Transportation device and detection system of blow-off pipe
By designing a nozzle transport device, the automated detection and classification of nozzles were achieved, solving the problems of low efficiency and high safety risks associated with manual handling, improving detection accuracy and reducing costs.
Patent Information
- Application Number
- CN202423317870.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing nozzle inspection technologies, manual handling is inefficient, costly, and poses safety risks. It also has low inspection accuracy and is prone to classification errors.
Design a nozzle transport device, including a support frame, transport bracket, gantry crane mechanism and sealing test mechanism, to achieve automated detection and classification by mechanized lifting and moving of the nozzle.
It improved testing efficiency, reduced manual handling, avoided safety risks, improved testing accuracy and classification accuracy, and reduced costs.
Smart Images

Figure CN223561146U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of the release and discharge pipe, specifically relates to a release and discharge pipe's transport device and detection system. BACKGROUND
[0002] The release and discharge is the process that the oil and gas exploration, development, for carrying out the oil, gas testing work and opening the well mouth artificially, lets the oil and gas in the well to be controlled and discharged outside. The release and discharge process usually needs to use the release and discharge pipe to form the release and discharge pipe line, and the release and discharge pipe line is a hard pipe line connected with the well mouth Christmas tree casing gate, which can be used for release and discharge pressure regulation or discharging oil and gas.
[0003] The release and discharge pipe usually contacts with fluid medium such as mud and oil and gas mixture during use, and damage phenomena such as abrasion, corrosion, leakage and even deformation occur after a period of time. In order to ensure the smooth progress of the release and discharge operation, the release and discharge pipe is usually detected regularly. During detection, the length of the release and discharge pipe is usually measured first, and then the release and discharge pipe is tested for sealing, and then the release and discharge pipe after sealing detection is classified as good and poor products.
[0004] However, in the related release and discharge pipe detection technology, the release and discharge pipe needs to be manually moved to the sealing test mechanism for sealing detection after the length measurement, and the release and discharge pipe after sealing detection also needs to be manually classified and stored on different storage racks. Manual handling of the release and discharge pipe can easily lead to low detection efficiency, high cost and the risk of injury, and manual classification of the release and discharge pipe after sealing detection is prone to error, which affects the accuracy of detection. UTILITY MODEL CONTENTS
[0005] In view of the above defects of the prior art, the utility model provides a release and discharge pipe transport device to solve at least one of the above technical defects in the prior art, so that the release and discharge pipe can be moved to the sealing test mechanism for sealing detection when detecting the release and discharge pipe, and the release and discharge pipe after sealing detection can be accurately classified as good and poor products, improving the detection efficiency and safety, and also improving the detection accuracy and reducing the cost.
[0006] The utility model provides a kind of detection system.
[0007] To achieve the purpose of the utility model, the utility model provides a kind of release and discharge pipe transport device, comprising:
[0008] Bearing frame is provided with bearing space, suitable for bearing release and discharge pipe to be detected;
[0009] Transport support is formed with transport area, and the bearing frame, sealing test mechanism and storage rack are all arranged in the transport area;
[0010] a first row of lifting mechanisms, slidingly connected to a first side of the transport support, adapted to lift the blowpipe located in the carrying space to the sealing test mechanism;
[0011] a second row of lifting mechanisms, slidingly connected to a second side of the transport support, adapted to lift the blowpipe after being tested by the sealing test mechanism to the storage rack.
[0012] Preferably, the transport device further comprises a first horizontal rail and a second horizontal rail;
[0013] the transport support comprises a first transport support and a second transport support, the first transport support and the second transport support are arranged in parallel along the horizontal direction to form the transport area, the first horizontal rail is arranged on the first transport support, and the second horizontal rail is arranged on the second transport support;
[0014] the first row of lifting mechanisms comprises a first main lifting beam, a first main end beam and a first auxiliary end beam, the first main end beam is arranged at a first end of the first main lifting beam, and the first auxiliary end beam is arranged at a second end of the first main lifting beam, the first main end beam is slidingly connected to the first horizontal rail, and the first auxiliary end beam is slidingly connected to the second horizontal rail;
[0015] the second row of lifting mechanisms comprises a second main lifting beam, a second main end beam and a second auxiliary end beam, the second main end beam is arranged at a first end of the second main lifting beam, and the second auxiliary end beam is arranged at a second end of the second main lifting beam, the second main end beam is slidingly connected to the first horizontal rail, and the second auxiliary end beam is slidingly connected to the second horizontal rail.
[0016] Preferably, the transport device further comprises a first longitudinal rail, a second longitudinal rail, a measuring mechanism and a processing module,
[0017] the first longitudinal rail is arranged on the first main lifting beam, and the second longitudinal rail is arranged on the second main lifting beam,
[0018] the measuring mechanism is arranged on the carrying rack and is adapted to measure the length value of the blowpipe located in the carrying space, and the measuring mechanism is electrically connected to the processing module;
[0019] the first row of lifting mechanisms further comprises a first main lifting mechanism and a first auxiliary lifting mechanism, the first main lifting mechanism and the first auxiliary lifting mechanism are slidingly connected to the first longitudinal rail, the first row of lifting mechanisms is electrically connected to the processing module, and is adapted to adjust the distance between the first main lifting mechanism and the first auxiliary lifting mechanism according to the length value data of the blowpipe in the processing module;
[0020] The second row hoisting mechanism further comprises a second main hoisting mechanism and a second auxiliary hoisting mechanism, the second main hoisting mechanism is slidably connected to the second longitudinal rail opposite to the second auxiliary hoisting mechanism, the second row hoisting mechanism is electrically connected to the processing module, and the distance between the second main hoisting mechanism and the second auxiliary hoisting mechanism is adjusted according to the length value data of the blowpipe in the processing module.
