Shield mortar continuous conveyor
By introducing components such as a U-shaped frame, a mixing tank, and a servo motor into the continuous shield mortar conveyor, the problem of uneven slurry mixing at the corner of the mixing tank was solved, achieving high-quality mixing and stable conveying.
Patent Information
- Application Number
- CN202423117470.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing technologies, the mortar in shield tunneling is not mixed evenly at the corners inside the mixing tank, resulting in a decrease in mixing quality.
The system employs components such as a U-shaped frame, mixing drum, servo motor, deflector plate, inclined plate, and inclined rod. The servo motor drives the rotation of the deflector plate and inclined rod, which, combined with the circular rotating ball and T-shaped plate, achieves uniform mixing inside the mixing drum. The conveying mechanism ensures stable delivery of the mortar.
This achieves uniform mixing inside the mixing tank, improves the mixing quality of the mortar, and ensures the stability and integrity of the mortar during transportation.
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Figure CN223558725U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mortar processing technical field especially relates to a shield mortar continuous conveyor. BACKGROUND
[0002] The shield mortar has certain viscosity, is easy in hopper, screw conveying device and pipeline to remain and solidify in, therefore needs to be equipped with the cleaning system, the cleaning system generally includes water tank, water pump, water pipe and shower head spare, when the conveyor stops working, starts the cleaning system, the water pump pressurizes the water in the water tank and transports to the shower head through the water pipe, the shower head sprays water to the hopper, screw and pipeline inside, washes the residual mortar clean, in order to improve the cleaning effect, still can add the cleaning agent in the water in proper amount or adopt high pressure water jet cleaning technology, under the drive of motor and speed reducer, the screw rotates in the sleeve, the helical blade of screw pushes the mortar at the bottom of hopper to the axial direction of screw and pushes forward, the mortar enters the pipeline system and continues to flow in the pipeline, due to the continuous rotation of screw, the mortar can realize continuous conveying, when the pressure is lower than the set minimum, control motor improves the speed or starts the standby pump to ensure the normal conveying of mortar
[0003] Through the retrieval, Chinese patent publication number: CN221800113U discloses a kind of shield mortar continuous conveying device, including rack, rack is fixedly installed with conveying cylinder, first rotating shaft is arranged in conveying cylinder, first rotating shaft is fixedly installed with auger piece, first rotating shaft is fixedly installed in the output end of first motor, first motor is fixedly installed on rack, the top of conveying cylinder is fixedly installed with feed tank, feed tank is fixedly installed with feed hopper in the inside, feed tank is equipped with feed inlet in the top, the bottom of feed hopper is fixedly connected with the feeding pipe extending to the inside of conveying cylinder, feed hopper is sequentially provided with scraping mechanism and crushing mechanism from top to bottom in the inside, feed tank is fixedly installed with water inlet pipe, the utility model relates to conveying device technical field, the continuous conveying device of this kind of shield mortar is convenient to clean and maintain, solves the problem that existing staff is more troublesome to flush and clean by introducing cleaning water pipe into feed hopper and the inside of conveying cylinder, although the above structure realizes the convenience of cleaning and maintenance, but effective stirring of slurry at the corner in the inside of stirring barrel is not considered, so that the material at the corner cannot be uniformly mixed, thus the stirring quality of mortar is reduced. UTILITY MODEL CONTENTS
[0004] In order to make up for the above shortcomings, the utility model provides a kind of shield mortar continuous conveyor, to improve the problem that effective stirring of slurry at the corner in the inside of stirring barrel is not considered in prior art, so that the material at the corner cannot be uniformly mixed, thus the stirring quality of mortar is reduced.
[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of shield mortar continuous conveyor, including U-shaped frame one, the left side bottom of left side U-shaped frame one is fixedly connected with U-shaped frame two, the right side top of U-shaped frame two is fixedly connected with stirring barrel, the bottom right side of U-shaped frame two is fixedly connected with L-shaped frame, the bottom right side of L-shaped frame is fixedly connected with servo motor two, the output of servo motor two is fixedly connected with deflection plate, the bottom near edge of deflection plate is fixedly connected with inclined plate, the inner side of inclined plate is fixedly connected with inclined rod, the inside left side of stirring barrel is fixedly connected with T-shaped plate, the top surface middle part of T-shaped plate is rotatably connected with circular rotating ball, the inner side of circular rotating ball is fixedly connected with inclined rod outer wall middle part, the outer wall bottom of inclined rod is fixedly connected with U-shaped stirring rod, the inner side of U-shaped frame one is provided with conveying mechanism, and the conveying mechanism is used to convey mortar after stirring.
