Autoclaved aerated concrete block demolding assembly
By combining a U-shaped fixing frame and mechanical structure with high-pressure airflow and impact force, the problem of residual concrete on the inner wall of the mold during the demolding process of autoclaved aerated concrete blocks is solved, thus achieving efficient demolding and high-quality block production.
Patent Information
- Application Number
- CN202422665471.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In existing technologies, residual concrete on the inner wall of the mold in autoclaved aerated concrete (AAC) block demolding components causes unevenness, affecting demolding efficiency and block production quality.
By employing a U-shaped fixed frame and various mechanical structures, such as guide plates, rotating wheels, impact blocks, and nozzles, combined with high-pressure airflow and impact force, the inner wall of the mold is cleaned and the autoclaved aerated concrete blocks are demolded efficiently.
Effectively clean residual concrete from the inner wall of the mold, ensuring a smooth inner wall, improving demolding efficiency and block production quality, and ensuring a flat block surface.
Smart Images

Figure CN223558693U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to concrete block demoulding technical field especially, relates to a kind of autoclaved aerated concrete block demolding assembly. BACKGROUND
[0002] Autoclaved aerated concrete block is with fly ash, lime, cement, gypsum, slag etc as main raw material, join appropriate gasification agent, adjusting agent, bubble stabilizer, by batching mixing, pouring etc. Process and be made into concrete product, autoclaved aerated concrete block needs to use demolding assembly when being demoulded in mould, guarantee the integrity of autoclaved aerated concrete block, demolding assembly in prior art when autoclaved aerated concrete block is demoulded, there can be residual concrete in the inner wall of mould, concrete is accumulated for a long time, leading to the inner wall of mould uneven, influence autoclaved aerated concrete block demoulding efficiency next time, and make autoclaved aerated concrete block surface uneven when pouring next time again, influence autoclaved aerated concrete block production quality. SUMMARY
[0003] The embodiment of the present disclosure relates to an autoclaved aerated concrete block demolding assembly to solve the problem that the demolding assembly in the prior art may have residual concrete on the inner wall of the mold when demolding the autoclaved aerated concrete block, which leads to uneven inner wall of the mold, affects the efficiency of demolding the autoclaved aerated concrete block next time, and causes the surface of the autoclaved aerated concrete block produced during pouring next time to be uneven, affecting the production quality of the autoclaved aerated concrete block.
[0004] The first aspect of the present disclosure provides an autoclaved aerated concrete block demolding assembly, specifically comprising: a fixed frame, the fixed frame is a U-shaped structure, and the top of both ends of the fixed frame is provided with a positioning frame, and the inner side of the fixed frame is movably provided with a cart; the top of the positioning frame is provided with two driving cylinders, and the top of the positioning frame is provided with a guide groove one, and the two sides of the positioning frame are provided with a guide groove two; the inner side of the top of the fixed frame is provided with two driving cylinders, and the output end of the driving cylinder is provided with a positioning carrier plate; the front side and the rear side of the positioning carrier plate are provided with a horizontal rod, wherein the horizontal rod is a cylindrical structure; the inner side of the fixed frame is slidably provided with a movable plate; the top of the movable plate is provided with a collection cover; the rear side of the collection cover is provided with an air pump.
[0005] Further, the inside of the guide groove one is slidably provided with the top of a guide plate; the top of the guide plate is connected with the output end of the driving cylinder at the top of the fixed frame, and the inner side of the guide plate is provided with a driving cylinder, and the output end of the driving cylinder is slidably provided with a positioning plate, and the bottom end of the output end of the driving cylinder is provided with a traction member.
[0006] Further, the inside of the guide groove two is slidably installed with a guide sliding plate; the bottom of the guide sliding plate is installed with a servo motor, a gear is installed on the output end of the servo motor, and a positioning rod is slidably installed on the side surface of the guide sliding plate; the inner end of the positioning rod is connected with the outer side of the positioning plate.
