Cable coiling packaging jig

By designing an automatically positioned cable coil packaging fixture, the safety and cost issues of cable coiling equipment were solved, resulting in simplified operation and reduced costs.

CN223561028UActive Publication Date: 2025-11-18NINGBO KBE ELECTRICAL TECH
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Patent Information

Application Number
CN202423281736.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-18
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing cable winding equipment suffers from problems such as unsafe open-type operation, complex operation, high cost, and difficult maintenance.

Method used

Design a cable winding packaging fixture that includes a positioning sleeve, a winding reel, and a winding baffle. Automatic positioning is achieved through guide protrusions and guide grooves, simplifying operation and reducing costs.

Benefits of technology

It achieves improved safety, simplified operation, reduced cost, and convenient cable winding, solving the safety and cost problems in existing technologies.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable coiling and packaging jig which comprises two locating sleeves of a cylindrical structure, two coiling discs in butt joint with each other and two coiling baffles, the two locating sleeves are oppositely arranged at the ends of two installation sleeves, the axes of the two locating sleeves coincide, guide protrusions and guide grooves are arranged on the circumferential end faces of the locating sleeves in a staggered mode, and the guide protrusions and the guide grooves are arranged in a staggered mode. The guide bulge can be matched with the guide groove; the winding rolls are of a cylindrical structure, the two winding rolls are detachably arranged at the ends of the two installation sleeves in a sleeving mode respectively, the two winding rolls are concentrically arranged, axial wire grooves are formed in the circumferential faces of the two winding rolls, and the wire grooves in the two winding rolls are communicated when the guide protrusions are meshed with the guide grooves. The two winding baffles are arranged on the mounting sleeve in a sleeving mode, the two winding baffles are attached to the two ends, deviating from each other, of the two winding rolls respectively, and clamping grooves communicated with the wire grooves in the corresponding winding rolls are formed in the two winding baffles respectively. By means of the arrangement, the coiling jig is simple in structure, easy to maintain, low in cost and easy and convenient to operate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable production equipment technical field, especially a kind of cable coiling packaging jig. BACKGROUND

[0002] The commonly used manual rewinding coiling take-up equipment and coiling jig are open operation environment, which is not safe for operators, and special equipment is needed, and after coiling, it is not convenient for the application of other take-up methods, and the operation process is complex: after each cable coiling, the cover plate needs to be manually disassembled and assembled, which takes about 10 seconds and consumes physical strength, and the jig cost is high: the current jig is expensive in the market, with complex connecting rod mechanism and many parts, and high maintenance cost after damage.

[0003] Therefore, how to provide a cable coiling packaging jig to at least partially solve the above problems is a technical problem that technicians in the field need to solve at present. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a cable coiling packaging jig, which is simple in structure, easy to maintain, low in cost and easy to operate.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A cable coiling packaging jig comprises:

[0007] Two positioning sleeves with cylindrical structure are oppositely arranged at the ends of the two mounting sleeves, and the axes of the two positioning sleeves coincide, and the circumferential end faces of the positioning sleeves are staggered with guide protrusions and guide grooves, and the guide protrusions can cooperate with the guide grooves;

[0008] Two mutually abutting wire reels are cylindrical in structure, and the two wire reels are detachably sleeved on the ends of the two mounting sleeves, and the two wire reels are concentrically arranged, and the circumferential faces of the two wire reels are provided with axial wire grooves, and the wire grooves on the two wire reels are communicated when the guide protrusions and the guide grooves are engaged.

[0009] Two wire reel baffles are sleeved on the mounting sleeves, and the two wire reel baffles are respectively attached to the two ends of the two wire reels away from each other, and the two wire reel baffles are respectively provided with clamping grooves communicated with the wire grooves on the corresponding wire reels.

[0010] As a preferred, the guide protrusion comprises two guide surfaces arranged at a certain angle, and the guide surface is a plane.

