Fully-sealed environment-friendly belt conveyor

By adopting a C-shaped steel structure and a multi-layer sealing design on the belt conveyor, the problems of poor sealing and noise have been solved, realizing a fully sealed, environmentally friendly and low-cost belt conveyor.

CN223560525UActive Publication Date: 2025-11-18SHIBANG IND & TECH GRP CO LTD +2
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Patent Information

Application Number
CN202423287002.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-18
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional belt conveyors suffer from problems such as poor sealing, dust leakage, and improper connection between the protective cover and the machine body, leading to noise and rainwater ingress, and resulting in high costs.

Method used

It adopts a C-shaped steel structure with the opening facing inward, combined with Z-shaped steel and corrugated cover design, and wraps the conveyor components through a multi-layer sealing structure, including upper cover, lower cover, roller cover, etc., to increase windproof, rainproof, dustproof and noise reduction performance.

Benefits of technology

It achieves a fully sealed effect, reducing dust pollution, noise and rainwater intrusion, improving installation and maintenance convenience, and reducing implementation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt conveyors, and discloses a fully-sealed environment-friendly belt conveyor which comprises a conveyor body, an upper protective cover, a lower protective cover, a funnel protective cover, a head lower seal, a roller protective cover and a tail lower seal, and the upper protective cover, the lower protective cover, the funnel protective cover, the head lower seal, the roller protective cover and the tail lower seal are arranged on the conveyor body. A lower carrier roller set of the conveyor and an upper carrier roller set are jointly installed on the upper surface of a machine body through a hanging bracket, and the machine body is connected with an upper protective cover through a supporting profile and Z-shaped steel. A semi-sealing surface at the front end of the roller shield is hermetically connected with the upper shield through a rear baffle of the guide chute and a tail seal; the funnel shield is hermetically connected with the front end of the upper shield through the head seal; two sides of the lower shield are hermetically connected with the lower surface of the fuselage, and two ends of the lower shield are hermetically connected with the head lower seal and the tail lower seal respectively. The device has the characteristics of good sealing performance, convenience in installation and maintenance, low cost, strong practicability and good using effect.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a belt conveyor technical field especially relates to a full sealing environmental protection belt conveyor. BACKGROUND

[0002] The belt conveyor is widely used in the material conveying of coal mine, sandstone, cement and other industries, and is a commonly used material conveying equipment. The conventional belt conveyor is usually exposed, and a large amount of dust is easily generated in the material conveying process. With the increasing requirement for environmental protection, more and more closed means are used to seal the belt conveyor to reduce and avoid the dust escaping in the conveying process.

[0003] In the prior art, the machine body of the belt conveyor generally adopts a truss structure instead of a single beam structure of DT II (A), the sealing on both sides is relatively complicated and the effect is not good, and the whole length is not sealed. Even if a dust cover is installed, the sealing is still not strict, so that dust is running and leaking, which is not conducive to environmental protection. In addition, the connection structure of the protective cover and the machine body in the prior art is unreasonable, and there are noise problems and rainwater will enter the internal system along the matching surface. For example, the utility model patent with publication number CN 219429229 U discloses a full sealing dust suppression belt conveyor, which only uses upper sealing plates and side sealing plates. In actual production, the sweeper cannot completely clean the adhered materials on the conveying surface of the belt, and there will always be residues. When the belt is in the return stroke, the adhered materials will fall off during the contact with the lower roller under the action of gravity. If not collected, it will pollute the site. In addition, the design of the sealing structure has high implementation and application cost.

[0004] In view of the above, the applicant proposes the full sealing environmental protection belt conveyor of the present application, which is optimized and improved from the machine body, dust cover, material guide groove, roller group and other aspects to improve the sealing effect. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a full sealing environmental protection belt conveyor to solve the problems in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A full sealing environmental protection belt conveyor, comprising a conveyor body and an upper shield, a lower shield, a hopper shield, a head lower seal, a drum shield and a tail lower seal arranged on the conveyor body,

[0008] The machine body of the conveyor body adopts a C-shaped steel structure with openings facing the inner side, the lower roller set of the conveyor is installed on the upper surface of the machine body through a hanger together with the upper roller set, the outer side of the machine body is provided with a support profile, the upper surface of the support profile is flush with the upper surface of the machine body, the upper surface of the support profile is provided with a Z-shaped steel, the two side edges of the upper cover are attached to the outer side of the Z-shaped steel, and the two are connected through threaded hooks;

[0009] The bottom of the drum cover is closed connected with the upper surface of the machine body, the front end has a semi-sealing surface which is tightly connected with the rear baffle of the material guide groove, and the rear baffle of the material guide groove is sealed connected with the rear end of the upper cover through a tail seal;

[0010] The funnel cover is sealed connected with the front end of the upper cover through a head seal.