[0006] As further description of the above technical solution:
[0007] The conveying mechanism includes a support rod, the outer wall of the support rod is fixedly connected with the inner side of the U-shaped frame one, the inward side of the support rod is fixedly connected with a baffle, the inward side of the baffle is rotatably connected with a rotating roller at both ends, the outer walls of the two rotating rollers are drivingly connected through the inner side of a conveying belt, the rear left end of the rear side of the baffle is fixedly connected with a servo motor one, the output end of the servo motor one is fixedly connected with a bevel gear two, the outer wall of the bevel gear two is meshingly connected with a bevel gear one, the inner side of the bevel gear one is rotatably connected with a rotating rod at the middle part, the rear side of the rotating rod is fixedly connected with a belt pulley, the outer walls of the two belt pulleys are drivingly connected through the inner side of a transmission wheel, the front side of the belt pulley is fixedly connected with the rear side of the corresponding rotating roller, and the inward side of the baffle is fixedly connected with a baffle strip.
[0008] As further description of the above technical solution:
[0009] The bottom of the stirring barrel is communicated with a discharge pipe, and the inner side bottom of the discharge pipe is threadedly connected with a threaded plug.
[0010] As further description of the above technical solution:
[0011] The inner side middle part of the U-shaped frame one is fixedly connected with a lighting lamp, and the front side middle part of the left side U-shaped frame one is fixedly connected with a storage battery.
[0012] As further description of the above technical solution:
[0013] The front and rear side top of the baffle is fixedly connected with a fluorescent sticker, and a plurality of fluorescent stickers are arranged at the same horizontal height.
[0014] As further description of the above technical solution:
[0015] The bottom of the U-shaped frame one is fixedly connected with an anti-skid pad, and the bottom of the stirring barrel is attached to the bottom of the inclined rod.
[0016] As a further description of the above technical solution:
[0017] The front and rear sides of the baffle are fixedly connected with protection blocks, and the protection blocks are symmetrically designed.
[0018] As a further description of the above technical solution:
[0019] The front side of the U-shaped frame one on the right is fixedly connected with a controller, and the controller is connected with the servo motor two, the storage battery, the illuminating lamp and the servo motor one.
[0020] The utility model has the advantages of the following:
[0021] 1、 in the utility model, the mortar raw materials are put into the inside of the stirring barrel, the servo motor two fixed on the L-shaped frame is started at the moment, thereby driving the deflection plate to rotate with the inclined plate and the inclined rod, the rotation angle of the inclined rod is limited by the rotation of the circular rotating ball in the inside of the T-shaped plate, the U-shaped stirring rod is ensured to rotate along the inside of the stirring barrel to effectively stir the mortar, therefore, the mortar at the corner of the stirring barrel can be effectively and uniformly mixed, the mixing quality of the mortar is improved, and the needs of the users are met.
[0022] 2、 in the utility model, the mortar on the conveying belt is conveyed by the rotation of the conveying belt through the outfall pipe, the servo motor one is started to drive the bevel gear two to rotate, the bevel gear one and the rotating rod are rotated, the right side pulley drives the rotating roller to rotate, the mortar on the conveying belt is conveyed and blocked by the baffle and the barrier, therefore, the mortar is prevented from falling during the conveying process, the mortar is ensured to be conveyed to the specified position in quality and quantity, and certain convenience is provided. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 A front side perspective view of a shield mortar continuous conveyor is provided in the utility model;
[0024] Figure 2 A partial structural view of a shield mortar continuous conveyor is provided in the utility model;
[0025] Figure 3 A structural view of a shield mortar continuous conveyor is provided in the utility model;
[0026] Figure 4 A structural display view of a shield mortar continuous conveyor is provided in the utility model;
[0027] Figure 5The utility model provides a kind of local structure split diagram of shield mortar continuous conveyor.