[0011] As a preferred, the positioning sleeve is provided with three guide protrusions and three guide grooves, and the guide protrusions and the guide grooves are uniformly distributed.

[0012] As a preferred, the guide surface is a smooth arc surface.

[0013] As preferred, one of the two winding discs is provided with a butt protrusion at the mutually approaching end, and the other is provided with a butt groove matched with the butt protrusion.

[0014] As preferred, the positioning sleeves are all mounted inside the winding discs, and the first connecting flanges are circumferentially provided on the positioning sleeves, and a plurality of bolt holes for fixation are uniformly arranged on the first connecting flanges.

[0015] As preferred, the positioning sleeves are provided with a step portion at the bottom, which is used for positioning when the positioning sleeves are mounted.

[0016] As preferred, the second connecting flanges are circumferentially provided on the mounting sleeves, and the connecting bolts are penetratingly provided on the second connecting flanges and are arranged through the winding baffle and the winding disc.

[0017] As preferred, the number of the wire slots and the number of the clamping slots provided on the winding disc and the winding baffle are the same as the number of the guide protrusions.

[0018] As preferred, the positioning sleeves are integrally formed, and the surface of the guide protrusion is a polished surface.

[0019] With respect to the above background technology, the cable winding packaging jig provided by the utility model comprises two positioning sleeves in a cylindrical structure, two mutually butt-jointed winding discs and two winding baffles, the two positioning sleeves are oppositely arranged at the end portions of the two mounting sleeves, and the axes of the two positioning sleeves coincide, the circumferential end faces of the positioning sleeves are staggeredly provided with guide protrusions and guide grooves, and the guide protrusions can be matched with the guide grooves; the winding discs are in a cylindrical structure, the two winding discs are detachably sleeved at the end portions of the two mounting sleeves, the two winding discs are concentrically arranged, the circumferential faces of the two winding discs are provided with axial wire slots, and the wire slots on the two winding discs are communicated when the guide protrusions and the guide grooves are engaged; the two winding baffles are respectively sleeved on the mounting sleeves, and the two winding baffles are respectively attached to the two ends of the two winding discs which are mutually away from each other, and the two winding baffles are respectively provided with clamping slots communicated with the wire slots on the corresponding winding discs.

[0020] Specifically, the jig is divided into left and right two parts, and is respectively installed to two rotating shafts of the wire winding machine, specifically, the two installation sleeves are respectively fixed to the end portions of the two rotating shafts, the rotating shaft of the wire winding machine drives the two installation sleeves to rotate and approach each other, the wire winding baffle, the wire winding disc and the positioning sleeve are fixed and installed in sequence at one end of the two installation sleeves approaching each other, wherein the positioning sleeve is located in the inside of the wire winding disc; in this way, when it is needed to start winding the wire on the wire winding disc, the two rotating shafts approach each other until the two wire winding discs are butt-jointed together, in this process, the positioning sleeves contact each other and realize automatic positioning under the action of the guide protrusions and the guide grooves, in the embodiment, after the automatic positioning of the positioning sleeves is completed, the wire slots and the clamping grooves on the two wire winding discs and the two wire winding baffles will be just connected into a straight line parallel to the axis, in this way, after the wire harness is wound, the wire harness can be bundled by passing the bundling belt through the wire slots and the clamping grooves, after the bundling is completed, the two rotating shafts move away from each other, so that the wound wire disc can be quickly taken down. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only the embodiments of the present application, and other drawings can also be obtained by the provided drawings without creative labor for those skilled in the art.

[0022] Figure 1 The overall structure schematic diagram of the cable winding packaging jig provided by the embodiment of the present application is shown in the figure.

[0023] Figure 2 The internal structure schematic diagram of the cable winding packaging jig provided by the embodiment of the present application is shown in the figure.

[0024] Figure 3 The Figure 1 The sectional view is shown in the figure.