[0021] Preferably, the measuring mechanism comprises a first measuring mechanism and a second measuring mechanism arranged oppositely,
[0022] The first measuring mechanism is arranged at the first end of the carrier frame and is adapted to detect the distance from the first measuring mechanism to the first end of the blowpipe,
[0023] The second measuring mechanism is arranged at the second end of the carrier frame and is adapted to detect the distance from the second measuring mechanism to the second end of the blowpipe,
[0024] The processing module is electrically connected to the first measuring mechanism and the second measuring mechanism, and is adapted to process the data measured by the first measuring mechanism and the second measuring mechanism.
[0025] Preferably, the first measuring mechanism and the second measuring mechanism are identical and symmetrically arranged,
[0026] The first measuring mechanism comprises a first push rod and a first measuring sensor,
[0027] The first push rod comprises a first sliding rod and a first sliding seat, the first sliding seat is arranged at the first end of the carrier frame, the first measuring sensor is arranged on the first sliding rod, the first push rod reciprocally slides along the radial direction of the blowpipe, and the first measuring sensor is electrically connected to the processing module.
[0028] Preferably, the second row hoisting mechanism and the first row hoisting mechanism are identical and symmetrically arranged, and the first main hoisting mechanism and the first auxiliary hoisting mechanism are identical and symmetrically arranged,
[0029] The first main hoisting mechanism comprises a first hoisting member, a first walking mechanism and a first driving mechanism, the first driving mechanism drives the first walking mechanism to move along the first longitudinal rail, and the first hoisting member is arranged on the first walking mechanism.
[0030] Preferably, the first driving mechanism comprises a first driving motor and a first driving rail, the first walking mechanism comprises a first walking plate and a first walking sliding block, and the first hoisting member comprises a first telescopic member and a first magnetic attraction member,
[0031] The first walking sliding block is arranged on the first walking plate, and the first walking sliding block is slidably matched and connected to the first longitudinal rail.
[0032] The first driving motor is arranged on the first walking plate, and the first driving track is arranged on the first main beam.
[0033] The first end of the first telescopic member is fixed to the first walking plate, and the first magnetic member is arranged on the second end of the first telescopic member.
[0034] The utility model discloses a second aspect provides a kind of detection system, including the transport device of the above-mentioned release pipe, sealing test mechanism and storage rack,
[0035] The carrier frame, the sealing test mechanism and the storage rack are arranged along the horizontal direction in the transport area.
[0036] The sealing test mechanism is arranged at the discharge of the carrier frame, and is suitable for detecting the sealing of the release pipe.
[0037] The storage rack is arranged at the discharge of the sealing test mechanism.
[0038] Preferably, the sealing test mechanism includes a first clamping member and a second clamping member, suitable for clamping and sealing both ends of the release pipe.
[0039] The sealing test mechanism is also provided with a pressure sensor and an injection port, the injection port is communicated with the clamped and sealed release pipe, and the pressure sensor is suitable for monitoring the pressure of the release pipe.
[0040] Preferably, the storage rack includes a good product rack and a defective product rack.
[0041] The good product rack and the defective product rack are arranged at the discharge of the sealing test mechanism, and the second row of hoisting mechanism is electrically connected with the processing module, suitable for lifting the qualified release pipe on the sealing test mechanism to the good product rack according to the data of the processing module, and lifting the unsuitable release pipe to the defective product rack.
[0042] The utility model discloses a beneficial effect is: the utility model provides the transport device of the discharge pipe, through setting up and forming the transport support of transport area, load carrier, sealing test mechanism and deposit frame for bearing the discharge pipe of detection are set up in transport area, the first side of the first row of hoist mechanism of sliding connection in transport support can hoist the discharge pipe on the bearing space of load carrier to sealing test mechanism, no longer needs manual handling discharge pipe to sealing test mechanism, the second side of the second row of hoist mechanism of sliding connection in transport support can hoist the discharge pipe after sealing test mechanism detection to deposit frame, also does not need manual movement after detection discharge pipe to deposit frame, greatly reduces the handling operation quantity of manual discharge pipe, improves the detection efficiency, also avoids the risk of bruising, improves the security, can improve the precision of detection and reduce the cost simultaneously.
