Bulk material loading mechanism

By combining the linear movement mechanism of the storage bin and the equalization plate with the cover opening and closing mechanism, the problem of low loading efficiency of bulk materials is solved, and efficient material loading is achieved.

CN223560835UActive Publication Date: 2025-11-18KUNSHAN FLENDER ELECTROMECHANICAL ENG TECH CO LTD
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Patent Information

Application Number
CN202423204679.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-18
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The existing bulk material loading efficiency is low, mainly due to the small gripping capacity of the claw bucket.

Method used

The system employs a storage bin, a cover opening and closing mechanism, and a linear moving mechanism for a material leveling plate. The material leveling plate evenly distributes the material across the surface, and the opening and closing of the cover enables efficient loading of the storage bin.

Benefits of technology

It improved the efficiency of loading materials and increased the storage capacity of the storage bins.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of loading mechanisms, in particular to a bulk material loading mechanism. The loading mechanism comprises a material storage box, cover plates, a cover plate opening and closing mechanism, a material uniformizing plate and a material uniformizing plate linear moving mechanism, the two symmetrical cover plates are hinged to an opening in the bottom of the material storage box, the cover plate opening and closing mechanism is installed on the material storage box and connected with the cover plates, the material uniformizing plate is slidably connected into the material storage box, and the material uniformizing plate is connected with the material uniformizing plate linear moving mechanism. A material uniformizing plate linear moving mechanism is installed on the material storage box and connected with the material uniformizing plate. The material storage box is used for loading materials, the material uniformizing plate linear moving mechanism is matched with the material uniformizing plate to evenly push the surfaces of the materials, and therefore the material storage amount of the material storage box is increased. The cover plate opening and closing mechanism is matched with the cover plate to achieve opening and closing of the bottom of the storage box. The loading efficiency of the materials is improved.
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Description

Technical Field

[0001] This utility model relates to the field of loading mechanisms, and in particular to loading mechanisms for bulk materials. Background Technology

[0002] Currently, most bulk material loading methods use claw buckets to grab and load materials onto trucks. However, claw buckets have a relatively small grabbing capacity, resulting in low loading efficiency. Utility Model Content

[0003] The technical problem this utility model aims to solve is: to address the technical problems described in the background art, this utility model provides a bulk material loading mechanism. Materials are loaded into a storage bin, and a linear moving mechanism for a uniform material distribution plate, in conjunction with the uniform plate, evenly distributes the material surface, thereby increasing the storage capacity of the storage bin. A cover opening and closing mechanism, in conjunction with the cover plate, enables the opening and closing of the bottom of the storage bin. This application improves the efficiency of material loading.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A bulk material loading mechanism includes a storage bin, a cover plate, a cover plate opening and closing mechanism, a material leveling plate, and a material leveling plate linear movement mechanism. Two symmetrical cover plates are hinged to the bottom opening of the storage bin. The cover plate opening and closing mechanism is installed on the storage bin and connected to the cover plate. A material leveling plate is slidably connected inside the storage bin. The material leveling plate linear movement mechanism is installed on the storage bin and connected to the material leveling plate.

[0006] Specifically, the linear movement mechanism of the material leveling plate includes a rotating shaft, a synchronous pulley, a synchronous belt, and a rotating shaft rotation mechanism. Two parallel rotating shafts are rotatably connected inside the storage box. Two synchronous pulleys are fixed on one rotating shaft. The two synchronous pulleys on different rotating shafts mesh on a synchronous belt. The output shaft of the rotating shaft rotation mechanism is fixed on one rotating shaft. The two ends of the material leveling plate are respectively fixed on two synchronous belts.

[0007] Specifically, the rotating shaft mechanism includes a motor and a reducer. The output shaft of the motor is connected inside the reducer, and the output shaft of the reducer is fixed at one end of the rotating shaft. The bodies of the motor and the reducer are both fixed on the storage bin.