[0025] Figure 4 The structure schematic diagram of the positioning sleeve provided by the embodiment of the present application is shown in the figure.

[0026] Figure 5 The side view of the positioning sleeve provided by the embodiment of the present application is shown in the figure.

[0027] Among them:

[0028] 100-positioning sleeve, 110-guide protrusion, 111-guide surface, 120-guide groove, 130-first connecting flange, 140-step portion;

[0029] 200-installation sleeve, 210-second connecting flange;

[0030] 300 - winding reel, 310 - wire slot, 320 - mating protrusion, 330 - mating recess;

[0031] 400 - winding baffle, 410 - clamping slot. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0033] In order to enable those skilled in the art to better understand the technical solutions of the present application, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0034] In the description of the present application, it should be understood that the orientations or position relationships indicated by the terms "upper", "lower", "bottom" and "top" are based on the orientations or position relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the positions or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application.

[0035] The present application aims to provide a cable winding packaging jig, which is simple in structure, easy to maintain, low in cost and easy to operate.

[0036] To achieve the above object, the present application provides the following technical solutions:

[0037] Please refer to Figures 1 to 5The embodiment provides a cable coiling packaging jig, which comprises two positioning sleeves 100 in a cylindrical structure, two mutually abutting wire coiling discs 300 and two wire coiling baffles 400, the two positioning sleeves 100 are oppositely arranged at the end portions of two mounting sleeves 200, and the axes of the two positioning sleeves 100 coincide, the circumferential end surface of the positioning sleeve 100 is staggeredly provided with a guide protrusion 110 and a guide groove 120, and the guide protrusion 110 can be matched with the guide groove 120; the wire coiling disc 300 is in a cylindrical structure, the two wire coiling discs 300 are detachably sleeved at the end portions of the two mounting sleeves 200, the two wire coiling discs 300 are concentrically arranged, the circumferential surface of the two wire coiling discs 300 is provided with an axial wire groove 310, and the wire grooves 310 on the two wire coiling discs 300 are communicated when the guide protrusion 110 and the guide groove 120 are engaged; the two wire coiling baffles 400 are sleeved on the mounting sleeves 200, and the two wire coiling baffles 400 are respectively attached to the two ends of the two wire coiling discs 300 which are mutually away from each other, and the two wire coiling baffles 400 are respectively provided with a clamping groove 410 which is communicated with the wire groove 310 on the corresponding wire coiling disc 300.

[0038] Specifically, the jig is divided into left and right two parts, as shown in Figure 1 and Figure 2 , each part comprises a mounting sleeve 200, a wire coiling disc 300, a wire coiling baffle 400 and a positioning sleeve 100, and the two parts are respectively mounted to the two rotating shafts of the wire coiling machine, specifically, the two mounting sleeves 200 are respectively fixed to the end portions of the two rotating shafts, the rotating shafts of the wire coiling machine drive the two mounting sleeves 200 to rotate and move close to each other, and the wire coiling baffle 400, the wire coiling disc 300 and the positioning sleeve 100 are sequentially fixed and mounted at the end of the two mounting sleeves 200 which move close to each other, wherein the positioning sleeve 100 is located in the inside of the wire coiling disc 300, as shown in Figure 3 ; in this way, when it is needed to start coiling wires on the wire coiling disc 300, the two rotating shafts move close to each other until the two wire coiling discs 300 are abutted together, in the process, the positioning sleeves 100 contact each other and are automatically positioned under the action of the guide protrusion 110 and the guide groove 120, that is, the guide protrusion 110 of one positioning sleeve 100 is clamped in the guide groove 120 in the other positioning sleeve 100; in the embodiment, after the automatic positioning of the positioning sleeves 100 is completed, the wire grooves 310 and the clamping grooves 410 on the two wire coiling discs 300 and the two wire coiling baffles 400 are just connected into a straight line which is parallel to the axis, in this way, the wire harness can be bound by a binding belt which is passed through the wire grooves 310 and the clamping grooves 410 after the wire harness is coiled, and after the binding is completed, the two rotating shafts move away from each other, so that the coiled wire disc can be quickly taken off.

