Beverage and other material filling equipment based on automatic back suction and residue prevention
By introducing a clamping module and a back suction system into the liquid filling equipment, the problems of dripping and residue after filling are solved, achieving filling stability and automation, and ensuring food safety.
Patent Information
- Application Number
- CN202423010762.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing liquid filling equipment is prone to dripping and liquid residue after filling, which increases the cleaning process and may affect food hygiene and safety.
A device comprising a conveyor belt, a clamping module, a filling module, and a back suction system was designed. The clamping module stabilizes the filling bottle, the filling module achieves precise filling, and the back suction system recovers residual liquid to a collection chamber after filling, avoiding dripping and residue.
It achieves stability and automation in the filling process, avoids food hygiene and safety issues, and improves the equipment's performance and automation level.
Smart Images
Figure CN223561276U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to liquid filling equipment field especially relates to a kind of beverage and material filling equipment based on automatic back suction anti-residual. BACKGROUND
[0002] Filling machine is a small category of product in packaging machine, and can be divided into liquid filling machine, paste filling machine, powder filling machine and granular filling machine from the packaging angle of material, and can be divided into semi-automatic filling machine and fully-automatic filling production line from the automation degree of production.Liquid filling machine is widely used in daily chemical, oil and other industries, and can fill different high-viscosity fluids.
[0003] The existing device may exist dripping and liquid residue in the bottom of the equipment when the device finishes filling liquid to the container in actual use process, thereby increasing the cleaning process in production process, and the residual liquid may affect the normal use of the equipment and cause food hygiene and safety problems to some extent. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of beverage and material filling equipment based on automatic back suction anti-residual, to solve the existing device may exist dripping and liquid residue in the bottom of the equipment when the device finishes filling liquid to the container in actual use process, thereby increasing the cleaning process in production process, and the residual liquid may affect the normal use of the equipment and cause food hygiene and safety problems to some extent.
[0005] To achieve the above object, the utility model adopts the following technical scheme:
[0006] A kind of beverage and material filling equipment based on automatic back suction anti-residual, including workbench, the top of the workbench is fixedly connected with two installation seats, the inside of two installation seats is all provided with conveying belt, and the bottom of two installation seats is all fixedly connected with support seat, one side outer wall of one installation seat is fixedly connected with connecting plate, the top of connecting plate is movably connected with round bar, and one end of round bar is fixedly connected with U-shaped limiting plate, the outer wall of round bar is provided with torsion spring, the top of the workbench is fixedly connected with L-shaped fixed plate, L-shaped fixed plate is provided with installation hole in the top, and installation hole is provided with filling module in the inside, the top of the workbench is provided with circular mounting slot, circular mounting slot is fixedly connected with driving motor in the inside, the output shaft of driving motor is connected with tray by coupling, the top of tray is provided with four installation holes, and the inside of four installation holes is all provided with clamping module.
[0007] The filling bottle is placed on the conveying belt, when the filling bottle abuts against the U-shaped limiting plate, the clamping module is started to clamp the filling bottle, at the same time, the driving motor is started to drive the tray to rotate, under the guidance of the round rod and the connecting plate, the filling bottle can be separated from the U-shaped limiting plate and moved below the filling module, at the same time, the U-shaped limiting plate can be automatically reset under the action of the torsional spring; through the clamping module, the stability of the equipment during filling can be improved; through the filling module, the filling bottle can be accurately filled, and the liquid remaining in the inner wall and the bottom of the equipment can be sucked back.
[0008] In a preferred scheme, the filling module comprises a liquid storage tank, a hydraulic telescopic rod and a rectangular fixed plate, the liquid storage tank is located on the inner wall of the mounting hole, the hydraulic telescopic rod is fixedly connected to one side of the outer wall of the L-shaped fixed plate, the rectangular fixed plate is fixedly connected to the L-shaped fixed plate, and the bottom of the liquid storage tank is provided with a delivery pipe; the outer wall of the delivery pipe is fixedly connected with a valve, the bottom of the delivery pipe is fixedly connected with a filling head, the outer wall of the delivery pipe is provided with a slot, and the inside of the slot is provided with a connecting pipe, one end of the connecting pipe is fixedly connected to one side of the outer wall of the rectangular fixed plate, the outer wall of the rectangular fixed plate is provided with a circular hole, the outer wall of the connecting pipe is provided with a communication pipe, one end of the communication pipe is provided with a collection bin, and one side of the outer wall of the collection bin is fixedly connected with one side of the outer wall of the rectangular fixed plate; the output end of the hydraulic telescopic rod is fixedly connected with a rectangular limiting plate, one side of the outer wall of the rectangular limiting plate is fixedly connected with a push rod, the push rod is located in the circular hole, and one end of the push rod is fixedly connected with a rubber plug, and the rubber plug is located in the connecting pipe.
