 8, angle grinder; 9, notched grinding disc; 10, big guide plate; 11, main shaft box; 12, centering fixture; 13, indexing motor; 14, tailstock; 15, elastic ejector rod; 16, reciprocating motor; 17, gear; 18, rack; 19, left motor; 20, left screw; 21, right motor; 22, right screw; 23, locking screw; 24, cooling liquid pipe; 25, second guide groove. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0022] EMBODIMENT

[0023] As shown in Figure 1 , 2 and 3, an embodiment of the utility model provides a grinding device for clutch shaft machining, which comprises a workbench 1, a left guide rail 2 is fixedly installed on the top surface of the workbench 1, a right guide rail 3 is fixedly installed on the right side of the top surface of the workbench 1, a left slide 4 is movably embedded on the top surface of the left guide rail 2, an outer diameter grinding motor 5 is fixedly installed at the top end of the left slide 4, outer diameter grinding discs 6 are fixedly installed at the both ends of the output shaft of the outer diameter grinding motor 5, a right slide 7 is movably embedded on the top surface of the right guide rail 3, an angle grinder 8 is fixedly installed at the top end of the right slide 7 through a horizontal seat, a notched grinding disc 9 is fixedly connected to the output shaft of the angle grinder 8, a big guide plate 10 is slidably connected to the middle part of the top surface of the workbench 1 through dovetail guide rails, a main shaft box 11 is fixedly installed at the rear end of the big guide plate 10, a centering fixture 12 is fixedly installed at the output shaft of the front end of the main shaft box 11, an indexing motor 13 is fixedly installed at the rear end of the main shaft box 11, the centering fixture 12 is connected to the indexing motor 13 through a transmission mechanism in the main shaft box 11, a tailstock 14 is arranged at the front end of the big guide plate 10, elastic ejector rods 15 are movably inserted in the horizontal direction in the middle part of the tailstock 14, and the shaft center of the elastic ejector rods 15 is coaxial with the shaft center of the main shaft box 11.

[0024] In this embodiment, the rear end of the clutch shaft to be ground is clamped and fixed by the centering clamp 12 when grinding the outer circle of the clutch shaft, at this time the centering hole at the front end of the clutch shaft is pushed against the elastic top rod 15 on the tailstock 14 in order to fix the clutch shaft, then the indexing motor 13 is started to rotate slowly, the outer diameter grinding motor 5 is started to drive the outer diameter grinding disc 6 to rotate at high speed, then the left slide 4 is slowly moved to approach the clutch shaft along the left guide rail 2, then the outer diameter grinding disc 6 rotating at high speed grinds the outer circle of the clutch shaft rotating slowly.

[0025] After the outer diameter of the clutch shaft is ground, the spline groove of the clutch shaft is made to be in the same plane with the notch grinding disc 9 by the indexing motor 13, at this time the right slide 7 is slowly moved to approach the clutch shaft along the left guide rail 2, then the notch grinding disc 9 can grind the first spline groove of the clutch shaft, after the first spline groove is ground, the right slide 7 is slowly moved to move away from the clutch shaft along the left guide rail 2, then the indexing motor 13 is started to rotate at a set angle, then the right slide 7 is slowly moved to approach the clutch shaft along the left guide rail 2 to grind the second spline groove, until all the spline grooves are ground; in this way, the outer circle surface and the spline notch of the clutch shaft can be ground in turn only by single clamping, which can improve the grinding efficiency and the grinding precision of the clutch shaft.

[0026] Further, a reciprocating motor 16 is fixedly installed on one side of the top surface of the workbench 1, a gear 17 is fixedly connected to the output shaft of the reciprocating motor 16, a rack 18 is fixedly installed on one side of the large guide plate 10, and the gear 17 engages the rack 18. Therefore, the reciprocating motor 16 drives the large guide plate 10 to move reciprocally through the gear 17 and the rack 18, at this time the clutch shaft clamped and fixed by the spindle box 11, the centering clamp 12, the tailstock 14 and the elastic top rod 15 moves reciprocally with the large guide plate 10, in the moving process, the outer diameter grinding disc 6 grinds the outer circle of the clutch shaft, and then the notch grinding disc 9 grinds the notch of the clutch shaft.

[0027] Further, a left motor 19 is fixedly installed at one end of the left guide rail 2, a left screw rod 20 is fixedly connected to the output shaft of the left motor 19, and the left screw rod 20 is screwed into the nut installed at the bottom end of the left slide 4; a right motor 21 is fixedly installed at one end of the right guide rail 3, a right screw rod 22 is fixedly connected to the output shaft of the right motor 21, and the right screw rod 22 is screwed into the nut installed at the bottom end of the right slide 7. As above, the left motor 19 drives the outer diameter grinding disc 6 to slowly approach or move away from the clutch shaft to be ground through the left screw rod 20, so as to control the grinding diameter of the clutch shaft, and the right motor 21 drives the notch grinding disc 9 to slowly approach or move away from the clutch shaft to be ground through the right screw rod 22, so as to grind the spline notch.