[0039] Preferably, the guide protrusion 110 comprises two guide surfaces 111 which are arranged at a certain angle, and the guide surfaces 111 are planes.

[0040] Specifically,Figure 4 As shown in the figure, the top of the guide protrusion 110 is triangular in structure, that is, the top end of the guide protrusion 110 is composed of two intersecting inclined planes, which are not only planar but also symmetrically arranged, so that when the two positioning sleeves 100 are close to each other, even if the guide protrusions 110 of the two positioning sleeves 100 do not correspond to the guide grooves 120 on the other positioning sleeve 100, as long as they are in contact, the guide surfaces 111 of the two positioning sleeves 100 will first come into contact, and the positioning sleeve 100 will automatically rotate a certain angle under the action of the guide surface 111, thereby realizing the automatic positioning of the two positioning sleeves 100.

[0041] As preferred, the positioning sleeve 100 is provided with three guide protrusions 110 and three guide grooves 120, and the guide protrusions 110 and the guide grooves 120 are uniformly distributed.

[0042] As shown in the figure, the top of the guide protrusion 110 is triangular in structure, that is, the top end of the guide protrusion 110 is composed of two intersecting inclined planes, which are not only planar but also symmetrically arranged, so that when the two positioning sleeves 100 are close to each other, even if the guide protrusions 110 of the two positioning sleeves 100 do not correspond to the guide grooves 120 on the other positioning sleeve 100, as long as they are in contact, the guide surfaces 111 of the two positioning sleeves 100 will first come into contact, and the positioning sleeve 100 will automatically rotate a certain angle under the action of the guide surface 111, thereby realizing the automatic positioning of the two positioning sleeves 100. Figure 4 As shown in the figure, the top of the guide protrusion 110 is triangular in structure, that is, the top end of the guide protrusion 110 is composed of two intersecting inclined planes, which are not only planar but also symmetrically arranged, so that when the two positioning sleeves 100 are close to each other, even if the guide protrusions 110 of the two positioning sleeves 100 do not correspond to the guide grooves 120 on the other positioning sleeve 100, as long as they are in contact, the guide surfaces 111 of the two positioning sleeves 100 will first come into contact, and the positioning sleeve 100 will automatically rotate a certain angle under the action of the guide surface 111, thereby realizing the automatic positioning of the two positioning sleeves 100. Figure 5 As shown in the figure, the top of the guide protrusion 110 is triangular in structure, that is, the top end of the guide protrusion 110 is composed of two intersecting inclined planes, which are not only planar but also symmetrically arranged, so that when the two positioning sleeves 100 are close to each other, even if the guide protrusions 110 of the two positioning sleeves 100 do not correspond to the guide grooves 120 on the other positioning sleeve 100, as long as they are in contact, the guide surfaces 111 of the two positioning sleeves 100 will first come into contact, and the positioning sleeve 100 will automatically rotate a certain angle under the action of the guide surface 111, thereby realizing the automatic positioning of the two positioning sleeves 100.

[0043] Of course, the number of guide protrusions 110 and guide grooves 120 can be adjusted according to actual needs, and the number thereof is not specifically limited herein.

[0044] As preferred, the guide surface 111 is a smooth arc surface.

[0045] In another embodiment, the guide surface 111 can also be provided with a smooth arc surface, that is, the top end of the guide protrusion 110 can also be provided with a circular arc structure, and at the same time, the guide groove 120 on the positioning sleeve 100 is also provided with an arc-shaped groove matched with the guide protrusion 110.

[0046] That is, in this embodiment, the shape of the top end of the guide protrusion 110 can be appropriately adjusted according to actual needs, and the present document does not make specific limitations, as long as the automatic positioning of the positioning sleeve 100 can be realized.