[0043] The detection system provided by the utility model, since including the transport device of the discharge pipe above, certainly has all the advantages of the device. That is, the detection system can also hoist the discharge pipe on the bearing space of the load carrier to the sealing test mechanism, and no longer needs to manually carry the discharge pipe to the sealing test mechanism. Moreover, the discharge pipe after the sealing test mechanism detection can also be hoisted to the deposit frame, and no manual movement of the discharge pipe after detection to the deposit frame is needed. Similarly, the handling operation quantity of manual discharge pipe can be greatly reduced, the detection efficiency is improved, the risk of bruising is avoided, the security is improved, the precision of detection can be improved, and the cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0044] The above and other objects, features and advantages of the present application will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings. In the drawings like reference numerals refer to like elements throughout. The embodiments disclosed herein are merely exemplary and not intended to suggest all applications or uses of the present application. The following embodiments are therefore not to be considered in a limiting sense.
[0045] Figure 1 The overall structure schematic view of the transport device of the discharge pipe provided by the utility model embodiment is shown in the figure.
[0046] Figure 2 The structure schematic view of the first row of hoist mechanism in the transport device of the discharge pipe provided by the utility model embodiment is shown in the figure.
[0047] Figure 3 The structure schematic view of the second row of hoist mechanism in the transport device of the discharge pipe provided by the utility model embodiment is shown in the figure.
[0048] Figure 4 The schematic view of the load carrier and the measuring mechanism in the transport device of the discharge pipe provided by the utility model embodiment is shown in the figure.
[0049] Figure 5 For Figure 4 Structure diagram of first measuring mechanism in the embodiment of the utility model;
[0050] Figure 6 Structure diagram of detection system provided by the embodiment of the utility model;
[0051] Figure 7 For Figure 6 Schematic view from another perspective;
[0052] Figure 8 Structure diagram of sealing test mechanism in the detection system provided by the embodiment of the utility model.
[0053] In the figure:
[0054] 1, the discharge pipe; 11, the first end of the discharge pipe; 12, the second end of the discharge pipe;
[0055] 100, the bearing frame; 101, the groove strip; 110, the bearing space; 111, the first end of the bearing frame; 112, the second end of the bearing frame;
[0056] 200, the transport support; 201, the transport area; 210, the first transport support; 211, the first horizontal track; 220, the second transport support; 221, the second horizontal track;
[0057] 300, the first row of lifting mechanisms; 310, the first main lifting beam; 311, the first longitudinal track; 320, the first main end beam; 330, the first auxiliary end beam; 340, the first main lifting mechanism; 341, the first lifting piece; 3411, the first telescopic piece; 3412, the first magnetic attraction piece; 342, the first walking mechanism; 3421, the first walking plate; 3422, the first walking sliding block; 343, the first driving mechanism; 3431, the first driving motor; 3432, the first driving track; 350, the first auxiliary lifting mechanism;
[0058] 400, the second row of lifting mechanisms; 410, the second main lifting beam; 411, the second longitudinal track; 420, the second main end beam; 430, the second auxiliary end beam; 440, the second main lifting mechanism; 450, the second auxiliary lifting mechanism;
[0059] 500, the measuring mechanism; 510, the first measuring mechanism; 511, the first push rod; 5111, the first sliding rod; 5112, the first sliding seat; 512, the first measuring sensor; 520, the second measuring mechanism;
[0060] 600, the sealing test mechanism; 610, the first clamping piece; 620, the second clamping piece; 630, the injection port;
[0061] 700, the storage rack; 710, the good product rack; 720, the defective product rack. DETAILED DESCRIPTION
[0062] For the convenience of understanding the utility model, the utility model will be described more fully below with reference to the relevant drawings.
[0063] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element and integrated as a whole, or a middle element can exist at the same time. The terms "mount", "one end", "the other end" and similar expressions used herein are only for illustrative purposes.
[0064] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this document belongs. The terminology used in the specification herein is for the purpose of describing specific embodiments only and is not intended to be limiting of the present utility model. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0065] The embodiments of the utility model will be described below in conjunction with Figures 1 to 8 The embodiments of the utility model will be described below in conjunction with
[0066] In order to more clearly illustrate the direction of each component in the detection device for the discharge pipe provided by the embodiments of the utility model, XYZ three-dimensional coordinate system is established in conjunction with Figures 1 to 8 , X axis is set as the horizontal direction, Y axis is set as the vertical direction, and Z axis is the vertical direction.
[0067] In conjunction with Figures 1 to 4 , the discharge pipe 1 can be placed on the storage rack 700 after being detected by the sealing test mechanism 600. The transport device for the discharge pipe provided by the embodiments of the utility model comprises a bearing rack 100, a transport support 200, a first row hoist mechanism 300 and a second row hoist mechanism 400.
[0068] Among them, the bearing rack 100 is provided with a bearing space 110, which can bear the discharge pipe 1 to be detected. In this embodiment, the bearing space 110 can be formed by the concave groove 101, the length direction of the groove 101 is parallel to the length direction of the discharge pipe 1, the discharge pipe 1 is placed on the bearing space 110, and the protruding edges on both sides of the groove 101 can prevent the discharge pipe 1 from rolling and falling off.
[0069] Of course, the bearing space 110 can be provided with multiple bearing spaces 110 to bear different specifications of the discharge pipe 1, for example: the bearing space 110 is provided with five bearing spaces 110, which can detect at least five specifications of the discharge pipe 1, thereby improving the detection efficiency.