[0011] The two side edges of the lower cover are closed connected with the lower surface of the machine body, and the two ends are closed connected with a head lower seal and a tail lower seal respectively.

[0012] The upper cover comprises a plurality of corrugated cover shells, and is installed in an overlapping manner of one piece on another and is fixed on the Z-shaped steel.

[0013] The tail seal comprises an arc-shaped top surface matched with the rear end of the upper cover and a vertical surface extending downward from the inner side of the top surface, the bottom of the vertical surface has a folded edge outward, and the folded edge is sealed connected with the bent plate covered backward on the top of the rear baffle of the material guide groove.

[0014] The lower cover comprises a plurality of support groove sections which are sequentially and layerwisely sleeved, and the bottom of the tail support groove section is provided with a closable discharge port.

[0015] The support groove section preferably adopts a U-shaped groove body structure which is wide at the front and the top and narrow at the rear and the bottom, and the two wing folded edges of the groove body are provided with waist-shaped holes connected with the bottom surface of the machine body.

[0016] The inner side of the machine body is provided with a back-welded nut.

[0017] The upper cover is provided with a through hole above the material guide groove, a feeding chute connected with the material guide groove penetrates through the through hole, and the gap between the feeding chute and the upper cover is sealed by sealing glue.

[0018] The drum cover is provided with closable maintenance doors on the two sides.

[0019] The machine body comprises a head machine body and a tail machine body which are connected with each other.

[0020] Compared with the prior art, the utility model has the following beneficial effects:

[0021] The machine body adopts a C-shaped steel structure with openings facing the inner side, so that rainwater is prevented from penetrating from the bolt hole of the installed lower cover.

[0022] The lower roller group and the upper roller group are installed on the upper surface of the machine body, compared with the prior art of being installed on the bottom surface of the machine body profile, the bottom surface of the machine body is not blocked, so that the lower shield is more convenient to install and seal.

[0023] The upper shield is fixed by adopting Z-shaped steel, space is reserved for installation, installation and disassembly and maintenance are facilitated, and the shield shell is overlapped and installed in a corrugated manner, so that windproofness, rainproofness, dustproofness and noiseproofness are improved.

[0024] The drum shield cooperates with the rear baffle of the material guide groove and the tail sealing structure, is overlapped and covered, the sealing effect is improved, and the rainproof and windproof performance is improved.

[0025] The lower shield has good sealing effect, is convenient to install and clean and maintain.

[0026] The utility model has the characteristics of good sealing, convenient installation and maintenance, low cost, strong practicability and good use effect. BRIEF DESCRIPTION OF DRAWINGS

[0027] The utility model will be further described below in combination with the drawings:

[0028] Figure 1 It is a structural schematic diagram of the utility model;

[0029] Figure 2 It is Figure 1 It is a top view schematic diagram of the head shield, the upper shield and the funnel shield;

[0030] Figure 3 It is a tail drum shield structure schematic diagram;

[0031] Figure 4 It is a material guide groove rear baffle structure schematic diagram;

[0032] Figure 5 It is a tail sealing, upper shield and tail shield cooperation structure schematic diagram;

[0033] Figure 6 It is a machine body structure section schematic diagram;

[0034] Figure 7 It is a head sealing, upper shield and funnel shield cooperation structure schematic diagram;

[0035] Figure 8 It is Figure 1 It is a local enlarged schematic diagram of A;

[0036] In the figure: 1, tail body; 2, head body; 3, upper supporting roller group; 4, deflection roller group; 5, lower supporting roller group; 6, tail roller; 7, transmission roller; 8, driving device; 9, head funnel body; 10, roller guard; 11, tail seal; 12, rear baffle of material guide chute; 13, material guide chute; 14, front curtain of material guide chute; 15, upper guard; 16, head seal; 17, supporting groove section; 18, discharge port; 19, tail lower seal; 20, head lower seal, 21, bolt; 22, annular rubber belt, 23, tail sweeper, 24 head sweeper, 25, funnel guard, 26, material, 27, feeding chute, 1001, bearing chamber access door; 1002, semi-sealing surface at the front end of the roller guard; 1201, bending plate; 1501, cover; 1502, threaded hook; 1503, Z-shaped steel; 1504, supporting profile. DETAILED DESCRIPTION

[0037] In the description of the utility model, it also needs to be explained that, unless there are explicit provisions and limitations, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0038] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary skilled in the art without creative labor belong to the scope of protection of the utility model. EMBODIMENT