[0047] As preferred, one of the two winding discs 300 is provided with a butt joint protrusion 320 at the end close to each other, and the other is provided with a butt joint groove 330 matched with the butt joint protrusion 320 at the end close to each other.

[0048] In this embodiment, to make the docking of the two reels 300 more stable, a ring of docking protrusions 320 is provided on the edge of one end of one of the two reels 300. The docking protrusions 320 are located at the end of the reel 300 away from the winding baffle 400. At the same time, the other reel 300 is provided with docking grooves 330 that match the docking protrusions 320 at its symmetrical end. When the two reels 300 are docked together, the docking protrusions 320 can be engaged in the docking grooves 330. This arrangement makes the docking more stable during the winding process, and the docking protrusions 320 and docking grooves 330 also make it easier to position the two reels 300.

[0049] Preferably, the positioning sleeves 100 are all installed inside the winding reel 300. The positioning sleeve 100 is provided with a first connecting flange 130 around its circumference, and a number of bolt holes for fixing are evenly provided on the first connecting flange 130.

[0050] In this embodiment, the reel 300 has a cylindrical structure with an inwardly protruding stepped surface at its bottom. A through hole is located in the center of the stepped surface, and this through hole is fitted around the outer periphery of the end of the mounting sleeve 200. The positioning sleeve 100 is located inside the mounting sleeve 200. Therefore, to facilitate the installation of the positioning sleeve 100, a first connecting flange 130 is provided around its circumference. The first connecting flange 130 abuts against the stepped surface, and several bolt holes are arranged in a uniform circular array on the first connecting flange 130. Mounting bolts pass through these bolt holes and connect to the reel 300, thus achieving synchronous rotation of the positioning sleeve 100 and the reel 300. In this embodiment, the first connecting flange 130 has six bolt holes, and the number can be adjusted according to actual needs.

[0051] Preferably, the bottom of the positioning sleeve 100 is provided with a step portion 140, which is used for positioning the positioning sleeve 100 during installation.

[0052] Specifically, such as Figure 3 As shown, the bottom of the positioning sleeve 100 is provided with a stepped portion 140 for locking inside the installation sleeve 200. This design facilitates the positioning and installation of the positioning sleeve 100 and also improves the stability of the positioning sleeve 100 after installation.

[0053] Preferably, a second connecting flange 210 is provided on the circumference of the mounting sleeve 200, and a connecting bolt is provided through the second connecting flange 210. The connecting bolt passes through the winding baffle 400 and the winding reel 300.

[0054] like Figure 3As shown, the second connecting flange 210 on the mounting sleeve 200 can be used to position the wire baffle 400 and the wire reel 300, and a connecting bolt can be arranged on the second connecting flange 210, the connecting bolt penetrating the second connecting flange 210 and the wire baffle 400 and being connected to the wire reel 300, so as to fixedly connect the mounting sleeve 200, the wire baffle 400 and the wire reel 300 together through the connecting bolt.

[0055] Preferably, the number of the wire slots 310 and the number of the clamping slots 410 arranged on the wire reel 300 and the wire baffle 400 are the same as the number of the guide protrusions 110.

[0056] In the embodiment, the number of the wire slots 310 and the number of the clamping slots 410 arranged on the wire reel 300 and the wire baffle 400 are preferably the same as the number of the guide protrusions 110, that is, the number of the wire slots 310 and the number of the clamping slots 410 are also arranged as three, and the number of the wire slots 310 and the number of the clamping slots 410 need to be consistent, and the number of the wire slots 310 and the number of the clamping slots 410 can be adjusted according to actual needs.

[0057] Preferably, the positioning sleeve 100 is integrally formed, and the surface of the guide protrusion 110 is a polished surface.

[0058] It can be understood that the positioning sleeve 100 is integrally formed, which can improve the structural strength, and the surface of the guide protrusion 110 is polished, which can reduce the friction force in the clamping process of the two positioning sleeves 100, thereby enhancing the overall service life of the positioning sleeve 100.