[0070] The transport support 200 is formed with a transport area 201, and the carrying frame 100, the sealing test mechanism 600 and the storage frame 700 can be sequentially arranged on the transport area 201 along the transverse direction (for example, the X-axis transverse direction in the figure). Figure 1
[0071] The first row of hoisting mechanisms 300 can be slidably connected to the first side of the transport support 200 along the transverse direction, and can hoist the spray pipe 1 to be detected in the carrying space 110 to the sealing test mechanism 600.
[0072] After the sealing test mechanism 600 performs sealing detection on the spray pipe 1, the second row of hoisting mechanisms 400 can be slidably connected to the second side of the transport support 200 along the transverse direction, and can hoist the spray pipe 1 detected by the sealing test mechanism 600 to the storage frame 700.
[0073] It can be understood that the spray pipe transport device provided by the embodiments of the utility model can set the carrying frame 100 for carrying the spray pipe 1 to be detected, the sealing test mechanism 600 and the storage frame 700 in the transport area 201 by setting the transport support 200 formed with the transport area 201, can hoist the spray pipe 1 on the carrying space 110 of the carrying frame 100 to the sealing test mechanism 600 by slidably connecting the first row of hoisting mechanisms 300 to the first side of the transport support 200, and manual carrying of the spray pipe 1 to the sealing test mechanism 600 is not needed any more, can hoist the spray pipe 1 detected by the sealing test mechanism 600 to the storage frame 700 by slidably connecting the second row of hoisting mechanisms 400 to the second side of the transport support 200, and manual moving of the detected spray pipe 1 to the storage frame 700 is not needed any more, the manual carrying work amount of the spray pipe 1 is greatly reduced, the detection efficiency is improved, the risk of bruising people is avoided, the safety is improved, the detection precision is improved and the cost is reduced.
[0074] Specifically, in combination with Figure 1 In some embodiments of the utility model, the transport device further comprises a first horizontal rail 211 and a second horizontal rail 221.
[0075] The transport support 200 comprises a first transport support 210 and a second transport support 220, the first transport support 210 and the second transport support 220 are arranged in parallel along the transverse direction, and the first transport support 210 and the second transport support 220 form the transport area 201, the first horizontal rail 211 is arranged on the first transport support 210, and the second horizontal rail 221 is arranged on the second transport support 220, so that the structure of the transport support 200 is simpler and the stability is stronger.
[0076] The first row hoist mechanism 300 comprises a first main hoist beam 310, a first main end beam 320 and a first auxiliary end beam 330. The first main end beam 320 is arranged to be fixed at a first end of the first main hoist beam 310, and the first auxiliary end beam 330 is arranged to be fixed at a second end of the first main hoist beam 310. The first main end beam 320 is in sliding connection with the first horizontal rail 211, and the first auxiliary end beam 330 is in sliding connection with the second horizontal rail 221. In this way, the sliding friction between the first row hoist mechanism 300 and the transport support 200 is smaller, the sliding is smoother, the noise is reduced, and the sliding stability of the first row hoist mechanism 300 along the horizontal direction (for example, the X-axis horizontal direction) of the transport support 200 is improved. Figure 1
[0077] The second row hoist mechanism 400 comprises a second main hoist beam 410, a second main end beam 420 and a second auxiliary end beam 430. The second main end beam 420 is arranged to be fixed at a first end of the second main hoist beam 410, and the second auxiliary end beam 430 is arranged to be fixed at a second end of the second main hoist beam 410. The second main end beam 420 is in sliding connection with the first horizontal rail 211, and the second auxiliary end beam 430 is in sliding connection with the second horizontal rail 221. In this way, the sliding friction between the second row hoist mechanism 400 and the transport support 200 is smaller, the sliding is smoother, the noise is reduced, and the sliding stability of the second row hoist mechanism 400 along the horizontal direction (for example, the X-axis horizontal direction) of the transport support 200 is improved. Figure 1
[0078] Further, in combination with Figures 1 to 3 , in order to make the first row hoist mechanism 300 and the second row hoist mechanism 400 of the transport device bear force more evenly when hoisting the spray pipe 1, the hoisting process is more stable and safer, in some embodiments of the present application, the transport device further comprises a first longitudinal rail 311, a second longitudinal rail 411, a measuring mechanism 500 and a processing module.
[0079] The first longitudinal rail 311 is arranged to be fixed at the first main hoist beam 310, and the second longitudinal rail 411 is arranged to be fixed at the second main hoist beam 410.
[0080] The measuring mechanism 500 is arranged on the carrier frame 100 and can measure the length value of the spray pipe 1 located on the carrying space 110. The measuring mechanism 500 is electrically connected with the processing module and can feed back the length value signal data of the spray pipe 1 to the processing module.
[0081] The first row hoist mechanism 300 further comprises a first main hoist mechanism 340 and a first auxiliary hoist mechanism 350. The first main hoist mechanism 340 and the first auxiliary hoist mechanism 350 are in sliding connection with the first longitudinal rail 311, so that the first main hoist mechanism 340 and the first auxiliary hoist mechanism 350 can slide along the longitudinal direction (for example, Figure 1 The first main lifting mechanism 340 and the first auxiliary lifting mechanism 350 slide relative to each other in the longitudinal direction of the Y-axis of the first main lifting beam 310. The first gantry crane 300 is electrically connected to the processing module and can adjust the distance between the first main lifting mechanism 340 and the first auxiliary lifting mechanism 350 according to the length data of the discharge pipe 1 in the processing module. This makes the force more even and the lifting process more stable when the first main lifting mechanism 340 and the first auxiliary lifting mechanism 350 lift the discharge pipe 1 located in the bearing space 110 of the bearing frame 100, further improving the safety of transportation.