[0039] As Figures 1-8 shown, a kind of sandstone industry is used with full sealing environmental protection belt conveyor, including conveyor body, the body of conveyor body includes the head body 1 and tail body 2 connected with each other, several lower supporting roller groups 5 on machine body, annular rubber belt 22 is arranged on tail roller 6, transmission roller 7, several upper supporting roller groups 3, transmission roller 7 is connected with driving device 8, several deflection roller groups 4 are connected with machine body, annular rubber belt 22 is tensioned using spiral tensioning device in tail body 1, head funnel body 9 is connected to head body 2, head sweeper 24 passes through head C-shaped steel body 2 and head funnel body 9, tail sweeper 23 is connected to tail body 1, adjust head sweeper 24 and tail sweeper 23, so that scraper and rubber belt are slightly contacted.

[0040] The upper shield 15, the lower shield, the funnel shield 25, the head lower seal 20, the roller shield 10 and the tail lower seal 19 are arranged on the conveyor body, the head body 1 and the tail body 2 are both C-shaped steel structures with openings facing the inner side, so that rainwater cannot penetrate from the bolt holes of the lower shield, the tail body 1 is connected with the head body 2 by the standard bolt 21, and the lower roller groups 5 of the conveyor are all arranged on the upper surface of the body by hangers and are arranged on the upper surface of the body together with the upper roller groups 3, so that the bottom surface of the body is not blocked, and the lower shield can be conveniently installed for lower sealing.

[0041] The outer side of the body is provided with a support profile 1504, the upper surface of the support profile 1504 is flush with the upper surface of the body, the upper surface of the support profile 1504 is provided with a Z-shaped steel 1503, the two side edges of the upper shield 15 are attached to the outer side of the Z-shaped steel 1503, rainwater is prevented from entering the shield body, and the two are connected by the threaded hooks 1502, the upper shield 15 comprises a plurality of corrugated shield shells 1501, and the installation is in a one-piece overlapping manner, and the upper shield 15 is fixed on the Z-shaped steel 1503, so that the windproofness, rainproofness, dustproofness and noise resistance are improved, and the structure design facilitates installation, disassembly and maintenance.

[0042] The funnel shield 25 is connected with the front end of the upper shield through the head seal 16, the head seal 16 is made of sheet metal, one end surface is tightly attached to the upper shield 15, the other surface is tightly attached to the funnel shield 25, rainwater is prevented from entering, and the funnel shield 25 is sealingly connected with the head funnel body 9.

[0043] The bottom of the roller shield 10 is sealingly connected with the upper surface of the tail body 1, the front end has a semi-sealing surface 1002 which is tightly attached to the rear baffle 12 of the material guide groove, the top surface, the two side surfaces and the rear surface of the tail roller shield 10 are all fully sealed, the two side surfaces are provided with closable maintenance doors 1001 for bearing chamber maintenance, the top surface is inclined to ensure that rainwater can flow down naturally under any angle of the body, the front surface is the semi-sealing surface 1002 of the front end of the roller shield 10, the semi-sealing surface 1002 blocks the gap between the tail roller shield 10 and the upper shield 15 to prevent wind and rain from entering, the rear baffle 12 of the material guide groove is sealingly connected with the rear end of the upper shield 15 through the tail seal 11, the tail seal 11 comprises an arc-shaped top surface which is sealingly connected with the rear end of the upper shield 15 and a vertical surface which extends downward from the inner side of the top surface, the bottom of the vertical surface has an outwardly folded edge, the folded edge is sealingly connected with the bent plate 1201 which covers the top of the rear baffle of the material guide groove, the bent plate 1201 is overlapped and covered to improve the rainproof and windproof performance, and the tail seal 11 is integrally arranged above the bent plate 1201 to seal the arc-shaped part above the upper shield 15, thereby improving the rainproof and windproof performance.

[0044] The lower side edges of the lower shield are closedly connected with the lower surface of the machine body, and the two ends are closedly connected with the head lower seal 20 and the tail lower seal 19 respectively. Specifically, the lower shield comprises a plurality of bracket sections 17 which are sequentially stacked and sleeved, and the bottom of the tail bracket section is provided with a closable discharge port 18. The bracket section adopts a U-shaped groove body structure which is wide at the top and narrow at the bottom, wide at the front and narrow at the back, and waist-shaped holes are formed in the folded edges of the two wings of the groove body and connected with the bottom surface of the machine body. The inner side of the C-shaped steel machine body is provided with a back weld nut, and each bracket section 17 is connected with the tail machine body 1 and the head machine body 2 by bolts 21 and is installed to the bottom surface of the C-shaped steel machine body. When the bracket sections 17 are connected, they need to be closely overlapped and installed one by one. The bracket section 17 connected with the head lower seal 20 is installed first and then sequentially installed to the tail, and it is not reversed to ensure that there is no water leakage and dust leakage. The last bracket section 17 is installed with the discharge port 18 and is connected with the tail lower seal 19. When the material is cleaned, the waste is discharged from the reserved discharge port 18.