[0028] Legend:
[0029] 1, U-shaped frame one;2, conveying mechanism;201, support rod;202, baffle;203, conveying belt;204, baffle strip;205, servo motor one;206, transmission wheel;207, pulley;208, bevel gear one;209, rotating roller;210, rotating rod;211, bevel gear two;3, U-shaped frame two;4, L-shaped frame;5, servo motor two;6, stirring barrel;7, fluorescent paste;8, controller;9, non-slip pad;10, protection block;11, illuminating lamp;12, battery;13, deflection plate;14, inclined rod;15, discharge pipe;16, threaded plug;17, inclined plate;18, T-shaped plate;19, circular rotating ball;20, U-shaped stirring rod. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0031] Please refer to the drawings in the embodiments of the utility model Figure 1 - the drawings in the embodiments of the utility model Figure 3 The utility model provides an embodiment: a kind of shield mortar continuous conveyor, including U-shaped frame one 1, the left side bottom of left side U-shaped frame one 1 is fixedly connected with U-shaped frame two 3, the right side top of U-shaped frame two 3 is fixedly connected with stirring barrel 6, the bottom right side of U-shaped frame two 3 is fixedly connected with L-shaped frame 4, the bottom right side of L-shaped frame 4 is fixedly connected with servo motor two 5, the output of servo motor two 5 is fixedly connected with deflection plate 13, the bottom near edge of deflection plate 13 is fixedly connected with inclined plate 17, the inner side of inclined plate 17 is fixedly connected with inclined rod 14, the inside left side of stirring barrel 6 is fixedly connected with T-shaped plate 18, the top surface middle part of T-shaped plate 18 is rotatably connected with circular rotating ball 19, the inner side of circular rotating ball 19 is fixedly connected with the middle part of the outer wall of inclined rod 14, the outer wall bottom of inclined rod 14 is fixedly connected with U-shaped stirring rod 20, the inner side of U-shaped frame one 1 is provided with conveying mechanism 2, conveying mechanism 2 is used to convey mortar after stirring, the bottom of stirring barrel 6 is connected with discharge pipe 15, the inner side bottom of discharge pipe 15 is threadedly connected with threaded plug 16;
[0032] Specifically, by the right side of the top of the U-shaped frame two 3 through the precise engineering calculation and mixing barrel 6 is firmly fixed connection, to ensure the stability of the mixing barrel 6 in the working process, the bottom right side of the U-shaped frame two 3 and L-shaped frame 4 is closely linked by welding or bolt connection mode, this connection mode not only guarantees the strength of the structure, but also facilitates the later maintenance and replacement, the inside left side of the mixing barrel 6 and T-shaped plate 18 are fixedly connected by bolts and welding, the top surface of the middle of the T-shaped plate 18 is connected with the circular rotating ball 19 through the bearing, the inside of the circular rotating ball 19 is connected with the outer wall of the middle of the inclined rod 14 through the screw thread, the circular rotating ball 19 rotates freely, and the stability of the inclined rod 14 in the mixing process is ensured. The U-shaped stirring rod 20 reciprocates in the mixing barrel 6, effectively promoting the mixing and dispersion of the material.
[0033] Please refer to the accompanying drawings Figure 1 - the accompanying drawings Figure 3 The conveying mechanism 2 comprises a support rod 201, the outer wall of the support rod 201 is fixedly connected with the inner side of the U-shaped frame one 1, the inward side of the support rod 201 is fixedly connected with a baffle 202, the inward side of the baffle 202 is rotatably connected with two rotating rollers 209 at the left and right ends, the outer walls of the two rotating rollers 209 are drivingly connected through the inner side of a conveying belt 203, the rear left end of the front baffle 202 is fixedly connected with a servo motor one 205, the output end of the servo motor one 205 is fixedly connected with a bevel gear two 211, the outer wall of the bevel gear two 211 is meshingly connected with a bevel gear one 208, the inner side of the middle of the bevel gear one 208 is rotatably connected with a rotating rod 210, the rear side of the rotating rod 210 is fixedly connected with a belt pulley 207, the outer walls of the two belt pulleys 207 are drivingly connected through the inner side of a transmission wheel 206, the front side of the belt pulley 207 is fixedly connected with the rear side of the corresponding rotating roller 209, the inward side of the baffle 202 is fixedly connected with a stop strip 204, the front and rear sides of the top of the baffle 202 are fixedly connected with a plurality of fluorescent stickers 7, and the plurality of fluorescent stickers 7 are arranged at the same horizontal height.