[0082] The second gantry crane mechanism 400 also includes a second main lifting mechanism 440 and a second auxiliary lifting mechanism 450. The second main lifting mechanism 440 and the second auxiliary lifting mechanism 450 are slidably connected relative to each other on the second longitudinal track 411, so that the second main lifting mechanism 440 and the second auxiliary lifting mechanism 450 can be aligned along the longitudinal direction (e.g., along the longitudinal track). Figure 1 The second main lifting mechanism 440 slides relative to the second main lifting beam 410 (in the longitudinal direction of the Y-axis). The second gantry crane 400 is electrically connected to the processing module and can adjust the distance between the second main lifting mechanism 440 and the second auxiliary lifting mechanism 450 according to the length data of the discharge pipe 1 in the processing module. This makes the force more even and the lifting process more stable when the second main lifting mechanism 440 and the second auxiliary lifting mechanism 450 lift the discharge pipe 1 located on the sealing test mechanism 600, further improving the safety of transportation.
[0083] Specifically, in combination Figure 4 and Figure 5 In order to eliminate the need for manual measurement of the length of the discharge pipe 1, avoid the influence of human skill level and technical expertise on the measurement results, improve measurement accuracy, increase measurement efficiency and reduce costs, and thus ensure the safety of the subsequent lifting of the discharge pipe 1 by the gantry crane, in some embodiments of this utility model, the measuring mechanism 500 includes a first measuring mechanism 510 and a second measuring mechanism 520 arranged opposite to each other.
[0084] The first measuring mechanism 510 is installed at the first end 111 of the support frame and can detect the distance D1 value between the first measuring mechanism 510 and the first end 11 of the discharge pipe.
[0085] The second measuring mechanism 520 is installed at the second end 112 of the support frame and can detect the distance D2 value between the second measuring mechanism 520 and the second end 12 of the nozzle.
[0086] The processing module is electrically connected to the first measuring mechanism 510 and the second measuring mechanism 520, and is capable of processing the data measured by the first measuring mechanism 510 and the second measuring mechanism 520. For example, by processing the distance D1 value from the first measuring mechanism 510 to the first end 11 of the nozzle and the distance D2 value from the second measuring mechanism 520 to the second end 12 of the nozzle (i.e., by subtracting the distance D between the first measuring mechanism 510 and the second measuring mechanism 520 from (D1+D2)), the length L of the nozzle 1 located between the first measuring mechanism 510 and the second measuring mechanism 520 can be obtained.
[0087] Of course, combined Figure 4 and Figure 5 In order to simplify the structure of the measuring mechanism 500 and save manufacturing costs, in some embodiments of this utility model, the first measuring mechanism 510 and the second measuring mechanism 520 are completely identical and symmetrically arranged.
[0088] Furthermore, since flanges are typically provided at both ends of the nozzle 1, and these flanges usually have through holes, in order to improve the accuracy of the first measuring mechanism 510 in detecting or measuring the distance D1 from the first measuring mechanism 510 to the first end 11 of the nozzle, the first measuring mechanism 510 includes a first push rod 511 and a first measuring sensor 512, which can be a laser displacement ranging sensor.
[0089] Specifically, the first push rod 511 includes a first slide rod 5111 and a first slide block 5112. The first slide block 5112 is disposed at the first end 111 of the support frame, and the first measuring sensor 512 is disposed at the first slide rod 5111. The first push rod 511 is located along the radial direction of the discharge pipe 1 (e.g., Figure 1 The laser can slide back and forth along the vertical direction of the Z-axis to avoid the phenomenon that the laser is emitted from the through hole on the flange to the second measuring sensor and causes measurement failure, thereby improving the detection accuracy. The first measuring sensor 512 is electrically connected to the processing module to process the detected distance D1 data from the first measuring sensor 512 to the first end 11 of the nozzle.
[0090] Furthermore, to improve the measurement efficiency of the measuring mechanism 500 in measuring the length of the nozzle 1, in some embodiments of this invention, the first measuring mechanism 510 and the second measuring mechanism 520 can be configured as a group, and the measuring mechanism 500 is configured with at least two groups. For example, in this embodiment, the measuring mechanism 500 is configured with five groups, that is, the first measuring mechanism 510 and the second measuring mechanism 520 are both configured with five, which can detect five nozzles 1 at a time.
[0091] Combination Figures 1 to 5, in order to further simplify the structure of the transport device, in order to save manufacturing cost, in some embodiments of the utility model, the second row hoist mechanism 400 is completely same with the first row hoist mechanism 300 and is set up relatively symmetrical, and the first main hoist mechanism 340 and the first auxiliary hoist mechanism 350 are also completely same and are set up relatively symmetrical.