[0045] The material guide chute 13 is connected with the tail machine body 1, the material guide chute front curtain 14 is connected with the material guide chute 13, the material guide chute rear baffle 12 is connected with the material guide chute 13, and the upper shield 15 is provided with a through hole above the material guide chute 13. The feeding chute pipe 27 connected with the material guide chute 13 penetrates through the through hole and is sealed with sealing glue between the feeding chute pipe 27 and the upper shield. The upper cover plate in the material guide chute 13 is connected with the feeding chute pipe 27 in advance, the upper shield 15 with the hole is sleeved outside the feeding chute pipe, the gap between the feeding chute pipe 27 and the upper shield 15 is sealed with sealing glue, and rainwater and sundries are prevented from entering from the gap.

[0046] Through the above scheme, the tail roller 6, the transmission roller 7, the annular rubber belt 27, the material 26, the roller group and the like are effectively wrapped by the upper shield 15, the lower shield, the funnel shield 25, the head lower seal 20, the roller shield 10 and the tail lower seal 19, so that no matter whether it is windy or rainy, the wind and rain can be effectively prevented from entering the inside of the shield body, and the environmental protection functions of rainproof, windproof, dustproof and noiseproof are achieved.

[0047] Finally, it should be noted that: the above is only a preferred embodiment of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced, and any modification, equivalent replacement, improvement and the like made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A fully sealed environmentally friendly belt conveyor, comprising a conveyor body and an upper cover, a lower cover, a funnel cover, a head lower seal, a roller cover, and a tail lower seal disposed on the conveyor body, characterized in that: The conveyor body adopts a C-shaped steel structure with the opening facing inward. The lower idler roller assembly of the conveyor is installed on the upper surface of the body together with the upper idler roller assembly through a hanger. The outer side of the body is provided with a support profile, the upper surface of which is flush with the upper surface of the body. The upper surface of the support profile is provided with Z-shaped steel. The two sides of the upper guard are fitted with the outer side of the Z-shaped steel and connected by threaded hooks. The bottom of the roller guard is closed and connected to the upper surface of the body. The front end has a semi-sealed surface that is tightly fitted and connected to the rear baffle of the guide chute. The rear baffle of the guide chute is sealed and connected to the rear end of the upper guard through a tail seal. The bucket guard is sealed and connected to the front end of the upper guard through a head seal. The two sides of the lower guard are closed and connected to the lower surface of the body, and the two ends are sealed and connected to the lower head seal and the lower tail seal, respectively.

2. The fully sealed environmentally friendly belt conveyor according to claim 1, characterized in that: The upper protective cover includes several corrugated shells, which are installed by overlapping one piece on top of another and fixed to the Z-shaped steel.

3. The fully sealed environmentally friendly belt conveyor according to claim 1, characterized in that: The tail seal includes an arc-shaped top surface that seals with the rear end of the upper cover and a vertical surface extending downward from the inside of the top surface. The bottom of the vertical surface has an outward folded edge, which is sealed to the bent plate that wraps around the top of the rear baffle of the guide chute.

4. The fully sealed environmentally friendly belt conveyor according to claim 1, characterized in that: The lower cover includes multiple tray sections that are stacked and nested in sequence, and the bottom of the tail tray section is provided with a closable discharge port.

5. The fully sealed environmentally friendly belt conveyor according to claim 4, characterized in that: The bracket section adopts a U-shaped groove structure that is wider at the top and narrower at the bottom, and wider at the front and narrower at the back. Waist-shaped holes are opened on the two folded edges of the groove to connect with the bottom surface of the fuselage.

6. The fully sealed environmentally friendly belt conveyor according to claim 1, characterized in that: The inner side of the fuselage is provided with back-welded nuts.

7. The fully sealed environmentally friendly belt conveyor according to claim 1, characterized in that: The upper cover has a through hole above the guide trough, and the feed chute connected to the guide trough passes through the through hole and the gap between it and the upper cover is sealed with sealant.

8. The fully sealed environmentally friendly belt conveyor according to claim 1, characterized in that: The roller cover is equipped with closable inspection doors on both sides.

9. The fully sealed environmentally friendly belt conveyor according to claim 1, characterized in that: The fuselage comprises a head fuselage and a tail fuselage that are connected to each other.

Citation Information

Patent Citations

  • Fully-sealed dust suppression belt conveyor

    CN219429229U