Side-mounted oil mist collecting device suitable for centerless grinding machine with truss manipulator

Abstract

The utility model mainly relates to the field of environment-friendly facilities special for automatic machining of centerless grinding machines, in particular to a side-mounted oil mist collecting device suitable for a centerless grinding machine with a truss manipulator, and the side-mounted oil mist collecting device is used for collecting oil mist generated during automatic grinding machining of the centerless grinding machine. The equipment comprises an oil mist collector, a mounting support seat, an oil mist collecting pipeline and an oil mist collecting cover, the oil mist collector is a mechanical oil mist filter, and the treatment air volume is 1500-2000 m / h; the mounting supporting seat is formed by welding and processing a Q235 steel plate and then spraying paint, and the mounting position is the side surface of the machine tool; the oil mist collecting pipeline is a hard PVC (polyvinyl chloride) pipeline, a pipeline joint is adhered by special PVC glue, and the pipeline is fixed by a mounting plate and a hoop; the oil mist collecting cover adopts an SUS304 metal plate as a main body, and a flexible transition surface of the manipulator adopts a nylon brush; the oil mist collecting and purifying device can collect and purify oil mist generated during automatic grinding of the centerless grinding machine with the truss manipulator.

Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the field of special environmental protection facilities for automatic processing of centerless grinding machine, and particularly relates to a side-mounted oil mist collecting device suitable for centerless grinding machine with truss manipulator, which is used for collecting oil mist generated during automatic grinding processing of the centerless grinding machine. BACKGROUND

[0002] The truss manipulator is widely applied in the field of automatic processing of centerless grinding machine. In order to provide a good processing environment and meet the practical needs of environmental protection, it is necessary to install the oil mist collecting device on the side under the condition of limited installation height.

[0003] Therefore, the utility model makes great improvement and provides a side-mounted oil mist collecting device suitable for centerless grinding machine with truss manipulator. SUMMARY

[0004] The utility model discloses a kind of side-mounted oil mist collecting devices suitable for centerless grinding machine with truss manipulator, which is conducive to the oil mist collection of centerless grinding machine with truss manipulator;Under the premise of meeting automatic production, when there is certain demand to production environment and installation height is limited, the installation mode of traditional oil mist collecting device has certain limitation problem.

[0005] To solve the above technical problems, the utility model realizes by the following technical scheme:

[0006] A kind of side-mounted oil mist collecting device suitable for centerless grinding machine with truss manipulator, including oil mist collector, installation support seat, oil mist collecting pipeline and oil mist collecting cover, installation support seat is installed in the side of centerless grinding machine bed body, support column is installed on installation support seat upper surface, oil mist collector is fixedly installed on oil mist collector bottom plate by bottom plate fixed clamp and support column;Oil mist collector bottom is connected with oil mist collecting cover by oil mist collecting pipeline;The oil mist collector is mechanical oil mist filter, adopts centrifugal impact working principle, and the processing air volume is 1500-2000m³ / h;The oil mist collecting cover includes grinding wheel centralized cover and guide wheel centralized cover, and the oil mist collecting cover is installed above the grinding wheel and guide wheel of centerless grinding machine by collecting cover installation base, and the collecting cover installation base is connected with vertical adjusting base, and the vertical adjusting base is connected with horizontal light shaft by linear bearing;Horizontal light shaft is used for adjusting the oil mist collecting cover in horizontal direction, and vertical adjusting base is used for adjusting the oil mist collecting cover in vertical direction;Nylon brush A, nylon brush B, nylon brush C and nylon brush D are respectively arranged on the upper edge and side edge of grinding wheel centralized cover and guide wheel centralized cover.

[0007] Further, the oil mist collecting pipeline is fixed by pipeline fixing plate A, pipeline fixing plate B, pipeline fixing plate C and the supporting column; the mounting support seat, the bottom plate fixing clamp, the oil mist collector bottom plate, the pipeline fixing plate A, the pipeline fixing plate B, the supporting column and the pipeline fixing plate C are all welded by Q235 steel plate and then are treated by spraying RAL9010 light white paint.

[0008] Further, the oil mist collecting pipeline comprises pipeline elbows, pipeline straight-throughs, vertical pipelines and transition pipelines, all of which are made of hard PVC material, and the pipeline interfaces are bonded by PVC special glue, and the fixing modes are all fixed by mounting plates and clamps.

[0009] Further, the oil mist collecting cover is mainly made of SUS304 sheet metal, the appearance surface is treated by straight wire drawing, the flexible transition surface of the truss mechanical hand is nylon brush, and the nylon brush supporting framework is made of SUS304 material.

[0010] Further, the working lamp is arranged in the grinding wheel centralized protective cover.

[0011] The utility model has the following characteristics:

[0012] 1. The mounting position of the mounting support seat is located on the side of the machine tool, does not occupy the space directly above the machine tool, and reduces the height limit of the mounting position of the machine tool.

[0013] 2. The oil mist collecting pipeline is made of hard PVC material, the pipeline interfaces are bonded by PVC special glue, the fixing modes are all fixed by mounting plates and clamps, the hard pipeline is long in service life, low in maintenance cost, good in stability and easy to clean.