[0007] Further, the inside of the guide groove two is slidably installed with a guide sliding plate; the bottom of the guide sliding plate is installed with a servo motor, a gear is installed on the output end of the servo motor, and a positioning rod is slidably installed on the side surface of the guide sliding plate; the inner end of the positioning rod is connected with the outer side of the positioning plate.
[0008] Further, the outside of the horizontal rod is rotatably installed with a turnover plate; the bottom of the turnover plate is installed with an impact block; the impact block is movably installed on the outside of the mold; the top of the turnover plate is installed with a push plate.
[0009] Further, the top of the positioning plate is installed with a driving motor, a rotating rod is installed on the output end of the driving motor; the rotating rod is in cylindrical structure, and the outside of the rotating rod is installed with a rotating plate; the rotating plate is rotatably installed on the outside of the push plate.
[0010] Further, the inside of the guide groove two is slidably installed with a guide sliding plate; the bottom of the guide sliding plate is installed with a servo motor, a gear is installed on the output end of the servo motor, and a positioning rod is slidably installed on the side surface of the guide sliding plate; the inner end of the positioning rod is connected with the outer side of the positioning plate.
[0011] The utility model provides a kind of autoclaved aerated concrete block demoulding assembly, with following beneficial effects:
[0012] The utility model in use, by using the high-pressure airflow that the nozzle on the top of vertical plate sprays is cleaned to the concrete remaining on the inner wall of mold, when autoclaved aerated concrete block is demoulded, autoclaved aerated concrete block falls on trolley and moves outward, then collecting cover moves to the below of mold, the position of adjusting rod is adjusted, then guide sliding block drives the nozzle on the top of vertical plate to move below the inside of mold, the flat high-pressure airflow that nozzle sprays is cleaned to the inner wall of mold, cleaning effect is obvious, prevent the case that there is concrete residue, guarantee the inner wall of mold smooth, facilitate the demoulding of autoclaved aerated concrete block next time.
[0013] Furthermore, the efficiency of the autoclaved aerated concrete block demolding is improved by using the multiple impact blocks to slightly and frequently impact the outside of the mold, when the autoclaved aerated concrete block is demolded, the rotating rod drives the multiple rotating plates to rotate under the action of the driving motor, the rotating plates push the push plates to drive the impact blocks at the bottom of the turnover plates to exert impact force on the outside of the mold, the multiple impact blocks stagger and frequently impact the mold, and thus the efficiency of the autoclaved aerated concrete block demolding from the mold is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings of the embodiments will be briefly introduced below.
[0015] The drawings described in the following merely relate to some embodiments of the present application, and are not a limitation of the present application.
[0016] In the drawings:
[0017] Figure 1 A schematic view showing the overall structure of the present application is shown;
[0018] Figure 2 A schematic view showing the three-dimensional structure of the positioning frame of the present application is shown;
[0019] Figure 3 A schematic view showing the three-dimensional structure of the rotating wheel of the present application is shown;
[0020] Figure 4 A schematic view showing the three-dimensional structure of the positioning carrier plate of the present application is shown;
[0021] Figure 5 A schematic view showing the three-dimensional structure of the guide sliding block of the present application is shown;
[0022] Figure 6 A schematic view showing the cross-sectional structure of the collecting cover of the present application is shown;
[0023] List of reference signs
[0024] 1, fixed frame; 101, positioning frame; 102, guide groove one; 103, guide groove two; 104, guide plate; 105, positioning plate; 106, traction member; 107, guide sliding plate; 108, positioning rod; 109, rotating wheel; 1010, sliding rod; 1011, clamping plate;
[0025] 2, positioning carrier plate; 201, horizontal rod; 202, turnover plate; 203, impact block; 204, push plate; 205, rotating rod; 206, rotating plate;
[0026] 3, movable plate; 301, collecting cover; 302, guide rod; 303, adjusting rod; 304, guide sliding block; 305, vertical plate; 306, guide pipe; 307, shunt pipe;
[0027] 4. The cart;
[0028] 5. The mold. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme of the embodiments of the utility model will be described clearly and completely below in combination with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0030] Please refer to Figures 1 to 6 :
[0031] Embodiment one