[0092] Wherein, the first main hoist mechanism 340 includes the first hoisting piece 341, the first walking mechanism 342 and the first drive mechanism 343.The first drive mechanism 343 drives the first walking mechanism 342 to move along the first longitudinal rail 311 (for example, the Y-axis longitudinal direction in the figure, Figure 1 The first hoisting piece 341 is fixedly arranged on the first walking mechanism 342, and the first hoisting piece 341 can hoist the nozzle 1 in the vertical direction (for example, the Z-axis vertical direction in the figure, Figure 1
[0093] That is, the second row hoist mechanism 400 also certainly has the same components as the first row hoist mechanism 300. For example: the second main hoist mechanism 440 is completely same with the first main hoist mechanism 340, and the second auxiliary hoist mechanism 450 is completely same with the first auxiliary hoist mechanism 350. The second main hoist mechanism 440 includes the second hoisting piece which is completely same with the first hoisting piece 341, the second walking mechanism which is completely same with the first walking mechanism 342 and the second drive mechanism which is completely same with the first drive mechanism 343. The second drive mechanism drives the second walking mechanism to move along the second longitudinal rail 411 (for example, the Y-axis longitudinal direction in the figure, Figure 1 The second hoisting piece is fixedly arranged on the second walking mechanism, and the second hoisting piece can hoist the nozzle 1 in the vertical direction (for example, the Z-axis vertical direction in the figure, Figure 1 Other components are not described here
[0094] In combination Figures 1 to 3 In a specific embodiment, the first drive mechanism 343 includes the first drive motor 3431 and the first drive rail 3432. The first walking mechanism 342 includes the first walking plate 3421 and the first walking slider 3422. The first hoisting piece 341 includes the first telescopic piece 3411 and the first magnetic attraction piece 3412.
[0095] The first walking slider 3422 is fixed on the first walking plate 3421, and the first walking slider 3422 is slidably matched with the first longitudinal rail 311, so that the first walking plate 3421 can slide more stably on the first main beam 310 in the longitudinal direction.
[0096] The first driving motor 3431 is fixed on the first walking plate 3421, and the first driving track 3432 is fixed on the first main hoisting beam 310. The first driving motor 3431 is in driving matching connection with the first driving track 3432. In the embodiment, the first driving motor 3431 can be a 0.55KW servo motor, and the first driving track 3432 can be a rack track. A driving gear matched with the rack track is arranged on an output shaft of the 0.55KW servo motor. When the output shaft of the 0.55KW servo motor rotates, the first walking plate 3421 can be driven to move in the longitudinal direction, so that the first walking mechanism 342 is driven to move in the longitudinal direction, and finally the first hoisting piece 341 moves in the longitudinal direction.
[0097] The first end of the first telescopic piece 3411 is fixed on the first walking plate 3421, and the first magnetic attraction piece 3412 is arranged at the second end of the first telescopic piece 3411. The first telescopic piece 3411 drives the first magnetic attraction piece 3412 to move in the vertical direction. In the embodiment, the first telescopic piece 3411 can be a servo electric cylinder, and the first magnetic attraction piece 3412 can be a permanent magnetic hoisting plate. The permanent magnetic hoisting plate is fixed at the telescopic rod of the servo electric cylinder. When the servo electric cylinder contacts the permanent magnetic hoisting plate with the blowpipe 1, the permanent magnetic hoisting plate can be tightly attracted to the blowpipe under the action of the magnetic force. After the telescopic rod of the servo electric cylinder is retracted, the blowpipe 1 can be hoisted, and hoisting is more convenient and simple.
[0098] Since the second walking and hoisting mechanism 400 is completely same as the first walking and hoisting mechanism 300, the second driving mechanism also comprises a second driving motor completely same as the first driving motor 3431 and a second driving track completely same as the first driving track 3432. The second walking mechanism comprises a second walking plate completely same as the first walking plate 3421 and a second walking sliding block completely same as the first walking sliding block 3422. The second hoisting piece comprises a second telescopic piece completely same as the first telescopic piece 3411 and a second magnetic attraction piece completely same as the first magnetic attraction piece 3412. Other components will not be described here.
[0099] In combination Figures 6 to 8 , the embodiment of the utility model also provides a detection system, the detection system includes the transport device of the blowpipe, the sealing test mechanism 600 and the storage rack 700 of above.
[0100] Among them, the bearing frame 100, the sealing test mechanism 600 and the storage rack 700 are arranged at the transport area 201 along the transverse direction (for example, Figure 1 X transverse direction in).
[0101] The sealing test mechanism 600 is arranged at the discharging place of the bearing frame 100, can carry out sealing detection to the blowpipe 1 hoisted from the bearing space 110 of the bearing frame 100 in the first walking and hoisting mechanism 300 in the transport device, to detect whether the blowpipe is qualified.
[0102] The storage rack 700 is arranged at the discharging position of the sealing test mechanism 600, and the launched nozzle 1 after being detected by the sealing test mechanism 600 can be stored in the storage rack 700 and hoisted from the second row of hoisting mechanisms 400 in the conveying device.