[0059] It should be noted that the relative terms, such as first and second, in the specification are used only to differentiate one entity from another entity, and do not necessarily require or imply that there is any such actual relationship or order between these entities.

[0060] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same or similar parts between the embodiments can be referred to each other.

[0061] The above provides a detailed introduction to the embodiments of the utility model. The principle and implementation mode of the utility model are described by applying specific examples, and the above embodiment description is only used to help understand the method and core idea of the utility model. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made to the utility model without departing from the principle of the utility model, and these improvements and modifications also fall within the protection scope of the utility model.

Claims

1. A cable coiling packaging jig characterized by comprising: The application relates to a wire winding device. Two positioning sleeves (100) in a cylindrical structure are oppositely arranged at the ends of two mounting sleeves (200), and the axes of the two positioning sleeves (100) coincide; the circumferential end surface of the positioning sleeve (100) is staggeredly provided with a guide protrusion (110) and a guide groove (120), and the guide protrusion (110) can be matched with the guide groove (120); Two wire winding discs (300) are oppositely arranged, the wire winding discs (300) are in a cylindrical structure, and the two wire winding discs (300) are detachably sleeved at the ends of the two mounting sleeves (200); the two wire winding discs (300) are concentrically arranged, and the circumferential surface of the two wire winding discs (300) is provided with an axial wire groove (310), and the wire grooves (310) on the two wire winding discs (300) are communicated when the guide protrusion (110) and the guide groove (120) are engaged; Two wire winding baffles (400) are respectively sleeved on the mounting sleeves (200), and the two wire winding baffles (400) are respectively attached to the two ends of the two wire winding discs (300) which are away from each other; the two wire winding baffles (400) are respectively provided with a clamping groove (410) which is communicated with the wire groove (310) on the corresponding wire winding disc (300).

2. The cable-in-roll packaging jig according to claim 1, wherein The guide protrusion (110) comprises two guide surfaces (111) which are arranged at an angle, and the guide surfaces (111) are planes.

3. The cable-in-roll packaging jig according to claim 2, wherein The positioning sleeve (100) is provided with three guide protrusions (110) and three guide grooves (120), and the guide protrusions (110) and the guide grooves (120) are uniformly distributed.

4. The cable-in-roll packaging jig according to claim 2, wherein The guide surface (111) is a smooth arc surface.

5. The cable-in-roll packaging jig according to claim 1, wherein, One of the two wire winding discs (300) is provided with a butt protrusion (320) at the end which is close to the other, and the other is provided with a butt groove (330) which is matched with the butt protrusion (320) at the end which is close to the one.

6. The cable-in-roll packaging jig according to claim 1, wherein The positioning sleeve (100) is mounted in the wire winding disc (300), and the positioning sleeve (100) is circumferentially provided with a first connecting flange (130), and the first connecting flange (130) is uniformly provided with a plurality of bolt holes for fixation.

7. The cable-in-tape packaging tool of claim 6, wherein, The positioning sleeve (100) is provided with a stepped portion (140) at the bottom, and the stepped portion (140) is used for positioning when the positioning sleeve (100) is installed.

8. The cable-in-roll packaging jig of claim 1, wherein, The mounting sleeve (200) is provided with a second connecting flange on the circumference, and a connecting bolt is penetratingly arranged on the second connecting flange, and the connecting bolt is arranged on the wire winding baffle (400) and the wire winding disc (300).

9. The cable-in-tape packaging tool of claim 3, wherein, The number of the wire grooves (310) and the number of the clamping grooves (410) arranged on the wire winding disc (300) and the wire winding baffle (400) are the same as the number of the guide protrusions (110).

10. The cable-in-roll packaging jig of claim 1, wherein, The positioning sleeve (100) is integrally formed, and the surface of the guide protrusion (110) is a polished surface.

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