[0008] Specifically, both ends of the material leveling plate are rotatably connected to rollers, and both sides of the storage box are provided with straight grooves, with the rollers placed in the straight grooves.

[0009] Specifically, the storage box has a feed inlet on its top end plate.

[0010] Specifically, the cover plate opening and closing mechanism consists of four single-rod cylinders. Two single-rod cylinders are hinged to the front end and the rear end of the storage box. The piston rods of the two single-rod cylinders at the front end of the storage box are respectively hinged to the front end of the two cover plates, and the piston rods of the two single-rod cylinders at the rear end of the storage box are respectively hinged to the rear end of the two cover plates.

[0011] Specifically, the cover plate is an arc-shaped curved plate.

[0012] The beneficial effects of this utility model are as follows: This utility model provides a bulk material loading mechanism. Materials are loaded into a storage bin, and a linear moving mechanism for a uniform material plate, in conjunction with the uniform material plate, evenly distributes the material surface, thereby increasing the storage capacity of the storage bin. A cover opening and closing mechanism, in conjunction with the cover plate, enables the opening and closing of the bottom of the storage bin. This application improves the efficiency of material loading. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the linear moving mechanism of the material leveling plate of this utility model;

[0016] Figure 3 This is a schematic diagram of the material leveling plate and rollers of this utility model;

[0017] In the diagram: 1. Storage bin; 2. Cover plate; 3. Cover plate opening and closing mechanism; 4. Flour distribution plate; 5. Flour distribution plate linear movement.

[0018] Mechanism, 6. Roller, 7. Linear groove, 8. Feed port, 51. Rotating shaft, 52. Synchronous pulley, 53. Synchronous belt, 54. Rotating shaft mechanism. Detailed Implementation

[0019] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the linear moving mechanism of the material leveling plate of this utility model; Figure 3 This is a schematic diagram of the material leveling plate and rollers of this utility model.

[0021] As attached Figure 1As shown, a bulk material loading mechanism includes a storage bin 1, a cover plate 2, a cover plate opening and closing mechanism 3, a material leveling plate 4, and a material leveling plate linear movement mechanism 5. Two symmetrical cover plates 2 are hinged to the bottom opening of the storage bin 1. The cover plate opening and closing mechanism 3 is installed on the storage bin 1 and is connected to the cover plate 2. The material leveling plate 4 is slidably connected inside the storage bin 1. The material leveling plate linear movement mechanism 5 is installed on the storage bin 1 and is connected to the material leveling plate 4.

[0022] As attached Figure 2 As shown, the linear moving mechanism 5 of the material leveling plate includes a rotating shaft 51, a synchronous pulley 52, a synchronous belt 53, and a rotating shaft rotation mechanism 54. Two parallel rotating shafts 51 are rotatably connected inside the storage box 1. Two synchronous pulleys 52 are fixed on one rotating shaft 51. The two synchronous pulleys 52 on different rotating shafts 51 mesh on a synchronous belt 53. The output shaft of the rotating shaft rotation mechanism 54 is fixed on one rotating shaft 51. The two ends of the material leveling plate 4 are respectively fixed on two synchronous belts 53.

[0023] The rotating shaft mechanism 54 includes a motor and a reducer. The output shaft of the motor is connected inside the reducer, and the output shaft of the reducer is fixed at one end of the rotating shaft 51. The bodies of the motor and the reducer are both fixed on the storage box 1.

[0024] The motor and reducer drive the synchronous pulley 52 to rotate, which in turn drives the synchronous belt 53 to move back and forth in a straight line. The moving uniform material plate 4 will push the uneven material evenly, thereby increasing the storage capacity in the storage bin 1.

[0025] As attached Figure 3 As shown, rollers 6 are rotatably connected to both ends of the uniform plate 4, and straight grooves 7 are provided on both sides of the storage box 1, with the rollers 6 placed in the straight grooves 7.

[0026] The top end plate of the storage bin 1 is provided with a feed port 8.