[0034] Specifically, by ensuring that the support rod 201 can be stably fixed on the U-shaped frame one 1 during use, reliable support is provided, and the stability of the structure is enhanced. The inward side of the support rod 201 is fixedly connected with a baffle 202. The baffle 202 prevents the material from deviating during conveying and ensures that the material can smoothly pass along the predetermined path. The inward side of the baffle 202 is rotatably connected with two rotating rollers 209 at the left and right ends. The design of the rotating rollers 209 enables the material to be conveyed more smoothly, and ensures that the rotating rollers 209 can be stably powered during operation, thereby achieving smooth conveying of the material. Through this complex transmission mechanism, the entire conveying system can operate efficiently and stably, meeting the needs of various material conveying.
[0035] Please refer to the accompanying drawings Figure 1 - the accompanying drawingsFigure 3 The inner middle part of the U-shaped frame 1 is fixedly connected with a lighting lamp 11, the front middle part of the left U-shaped frame 1 is fixedly connected with a storage battery 12, the bottom of the U-shaped frame 1 is fixedly connected with an anti-skid pad 9, the bottom of the stirring barrel 6 is in close contact with the bottom of the inclined rod 14, the front and rear sides of the bottom of the baffle 202 are fixedly connected with protective blocks 10, the plurality of protective blocks 10 are symmetrically designed, the front middle part of the right U-shaped frame 1 is fixedly connected with a controller 8, and the controller 8 is connected with the servo motor two 5, the storage battery 12, the lighting lamp 11 and the servo motor one 205 respectively;
[0036] Specifically, a group of storage batteries 12 are also fixedly installed on the left front middle part of the U-shaped frame 1, the group of storage batteries 12 serve as the power source of the equipment, ensuring the continuous operation of the equipment and the continuity of the operation, a anti-skid pad 9 is fixedly installed on the bottom of the U-shaped frame 1, the anti-skid pad 9 not only enhances the stability of the equipment, but also effectively prevents the sliding phenomenon that may occur in various working environments, ensuring the safety of the operation, and the controller 8 is the intelligent core of the entire equipment, responsible for coordinating and controlling the operation of each component. The controller 8 is connected with the servo motor two 5, the storage battery 12, the lighting lamp 11 and the servo motor one 205 respectively, through precise control instructions, the automatic operation of the equipment is realized, the operation efficiency is improved, and the complexity and labor intensity of the operation are reduced.
[0037] Working principle: When the mortar needs to be transported, it needs to be stirred first, at this time, the mortar raw materials are put into the inside of the stirring barrel 6, the stirring barrel 6 is fixed by the U-shaped frame two 3, at this time, the servo motor two 5 fixed on the L-shaped frame 4 is started, so as to drive the deflection plate 13 to rotate with the inclined plate 17 and the inclined rod 14, the circular rotating ball 19 rotates in the inside of the T-shaped plate 18 to limit the rotation angle of the inclined rod 14, so as to ensure that the U-shaped stirring rod 20 rotates along the inside of the stirring barrel 6 to effectively stir the mortar, thus realizing the effective and uniform mixing of the mortar at the corners of the stirring barrel 6, improving the mixing quality of the mortar, and meeting the needs of the users;
[0038] At this time, the mixed mortar flows through the discharge pipe 15 to the outer wall of the conveying belt 203, at this time, the servo motor one 205 is started to drive the bevel gear two 211 to rotate, so that the bevel gear one 208 and the rotating rod 210 rotate, at the same time, the belt pulley 207 is driven by the transmission wheel 206, and the rotating roller 209 is driven by the right side belt pulley 207, finally the mortar on the conveying belt 203 is rotated and conveyed, and the mortar is blocked by the baffle 202 and the baffle 204, thus realizing the avoidance of the mortar falling during the conveying process, ensuring that the mortar is delivered to the specified position in quality and quantity, and providing certain convenience.