[0103] It can be understood that the detection system provided by the embodiment of the utility model certainly has all the advantages of the device because the detection system comprises the conveying device of the launched nozzle. That is, the detection system can also hoist the launched nozzle 1 on the bearing space 110 of the bearing rack 100 to the sealing test mechanism 600, and manual carrying of the launched nozzle 1 to the sealing test mechanism 600 is no longer needed. Moreover, the launched nozzle 1 after being detected by the sealing test mechanism 600 can also be hoisted to the storage rack 700, and manual moving of the launched nozzle 1 after being detected to the storage rack 700 is also no longer needed. Similarly, the manual carrying work amount of the launched nozzle 1 can be greatly reduced, the detection efficiency is improved, the risk of bruising a person is avoided, the safety is improved, and the detection precision and cost can also be improved.
[0104] Specifically, in combination with Figures 7 to 8 In some embodiments of the utility model, the sealing test mechanism 600 comprises a first clamping piece 610 and a second clamping piece 620, and can clamp both ends of the sealed launched nozzle 1.
[0105] The sealing test mechanism 600 is also provided with a pressure sensor and an injection port 630. The injection port 630 is communicated with the clamped and sealed launched nozzle 1. The pressure sensor can monitor the pressure of the launched nozzle 1, can transmit the pressure data to a processing module, and can judge whether the sealing performance of the detected launched nozzle 1 is qualified after being processed by the processing module. For example, the water pressure test control system in the integrated clamping test monitoring can be used to perform water pressure boosting, pressure maintaining, pressure releasing and other sealing pressure tests on the launched nozzle 1. The pressure sensor can transmit the pressure data to the processing module for processing to obtain data of whether the launched nozzle 1 is qualified.
[0106] In addition, the sealing test mechanism 600 is electrically connected with the processing module, and the distance value between the first clamping piece 610 and the second clamping piece 620 can also be adjusted according to the length value L data of the launched nozzle 1, so that the launched nozzle 1 can be more easily placed on the sealing test mechanism 600, and the first clamping piece 610 and the second clamping piece 620 can more quickly clamp and seal the launched nozzle 1.
[0107] All the data after the water pressure test of the sealing test mechanism 600, whether qualified or not, will be saved in the database of the system, and will be archived according to the identity number of the launched nozzle 1, so as to facilitate data management and parameter tracking of the launched nozzle 1, facilitate classification of workers, and improve the detection efficiency.
[0108] Of course, after the magnetic attraction of the transport device firmly attracts the discharge pipe 1, the sealing test mechanism 600 releases the top pressing oil cylinder to allow the water injected in the discharge pipe 1 during the test to be directly discharged into the water tank of the top pressing oil cylinder. After the water in the discharge pipe 1 is completely discharged, the magnetic attraction of the magnetic attraction member attracts the discharge pipe 1 that has been tested to the storage rack 700, and the discharge pipe 1 that has been tested is classified as qualified or unqualified according to the test results.
[0109] In combination Figure 6 And Figure 7 In some embodiments of the present application, the storage rack 700 includes a good product rack 710 and a defective product rack 720.
[0110] The good product rack 710 and the defective product rack 720 are arranged at the discharge position of the sealing test mechanism 600, and the second hoisting mechanism 400 is electrically connected with the processing module, so that the discharge pipe 1 that is qualified on the sealing test mechanism 600 can be hoisted to the good product rack 710, and the discharge pipe 1 that is unqualified can be hoisted to the defective product rack 720. In this way, the detection system can classify the discharge pipe 1 after detection as a good product or a defective product, avoid manual classification, and improve the detection efficiency. When the qualified discharge pipe is stored in the good product rack 710 or the unqualified discharge pipe is stored in the defective product rack 720, the qualified discharge pipe or the unqualified discharge pipe can be hoisted and removed by the transport device, and the empty good product rack 710 or the defective product rack 720 can be placed again.
[0111] In the present specification, unless specifically defined and limited, a first feature is "on" or "under" a second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature is "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature is "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0112] In the description of the present specification, the description of the terms "preferred embodiment", "further embodiment", "some embodiments", "other embodiments" or "specific examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. Furthermore, the skilled person in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.
[0113] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and that changes, modifications, substitutions and variations can be made by those skilled in the art without departing from the scope of the present application.
Claims
1. A transport device for a blowpipe, characterized in that The transport device comprises: a bearing frame provided with a bearing space and adapted to bear the blow-off pipe to be detected; a transport support formed with a transport area, the bearing frame, the sealing test mechanism and the storage rack being arranged in the transport area; a first row of lifting mechanisms slidably connected to a first side of the transport support and adapted to lift the blow-off pipe in the bearing space to the sealing test mechanism; a second row of lifting mechanisms slidably connected to a second side of the transport support and adapted to lift the blow-off pipe after the sealing test mechanism to the storage rack.
2. The transport apparatus for blowout pipes as claimed in claim 1, wherein The transport device further comprises a first horizontal rail and a second horizontal rail; the transport support comprises a first transport support and a second transport support, the first transport support and the second transport support being arranged in parallel along a horizontal direction to form the transport area, the first horizontal rail being arranged in the first transport support and the second horizontal rail being arranged in the second transport support; the first row of lifting mechanisms comprises a first main lifting beam, a first main end beam and a first auxiliary end beam, the first main end beam being arranged at a first end of the first main lifting beam and the first auxiliary end beam being arranged at a second end of the first main lifting beam, the first main end beam being slidably connected to the first horizontal rail and the first auxiliary end beam being slidably connected to the second horizontal rail; the second row of lifting mechanisms comprises a second main lifting beam, a second main end beam and a second auxiliary end beam, the second main end beam being arranged at a first end of the second main lifting beam and the second auxiliary end beam being arranged at a second end of the second main lifting beam, the second main end beam being slidably connected to the first horizontal rail and the second auxiliary end beam being slidably connected to the second horizontal rail.