[0027] The cover plate opening and closing mechanism 3 consists of four single-rod cylinders. Two single-rod cylinders are hinged to the front and rear ends of the storage box 1. The piston rods of the two single-rod cylinders at the front end of the storage box 1 are respectively hinged to the front ends of the two cover plates 2. The piston rods of the two single-rod cylinders at the rear end of the storage box 1 are respectively hinged to the rear ends of the two cover plates 2.

[0028] When the piston rods of the four single-rod cylinders extend outward simultaneously, they control the two cover plates 2 to swing outward, thus opening the bottom opening of the storage box 1. When the piston rods of the single-rod cylinders retract, they drive the two cover plates 2 to close, shutting the bottom opening of the storage box 1.

[0029] Cover plate 2 is an arc-shaped curved plate.

[0030] The working method of this application is as follows: In the initial state, the two cover plates 2 close together, closing the bottom opening of the storage bin 1. Then, the material is fed in from the feed inlet 8 at the top of the storage bin 1, and the back-and-forth moving equalizing plate 4 can evenly distribute the material in the storage bin 1. Finally, after the crane moves the storage bin 1 full of material to above the transport truck, the cover plate opening and closing mechanism 3 drives the two cover plates 2 to open, and the material can be tilted into the truck. Based on the above-described ideal embodiment of this utility model, and through the above description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined by the scope of the claims.

Claims

1. A bulk material loading mechanism, characterized in that, The material storage box (1), cover plate (2), cover plate opening and closing mechanism (3), material leveling plate (4), and material leveling plate linear movement mechanism (5) are included. Two symmetrical cover plates (2) are hinged at the bottom opening of the material storage box (1). The cover plate opening and closing mechanism (3) is installed on the material storage box (1) and is connected to the cover plate (2). The material leveling plate (4) is slidably connected inside the material storage box (1). The material leveling plate linear movement mechanism (5) is installed on the material storage box (1) and is connected to the material leveling plate (4).

2. The bulk material loading mechanism according to claim 1, characterized in that: The linear moving mechanism (5) of the uniform material plate includes a rotating shaft (51), a synchronous pulley (52), a synchronous belt (53), and a rotating shaft mechanism (54). Two parallel rotating shafts (51) are rotatably connected inside the storage box (1). Two synchronous pulleys (52) are fixed on one rotating shaft (51). The two synchronous pulleys (52) on different rotating shafts (51) mesh on a synchronous belt (53). The output shaft of the rotating shaft mechanism (54) is fixed on one rotating shaft (51). The two ends of the uniform material plate (4) are respectively fixed on two synchronous belts (53).

3. The bulk material loading mechanism according to claim 2, characterized in that: The rotating shaft mechanism (54) includes a motor and a reducer. The output shaft of the motor is connected inside the reducer, and the output shaft of the reducer is fixed at one end of the rotating shaft (51). The bodies of the motor and the reducer are both fixed on the storage box (1).

4. The bulk material loading mechanism according to claim 1, characterized in that: Both ends of the uniform material plate (4) are rotatably connected to rollers (6), and both sides of the storage box (1) are provided with straight grooves (7), with the rollers (6) placed in the straight grooves (7).

5. The bulk material loading mechanism according to claim 1, characterized in that: The storage box (1) is provided with a feed inlet (8) on the top end plate.

6. The bulk material loading mechanism according to claim 1, characterized in that: The cover plate opening and closing mechanism (3) consists of four single-rod cylinders. Two single-rod cylinders are hinged to the front end and the rear end of the storage box (1). The piston rods of the two single-rod cylinders at the front end of the storage box (1) are respectively hinged to the front end of the two cover plates (2). The piston rods of the two single-rod cylinders at the rear end of the storage box (1) are respectively hinged to the rear end of the two cover plates (2).

7. The bulk material loading mechanism according to claim 1, characterized in that: The cover plate (2) is an arc-shaped curved plate.