[0014] 3. The oil mist collecting cover is arranged, the flexible transition surface of the truss mechanical hand is nylon brush, the nylon brush supporting framework is made of SUS304 material, the truss mechanical hand of the centerless grinding machine can slide between the nylon brushes of the side-mounted oil mist collecting device, normal operation is realized, the existence of the flexible transition surface realizes that the centerless grinding machine with the truss mechanical hand collects the oil mist and waste gas generated in the space with limited height.

[0015] 4. The mounting position of the grinding wheel side of the oil mist collecting cover is located above the grinding wheel protective cover of the centerless grinding machine, and the position is fixed above the grinding wheel; the mounting position of the guide wheel side of the oil mist collecting cover is located above the guide wheel protective cover of the centerless grinding machine, and the position can change correspondingly with the change of the Y-axis position of the machine tool and the size of the grinding wheel guide wheel. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 It is a structural schematic view of the mounting support seat.

[0018] Figure 3 This is a schematic diagram of the oil mist collection pipe of this utility model;

[0019] Figure 4 This is a schematic diagram of the oil mist collection hood structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the internal structure of the oil mist collection hood of this utility model;

[0021] The markings in the diagram are: 1-Oil mist collector, 2-Mounting support, 3-Oil mist collection pipe, 4-Oil mist collection hood, 5-Work light, 6-Base plate fixing clamp, 7-Oil mist collector base plate, 8-Pipe fixing plate A, 9-Pipe fixing plate B, 10-Support column, 11-Pipe fixing plate C, 12-Pipe elbow, 13-Pipe straight section, 14-Vertical pipe, 15-Transition pipe, 16-Collection hood mounting base, 17-Vertical adjustment base, 18-Horizontal optical axis, 19-Linear bearing, 20-Grinding wheel centralized guard, 21-Nylon brush A, 22-Nylon brush B, 23-Nylon brush C, 24-Nylon brush D, 25-Guide wheel centralized guard. Detailed Implementation

[0022] The following detailed description, in conjunction with the accompanying drawings and preferred embodiments, describes the specific implementation methods, structures, features, and effects of this utility model.

[0023] See Figures 1-5 A side-mounted oil mist collection device is applicable to centerless grinders with gantry robots. It is used to collect oil mist and exhaust gas generated during the machining process of centerless grinders with gantry robots. The device includes an oil mist collector 1, a mounting support 2, an oil mist collection pipe 3, and an oil mist collection hood 4. The mounting support 2 is installed on the side of the centerless grinder bed, and a support column 10 is installed on the mounting support 2. The oil mist collector 1 is fixedly installed on the oil mist collector base plate 7 to the support column 10 via a base plate fixing clamp 6. The bottom of the oil mist collector 1 is connected to the oil mist collection hood 4 via the oil mist collection pipe 3.

[0024] The oil mist collector 1 is a mechanical oil mist filter that uses the centrifugal impact working principle and can handle an air volume of 1500-2000 m³ / h. It ensures that the oil mist generated during centerless grinding can be collected as much as possible and centrally processed by the oil mist collector.

[0025] The oil mist collecting cover 4 comprises a grinding wheel centralized cover 20 and a guide wheel centralized cover 25, and the oil mist collecting cover 4 is installed above the grinding wheel and the guide wheel of the centerless grinding machine through a collecting cover mounting base 16, the collecting cover mounting base 16 is connected with a vertical adjusting base 17, the vertical adjusting base 17 is connected with a horizontal light axis 18 through a linear bearing 19; the horizontal light axis 18 is used for adjusting the oil mist collecting cover 4 in the horizontal direction, and the vertical adjusting base 17 is used for adjusting the oil mist collecting cover 4 in the vertical direction; the upper edge and the side edge of the grinding wheel centralized cover 20 and the guide wheel centralized cover 25 are respectively provided with nylon brushes A21, B22, C23 and D24.

[0026] The oil mist collecting pipeline 3 is fixed through pipeline fixing plates A8, B9 and C11 and support columns 10; the mounting support base 2, the bottom plate fixing clamp 6, the oil mist collector bottom plate 7, the pipeline fixing plates A8, B9, the support columns 10 and the pipeline fixing plate C11 are all welded by Q235 steel plates and then are treated by spraying RAL9010 light white paint.

[0027] The oil mist collecting pipeline 3 comprises pipeline elbows 12, pipeline straight-throughs 13, vertical pipelines 14 and transition pipelines 15, all the pipelines are made of hard PVC material, the pipeline interfaces are bonded by PVC special glue, and the fixing modes all adopt the fixing of mounting plates and clamps. The use of hard pipelines has long service life, low maintenance cost, good stability and easy cleaning.