[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A continuous conveyor of shield mortar, comprising a U-shaped frame (1), characterized in that: The left side of the U-shaped frame one (1) is fixedly connected with a U-shaped frame two (3), the right side top of the U-shaped frame two (3) is fixedly connected with a stirring barrel (6), the bottom right side of the U-shaped frame two (3) is fixedly connected with an L-shaped frame (4), the bottom right side of the L-shaped frame (4) is fixedly connected with a servo motor two (5), the output end of the servo motor two (5) is fixedly connected with a deflection plate (13), the bottom edge of the deflection plate (13) is fixedly connected with an inclined plate (17), the inner side of the inclined plate (17) is fixedly connected with an inclined rod (14), the inner left side of the stirring barrel (6) is fixedly connected with a T-shaped plate (18), the top surface of the T-shaped plate (18) is rotatably connected with a circular rotating ball (19), the inner side of the circular rotating ball (19) is fixedly connected with the outer wall middle part of the inclined rod (14), the outer wall bottom of the inclined rod (14) is fixedly connected with a U-shaped stirring rod (20), the inner side of the U-shaped frame one (1) is provided with a conveying mechanism (2), and the conveying mechanism (2) is used for conveying the stirred mortar.
2. A continuous conveyor for a shield mortar according to claim 1, characterized in that: The conveying mechanism (2) comprises a supporting rod (201), the outer wall of the supporting rod (201) is fixedly connected with the inner side of the U-shaped frame one (1), the inward side of the supporting rod (201) is fixedly connected with a baffle (202), the inward side of the baffle (202) is rotatably connected with rotating rollers (209) at left and right ends, the outer walls of the two rotating rollers (209) are drivingly connected through the inner side of a conveying belt (203), the rear left end of the baffle (202) is fixedly connected with a servo motor one (205), the output end of the servo motor one (205) is fixedly connected with a bevel gear two (211), the outer wall of the bevel gear two (211) is meshingly connected with a bevel gear one (208), the inner side middle part of the bevel gear one (208) is rotatably connected with a rotating rod (210), the rear side of the rotating rod (210) is fixedly connected with a belt pulley (207), the outer walls of the two belt pulleys (207) are drivingly connected through the inner side of a transmission wheel (206), the front side of the belt pulley (207) is fixedly connected with the rear side of the corresponding rotating roller (209), and the inward side of the baffle (202) is fixedly connected with a baffle strip (204).
3. A continuous conveyor for a shield mortar according to claim 1, characterized in that: The bottom of the stirring barrel (6) is communicated with a discharging pipe (15), and the inner side bottom of the discharging pipe (15) is threadedly connected with a threaded plug (16).
4. A continuous conveyor for a shield mortar according to claim 1, characterized in that: The inner middle part of the U-shaped frame one (1) is fixedly connected with an illuminating lamp (11), and the front middle part of the left side of the U-shaped frame one (1) is fixedly connected with a storage battery (12).
5. A continuous conveyor for a shield mortar according to claim 2, characterized in that: The front and rear sides of the baffle (202) are fixedly connected with fluorescent stickers (7), and a plurality of the fluorescent stickers (7) are arranged at the same horizontal height.
6. A continuous conveyor for a shield mortar according to claim 1, characterized in that: The bottom of the U-shaped frame one (1) is fixedly connected with an anti-skid pad (9), and the bottom of the stirring barrel (6) is fitted with the bottom of the inclined rod (14).
7. A continuous conveyor for a shield mortar according to claim 2, characterized in that: The front and rear sides of the baffle (202) are fixedly connected with protection blocks (10), and a plurality of the protection blocks (10) are designed symmetrically.
8. A continuous conveyor for a shield mortar according to claim 1, characterized in that: The front side middle part of the U-shaped frame one (1) is fixedly connected with a controller (8), and the controller (8) is respectively connected with the servo motor two (5), the storage battery (12), the illuminating lamp (11) and the servo motor one (205).
Citation Information
Patent Citations
Shield mortar continuous conveying device
CN221800113U