[0032] The utility model proposes a kind of autoclaved aerated concrete block demoulding assembly, comprising: fixed frame 1, fixed frame 1 is U-shaped structure, and the top of both ends of fixed frame 1 is equipped with positioning frame 101, the inside of fixed frame 1 is movably installed with cart 4;The top of positioning frame 101 is equipped with two drive cylinders, and the top of positioning frame 101 is equipped with guide groove one 102, and the both sides of positioning frame 101 are equipped with guide groove two 103;Collecting cover 301 rear side is equipped with air pump;The inside of guide groove one 102 is slidably installed with the top of guide plate 104;The top side of guide plate 104 is connected with the output end of the drive cylinder of fixed frame 1 top, and the inside of guide plate 104 is equipped with drive cylinder, the output end of drive cylinder is slidably installed with positioning plate 105, and the bottom end of drive cylinder output end is equipped with traction 106;The inside of guide groove two 103 is slidably installed with guide sliding plate 107;The bottom of guide sliding plate 107 is equipped with servo motor, the output end of servo motor is equipped with gear, and the side of guide sliding plate 107 is slidably installed with positioning rod 108;The inside of positioning rod 108 is connected with the outside of positioning plate 105;The inside of guide groove two 103 is also slidably installed with rotating wheel 109;The outside of rotating wheel 109 is equipped with gear, and the gear of the outside of rotating wheel 109 is engaged with the gear of the bottom servo motor output end of guide sliding plate 107;Rotating wheel 109 middle position is slidably installed with slide rod 1010;The outside of slide rod 1010 is equipped with lug, and the inside of slide rod 1010 is rotatably installed on the outside of traction 106, and the inside of slide rod 1010 is equipped with clamping plate 1011;Two clamping plates 1011 are equipped with mold 5.
[0033] In the embodiment of the present disclosure, when the autoclaved aerated concrete block is demolded, the two driving cylinders at the top of the positioning frame 101 drive the guide plate 104 to move along the guide groove one 102, the traction member 106 on the output end of the driving cylinder inside the guide plate 104 drives the sliding rod 1010 to move, and the output end of the driving cylinder inside the guide plate 104 drives the positioning rod 108 on the side of the positioning plate 105 to slide along the side of the guide sliding plate 107. The inner end of the sliding rod 1010 drives the clamping plate 1011 to clamp and fix the mold 5, and the output end of the driving cylinder inside the guide plate 104 moves in and out, the traction member 106 on the output end of the driving cylinder drives the rotating wheel 109 outside the sliding rod 1010 to move upward along the guide groove two 103, so that the gear on the outer end of the rotating wheel 109 meshes with the gear on the output end of the servo motor at the bottom of the guide sliding plate 107 and drives the guide sliding plate 107 to move to the top of the guide groove two 103. The gear on the output end of the servo motor drives the rotating wheel 109 to rotate, the rotating wheel 109 drives the sliding rod 1010 to rotate, and the inner end of the sliding rod 1010 drives the mold 5 to rotate, so that the autoclaved aerated concrete block inside the mold 5 faces downward, and the demolded autoclaved aerated concrete block falls on the cart 4 inside the fixed frame 1.
[0034] In the embodiment two, on the basis of the embodiment one, the inner side of the fixed frame 1 is provided with two driving cylinders at the top, and the output end of the driving cylinder is provided with a positioning carrier plate 2; the front side and the rear side of the positioning carrier plate 2 are provided with a horizontal rod 201, wherein the horizontal rod 201 is in a cylindrical structure; the outer side of the horizontal rod 201 is rotatably provided with a turnover plate 202; the bottom of the turnover plate 202 is provided with an impact block 203; the impact block 203 is movably installed on the outer side of the mold 5; the top of the turnover plate 202 is provided with a push plate 204; the top of the positioning carrier plate 2 is provided with a driving motor, and the output end of the driving motor is provided with a rotating rod 205; the rotating rod 205 is in a cylindrical structure, and the outer side of the rotating rod 205 is provided with a rotating plate 206; the rotating plate 206 is rotatably installed on the outer side of the push plate 204. When the autoclaved aerated concrete block is demolded, the two driving cylinders at the top of the positioning frame 101 drive the positioning carrier plate 2 to move downward, and the positioning carrier plate 2 is above the mold 5. The driving motor at the top of the positioning carrier plate 2 drives the rotating rod 205 to rotate, and after the rotating plate 206 on the outer side of the rotating rod 205 rotates, the distal end of the rotating plate 206 pushes the push plate 204 to drive the turnover plate 202 to rotate on the outer side of the horizontal rod 201. After the push plate 204 loses pressure, the impact block 203 impacts the outer side of the mold 5 under the action of gravity. The multiple impact blocks 203 impact and vibrate at a high frequency, thereby improving the demolding efficiency of the autoclaved aerated concrete block.