[0028] The oil mist collecting cover 4 adopts SUS304 sheet metal as the main body, the appearance surface is treated by straight wire drawing, the flexible transition surface of the truss mechanical hand adopts nylon brushes, and the nylon brush support skeleton is made of SUS304 material. The support structures are all made of stainless steel, so that the oil mist collecting cover is corrosion-resistant, not easy to be damaged and easy to be cleaned; meanwhile, the nylon brushes are made of industrial-grade brush material, are installed on the outside of the cover and are convenient to disassemble and maintain and replace.

[0029] The grinding wheel centralized cover 20 is provided with a work lamp 5, which is convenient for observation.

[0030] The installation and use steps are as follows: step one, installing the side-mounted oil mist collecting device at the corresponding position of the centerless grinding machine through the mounting support base, the pipeline fixing plates A, B and C and the collecting cover mounting base;

[0031] Step two, adjusting the side-mounted oil mist collecting device to the best position through the bottom plate fixing clamp, the vertical adjusting base, the horizontal light axis and the nylon brushes;

[0032] Step three, starting the centerless grinding machine, and the centerless grinding machine starts to run.

[0033] Step four, in the process of the truss manipulator clamping material, the truss manipulator slides between the nylon brushes of the side-mounted oil mist collecting device, and the truss manipulator normally operates.

[0034] Step five, the oil mist and waste gas generated in the process of the centerless grinding machine are blocked by the nylon brushes of the side-mounted oil mist collecting device, and the oil mist and waste gas are collected into the oil mist collector through the PVC pipeline by the suction force of the oil mist collector; the oil mist collecting is completed.

[0035] Those skilled in the art can understand that the installation support seat, the oil mist collecting pipeline and the oil mist collecting cover mentioned in the utility model are parts for executing one or more of the structures, operations, methods, measures and schemes described in the utility model application. The parts can be specially designed and manufactured for the required purpose, or known parts or other devices in the mechanical industry can be used. Other unexplained parts involved in the utility model are the same as or realized by using the prior art.

[0036] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form, and any modification, equivalent change and modification of the above embodiment without departing from the technical scheme of the utility model, according to the technical essence of the utility model, still belong to the range of the technical scheme of the utility model.

Claims

1. A side-mounted oil mist collecting device suitable for a gantry robot centerless grinding machine, characterized by: The oil mist collector (1), the mounting support seat (2), the oil mist collecting pipeline (3) and the oil mist collecting cover (4) are included, the mounting support seat (2) is mounted on the side of the centerless grinding machine bed, the support column (10) is mounted on the mounting support seat (2), the oil mist collector (1) is fixedly installed on the oil mist collector bottom plate (7) through the bottom plate fixing clamp (6) and the support column (10); the bottom of the oil mist collector (1) is connected with the oil mist collecting cover (4) through the oil mist collecting pipeline (3); The oil mist collector (1) is a mechanical oil mist filter, adopts a centrifugal impact working principle, and processes a wind volume of 1500-2000 m³ / h. The oil mist collecting cover (4) comprises a grinding wheel centralized cover (20) and a guide wheel centralized cover (25), the oil mist collecting cover (4) is installed above the grinding wheel and the guide wheel of the centerless grinding machine through the collecting cover mounting base (16), the collecting cover mounting base (16) is connected with the vertical adjusting base (17), the vertical adjusting base (17) is connected with the horizontal light shaft (18) through the linear bearing (19); the horizontal light shaft (18) is used for adjusting the oil mist collecting cover (4) in the horizontal direction, the vertical adjusting base (17) is used for adjusting the oil mist collecting cover (4) in the vertical direction; the upper edge and the side edge of the grinding wheel centralized cover (20) and the guide wheel centralized cover (25) are respectively provided with nylon brushes A (21), B (22), C (23) and D (24).

2. A side-mounted oil mist collecting device for a centerless grinding machine with a gantry robot according to claim 1, characterized in that: The oil mist collecting pipeline (3) is fixed with the support column (10) through the pipeline fixing plate A (8), the pipeline fixing plate B (9) and the pipeline fixing plate C (11); the mounting support seat (2), the bottom plate fixing clamp (6), the oil mist collector bottom plate (7), the pipeline fixing plate A (8), the pipeline fixing plate B (9), the pipeline fixing plate C (11) and the support column (10) are all welded by Q235 steel plates and then are treated by spraying RAL9010 light white paint.

3. A side mounted oil mist collector for a gantry robot centerless grinding machine as claimed in claim 1, wherein: The oil mist collecting pipeline (3) comprises pipeline elbows (12), pipeline straight-throughs (13), vertical pipelines (14) and transition pipelines (15), the pipelines are all made of hard PVC material, the pipeline interfaces are bonded by PVC special glue, and the fixing modes are all fixed by mounting plates and clamps.

4. A side mounted oil mist collector for a gantry robot centerless grinding machine as claimed in claim 1, wherein: The oil mist collecting cover (4) is mainly made of SUS304 sheet metal, the appearance surface is treated by straight wire drawing, the flexible transition surface of the truss manipulator is nylon brush, and the nylon brush support framework is made of SUS304 material.

5. A side mounted oil mist collector for a gantry robot centerless grinding machine as claimed in claim 1, wherein: The working lamp (5) is arranged in the grinding wheel centralized cover (20).

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