3. The transport apparatus for blowout pipes as claimed in claim 2, wherein The transport device further comprises a first vertical rail, a second vertical rail, a measuring mechanism and a processing module, the first vertical rail being arranged in the first main lifting beam and the second vertical rail being arranged in the second main lifting beam, the measuring mechanism being arranged in the bearing frame and adapted to measure a length value of the blow-off pipe in the bearing space, the measuring mechanism being electrically connected to the processing module; the first row of lifting mechanisms further comprises a first main lifting mechanism and a first auxiliary lifting mechanism, the first main lifting mechanism and the first auxiliary lifting mechanism being oppositely slidably connected to the first vertical rail, the first row of lifting mechanisms being electrically connected to the processing module and adapted to adjust a distance between the first main lifting mechanism and the first auxiliary lifting mechanism according to the length value data of the blow-off pipe in the processing module; the second row of lifting mechanisms further comprises a second main lifting mechanism and a second auxiliary lifting mechanism, the second main lifting mechanism and the second auxiliary lifting mechanism being oppositely slidably connected to the second vertical rail, the second row of lifting mechanisms being electrically connected to the processing module and adapted to adjust a distance between the second main lifting mechanism and the second auxiliary lifting mechanism according to the length value data of the blow-off pipe in the processing module.
4. The transport apparatus for blowout pipes as claimed in claim 3, wherein the measuring mechanism comprises oppositely arranged first and second measuring mechanisms, the first measuring mechanism being arranged at a first end of the bearing frame and adapted to detect a distance from the first measuring mechanism to a first end of the blow-off pipe, The second measuring mechanism is arranged at the second end of the carrier frame and is adapted to detect the distance from the second measuring mechanism to the second end of the blow pipe, The processing module is electrically connected with the first measuring mechanism and the second measuring mechanism and is adapted to process the data measured by the first measuring mechanism and the second measuring mechanism.
5. The transport apparatus for blowout pipes as claimed in claim 4, wherein The first measuring mechanism and the second measuring mechanism are completely identical and symmetrically arranged, The first measuring mechanism comprises a first push rod and a first measuring sensor, The first push rod comprises a first sliding rod and a first sliding seat, the first sliding seat is arranged at the first end of the carrier frame, the first measuring sensor is arranged on the first sliding rod, the first push rod reciprocally slides along the radial direction of the blow pipe, and the first measuring sensor is electrically connected with the processing module.
6. The transport apparatus for blowout pipes as claimed in claim 3, wherein The first main lifting mechanism and the first auxiliary lifting mechanism are completely identical and symmetrically arranged, The first main lifting mechanism comprises a first lifting piece, a first walking mechanism and a first driving mechanism, the first driving mechanism drives the first walking mechanism to move along the first longitudinal rail, and the first lifting piece is arranged on the first walking mechanism.
7. The transport apparatus for blowout pipes as claimed in claim 6, wherein The first driving mechanism comprises a first driving motor and a first driving rail, the first walking mechanism comprises a first walking plate and a first walking sliding block, the first lifting piece comprises a first telescopic piece and a first magnetic attraction piece, The first walking sliding block is arranged on the first walking plate, and the first walking sliding block is in sliding matching connection with the first longitudinal rail; The first driving motor is arranged on the first walking plate, the first driving rail is arranged on the first main lifting beam, and the first driving motor is in driving matching connection with the first driving rail; The first end of the first telescopic piece is fixed to the first walking plate, the first magnetic attraction piece is arranged at the second end of the first telescopic piece, and the first telescopic piece drives the first magnetic attraction piece to move along the vertical direction.
8. A detection system characterized by, The transportation device comprising the blow pipe of any one of claims 1 to 7, a sealing test mechanism and a storage rack, The carrier frame, the sealing test mechanism and the storage rack are arranged in the transportation area along the transverse direction, The sealing test mechanism is arranged at the discharging position of the carrier frame and is adapted to detect the sealing performance of the blow pipe; The storage rack is arranged at the discharging position of the sealing test mechanism.
9. The detection system of claim 8, wherein, The sealing test mechanism comprises a first clamping piece and a second clamping piece and is adapted to clamp and seal the two ends of the blow pipe, The sealing test mechanism is further provided with a pressure sensor and an injection port, the injection port is in communication with the clamped and sealed blow pipe, and the pressure sensor is adapted to monitor the pressure of the blow pipe.
10. The detection system of claim 9, wherein, The storage rack comprises a good product rack and a defective product rack, The good product rack and the defective product rack are arranged at the discharging position of the sealing test mechanism, the second lifting mechanism is electrically connected with the processing module, and the second lifting mechanism is adapted to lift the qualified blow pipe on the sealing test mechanism to the good product rack and lift the unqualified blow pipe to the defective product rack according to the data of the processing module.