[0035] The embodiment three is based on the embodiment one, the inner side of the fixed frame 1 is slidably installed with the movable plate 3; the top of the movable plate 3 is installed with the collecting cover 301; the inner side of the collecting cover 301 is installed with the guide rod 302; the guide rod 302 is of a cylindrical structure, and the outer side of the guide rod 302 is slidably installed with the adjusting rod 303; the outer side of the adjusting rod 303 is slidably installed with the guide sliding block 304; the top of the guide sliding block 304 is installed with the vertical plate 305, wherein the top of the vertical plate 305 is installed with the nozzle; the output end of the air pump at the back of the collecting cover 301 is installed with the flow guide pipe 306; the two nozzles at the top of the vertical plate 305 are installed with the shunt pipe 307, wherein the middle position of the shunt pipe 307 is connected with the side end of the flow guide pipe 306; when the autoclaved aerated concrete block is demoulded, the autoclaved aerated concrete block falls on the trolley 4 and moves outward after being demoulded, the movable plate 3 at the inner side of the fixed frame 1 drives the collecting cover 301 at the top thereof to be below the mould 5, the distance between the adjusting rods 303 on the two guide rods 302 is adjusted, the guide sliding block 304 moves along the adjusting rod 303 to be below the inner side of the mould 5, the air flow generated by the air pump at the back of the collecting cover 301 flows into the shunt pipe 307 through the flow guide pipe 306, and then enters the nozzles at the top of the vertical plate 305 to be sprayed, the high-pressure air flow is flat, the air flow can clean the inner side wall of the mould 5, the problem of concrete residue is reduced, and the smoothness of the inner side wall of the mould 5 is ensured.
[0036] The working principle of the embodiment is as follows: in use, the two driving cylinders at the top of the positioning frame 101 drive the guide plate 104 to move along the guide groove one 102, the traction member 106 on the output end of the driving cylinder in the inner side of the guide plate 104 drives the sliding rod 1010 to move, the inner end of the sliding rod 1010 drives the clamping plate 1011 to clamp and fix the mold 5, the output end of the driving cylinder in the inner side of the guide plate 104 is extended and retracted to move, so that the traction member 106 drives the rotating wheel 109 outside the sliding rod 1010 to move upwards along the guide groove two 103, the gear on the outer end of the rotating wheel 109 meshes with the gear on the output end of the servo motor at the bottom of the guide sliding plate 107, and the guide sliding plate 107 is pushed to move to the top of the guide groove two 103, the gear on the output end of the servo motor drives the rotating wheel 109 to drive the sliding rod 1010 to rotate, the inner end of the sliding rod 1010 drives the mold 5 to rotate so that the autoclaved aerated concrete block in the inner side of the mold 5 faces downwards, the two driving cylinders at the top of the inner side of the positioning frame 101 drive the positioning carrier plate 2 to move downwards, the driving motor at the top of the positioning carrier plate 2 drives the rotating plate 206 outside the rotating rod 205 to rotate, the distal end of the rotating plate 206 pushes the push plate 204 to drive the turnover plate 202 to rotate outside the horizontal rod 201, the push plate 204 loses pressure and hits the block 203 on the outer side of the mold 5 under the action of gravity after the autoclaved aerated concrete block is demolded and falls on the trolley 4, the moving movable plate 3 drives the collecting cover 301 at the top thereof to be below the mold 5, the distance between the adjusting rods 303 on the two guide rods 302 is adjusted, the guide sliding block 304 moves along the adjusting rod 303, and the airflow generated by the air pump at the back side of the collecting cover 301 enters the nozzle at the top of the vertical plate 305 through the flow guide pipe 306 and the shunt pipe 307 and is sprayed, so that the inner side wall of the mold 5 is cleaned by the high-pressure airflow.