[0028] Further, the locking screw 23 is screwed in the vertical direction in the middle of the tailstock 14, and the bottom end of the locking screw 23 abuts against the outer diameter of the elastic top rod 15. Normally, the elastic top rod 15 elastically abuts against the centering hole at the front end of the clutch shaft by the spring built therein, when the clutch shaft after grinding is disassembled, the elastic top rod 15 is pulled back to be separated from the elastic abutment against the centering hole at the front end of the clutch shaft, at this time, the elastic top rod 15 is locked by the locking screw 23 to keep the retracted state, then the clutch shaft after grinding can be disassembled from the centering fixture 12, and the clutch shaft to be processed can be installed.

[0029] Further, the left slide base 4 and the right slide base 7 are fixedly connected with the cooling liquid pipes 24 at the side edges, and the two cooling liquid pipes 24 are directed to the side edges of the outer diameter grinding disc 6 and the notched grinding disc 9 through the bent pipe openings. Therefore, the side edges of the outer diameter grinding disc 6 and the notched grinding disc 9 can be sprayed with cooling liquid through the two cooling liquid pipes 24 to cool during grinding.

[0030] Further, the second guide grooves 25 are fixed at the two sides of the front end of the large guide plate 10, the tailstock 14 is movably embedded in the second guide grooves 25 through the ear plates at the two sides of the tailstock 14, and the top end of the second guide groove 25 is screwed with the fastening screw, and the threaded end of the fastening screw abuts against the ear plates at the two sides of the tailstock 14. When the clutch shafts with large length difference are ground, the position of the tailstock 14 at the front end of the large guide plate 10 can be adjusted through the second guide grooves 25 to adapt to the clutch shafts with large length difference.

[0031] Finally, it should be noted that the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A grinding device for clutch shaft machining, comprising a worktable (1), characterized in that: The left guide rail (2) is fixedly installed on the left side of the top surface of the workbench (1), the right guide rail (3) is fixedly installed on the right side of the top surface of the workbench (1), the top surface of the left guide rail (2) is movably embedded with the left sliding seat (4), the top end of the left sliding seat (4) is fixedly installed with the outer diameter grinding motor (5), the output shafts of the outer diameter grinding motor (5) are fixedly installed with the outer diameter grinding disc (6), the top surface of the right guide rail (3) is movably embedded with the right sliding seat (7), the top end of the right sliding seat (7) is fixedly installed with the angle grinder (8) through the horizontal seat, the output shaft of the angle grinder (8) is fixedly connected with the notched grinding disc (9), the middle part of the top surface of the workbench (1) is slidably connected with the large guide plate (10) through the dovetail guide rail, the rear end of the large guide plate (10) is fixedly installed with the main shaft box (11), the output shaft at the front end of the main shaft box (11) is fixedly installed with the centering clamp (12), the rear end of the main shaft box (11) is fixedly installed with the indexing motor (13), the indexing motor (13) is connected with the centering clamp (12) through the transmission mechanism in the main shaft box (11), the front end of the large guide plate (10) is provided with the tailstock (14), the horizontal direction of the middle part of the tailstock (14) movably penetrates the elastic jack (15), the shaft center of the elastic jack (15) is coaxial with the shaft center of the main shaft box (11).

2. A grinding device for clutch shaft machining according to claim 1, characterized in that: The one side of the top surface of the workbench (1) is fixedly installed with the reciprocating motor (16), the output shaft of the reciprocating motor (16) is fixedly connected with the gear (17), the one side of the large guide plate (10) is fixedly installed with the rack (18), and the gear (17) engages with the rack (18).

3. A grinding device for clutch shaft machining according to claim 1, characterized in that: The one end of the left guide rail (2) is fixedly installed with the left motor (19), the output shaft of the left motor (19) is fixedly connected with the left screw rod (20), and the left screw rod (20) is screwed with the nut fixedly installed at the bottom end of the left sliding seat (4); the one end of the right guide rail (3) is fixedly installed with the right motor (21), the output shaft of the right motor (21) is fixedly connected with the right screw rod (22), and the right screw rod (22) is screwed with the nut fixedly installed at the bottom end of the right sliding seat (7).

4. A clutch shaft machining grinding device according to claim 1, characterized in that: The vertical direction of the middle part of the tailstock (14) is screwedly connected with the locking screw (23), and the bottom end of the locking screw (23) abuts against the outer diameter of the elastic jack (15).

5. A clutch shaft machining grinding device according to claim 1, characterized in that: The edges of the left sliding seat (4) and the right sliding seat (7) are fixedly connected with the cooling liquid pipes (24), and the two cooling liquid pipes (24) are both directed to the edges of the outer diameter grinding disc (6) and the notched grinding disc (9) through the bent pipe openings.

6. A clutch shaft machining grinding device according to claim 1, characterized in that: The two sides of the front end of the large guide plate (10) are fixedly provided with the second guide groove (25), the tailstock (14) is movably embedded in the second guide groove (25) through the ear plates on the two sides of the tailstock (14), the top end of the second guide groove (25) is screwedly connected with the fastening screw, and the threaded end of the fastening screw abuts against the ear plates on the two sides of the tailstock (14).

Images