[0037] In this paper, the following points need to be noted:
[0038] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0039] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.
[0040] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present disclosure, which should be covered in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. An autoclaved aerated concrete block demolding assembly, comprising: The utility model provides a kind of movable frame for injection molding, including fixed frame (1), positioning frame (101) and trolley (4), positioning frame (101) is installed on the top of the both ends of fixed frame (1), and trolley (4) is movably installed in the inside of fixed frame (1). The inside of the fixed frame (1) is slidably installed with movable plate (3), and the top of the movable plate (3) is installed with collection cover (301). The rear side of the collection cover (301) is installed with air pump, and the inside of the collection cover (301) is installed with guide rod (302). The outside of the guide rod (302) is slidably installed with adjusting rod (303), and the outside of the adjusting rod (303) is slidably installed with guide slider (304). The top of the guide slider (304) is installed with vertical plate (305), wherein the top of the vertical plate (305) is installed with nozzle.
2. The autoclaved aerated concrete block demolding assembly according to claim 1, characterized in that The inside of the guide slot one (102) is slidably installed with the top of guide plate (104). The top side of the guide plate (104) is connected with the output end of the drive cylinder on the top of the fixed frame (1), and the inside of the guide plate (104) is installed with drive cylinder. The output end of the drive cylinder is slidably installed with positioning plate (105), and the bottom end of the output end of the drive cylinder is installed with traction member (106).
3. An autoclaved aerated concrete block demolding assembly according to claim 2, characterized in that, The inside of the guide slot two (103) is slidably installed with guide slide plate (107). The bottom of the guide slide plate (107) is installed with servo motor, and the output end of the servo motor is installed with gear. The side surface of the guide slide plate (107) is slidably installed with positioning rod (108) penetrating through, and the inner end of the positioning rod (108) is connected with the outside of the positioning plate (105).
4. An autoclaved aerated concrete block demolding assembly according to claim 3, characterized in that, The inside of the guide slot two (103) is also slidably installed with rotating wheel (109). The outer end of the rotating wheel (109) is provided with gear, and the gear of the outer end of the rotating wheel (109) is engaged with the gear of the output end of the servo motor at the bottom of the guide slide plate (107). The middle position of the rotating wheel (109) is slidably installed with slide rod (1010). The outside of the slide rod (1010) is provided with protruding block, and the inner end of the slide rod (1010) is rotatably installed on the outside of the traction member (106). The inner end of the slide rod (1010) is installed with clamping plate (1011), and the mold (5) is installed between the two clamping plates (1011).
5. An autoclaved aerated concrete block demolding assembly according to claim 4, characterized in that The outside of the horizontal rod (201) is rotatably installed with turnover plate (202), and the bottom of the turnover plate (202) is installed with impact block (203). The impact block (203) is movably installed on the outside of the mold (5), and the top of the turnover plate (202) is installed with push plate (204).
6. An autoclaved aerated concrete block demolding assembly according to claim 5, characterized in that The top of the positioning carrier plate (2) is provided with a driving motor, and a rotating rod (205) is installed on the output end of the driving motor; the outer side of the rotating rod (205) is provided with a rotating plate (206); and the rotating plate (206) is rotatably installed on the outer side of the dial plate (204).
7. An autoclaved aerated concrete block demolding assembly according to claim 6, characterized in that The output end of the air pump on the rear side of the collecting cover (301) is provided with a flow guide pipe (306); and a flow distribution pipe (307) is installed between the nozzles on the top of the two vertical plates (305), wherein the middle position of the flow distribution pipe (307) is connected with the side end of the flow guide pipe (306).