[0009] By setting the filling module, the filling module is suitable for the link of beverage filling, that is, when the filling module is running, the beverage can be filled, after the filling is completed, the beverage liquid remaining in the delivery pipe and the inner wall of the filling head can be extracted through the communication pipe into the inside of the collection bin, thereby realizing automatic back suction of the beverage, avoiding food hygiene and safety problems, and improving the automation degree of the device.
[0010] In a preferred scheme, the four clamping modules each comprise a U-shaped outer frame, four U-shaped outer frames are respectively located in the four mounting holes, one side of the inner wall of each of the four U-shaped outer frames is fixedly connected with an electric telescopic rod, and the output end of each of the four electric telescopic rods is fixedly connected with a gear plate; two shaft rods symmetrically distributed in the inside of each of the four U-shaped outer frames, the outer wall of each of the plurality of shaft rods is fixedly connected with a clamping rod, and the outer wall of each of the plurality of clamping rods is provided with a rubber pad; the outer wall of each of the plurality of shaft rods is provided with a driven gear, and the two driven gears located on the same U-shaped outer frame are engaged with the same gear plate.
[0011] Through setting the clamping module, the clamping module is suitable for clamping the filling bottle during filling, that is, the clamping module can automatically clamp the filling bottle needed to be filled during operation, the stability of the filling bottle during filling of the beverage is improved, the beverage is prevented from spilling out, and the use effect of the device is improved.
[0012] From the above, the beverage and material filling equipment based on automatic back suction and anti-residual provided by the utility model can fill beverage, can extract beverage liquid left in the inner wall of the conveying pipe and the filling head after filling is completed, and the beverage liquid enters the inside of the collecting bin through the connecting pipe, so that automatic back suction of the beverage is realized, food hygiene and safety problems are avoided, and the automatic degree of the device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 The utility model provides a kind of overall structure schematic diagram of beverage and material filling equipment based on automatic back suction and anti-residual.
[0014] Figure 2 The utility model provides a kind of torsional spring and conveying belt structure schematic diagram of beverage and material filling equipment based on automatic back suction and anti-residual.
[0015] Figure 3 The utility model provides a kind of filling module structure schematic diagram of beverage and material filling equipment based on automatic back suction and anti-residual.
[0016] Figure 4 The utility model provides a kind of filling module partial structure schematic diagram of beverage and material filling equipment based on automatic back suction and anti-residual.
[0017] Figure 5 The utility model provides a kind of clamping module structure schematic diagram of beverage and material filling equipment based on automatic back suction and anti-residual.
[0018] In the drawing, 1, workbench;2, conveying belt;3, support seat;4, mounting seat;5, L type fixed plate;6, filling module;601, liquid storage tank;602, valve;603, conveying pipe;604, filling head;605, connecting pipe;606, rectangular limiting plate;607, hydraulic telescopic rod;608, rectangular fixed plate;609, connecting pipe;610, push rod;611, rubber plug;612, collecting bin;7, clamping module;701, U type outer frame;702, shaft;703, gear plate;704, rubber pad;705, clamping rod;706, driven gear;707, electric telescopic rod;8, U type limiting plate;9, round bar;10, connecting plate;11, torsional spring;12, driving motor;13, tray. DETAILED DESCRIPTION
[0019] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0020] The beverage filling device disclosed by the present application is mainly applied to the existing device in the actual use process. After the device finishes filling the liquid into the container, there may be liquid drops and liquid residues at the bottom of the device, thereby increasing the cleaning process in the production process, and the residual liquid may affect the normal use of the device and cause food hygiene and safety problems to a certain extent.
[0021] Referring to Figures 1-5 A beverage filling device based on automatic back-suction anti-residue, comprising a workbench 1, the top of the workbench 1 is fixedly connected with two mounting seats 4, the interiors of the two mounting seats 4 are both provided with a conveying belt 2, and the bottoms of the two mounting seats 4 are both fixedly connected with a supporting seat 3, one side outer wall of one of the mounting seats 4 is fixedly connected with a connecting plate 10, the top of the connecting plate 10 is bearing-connected with a round rod 9, one end of the round rod 9 is fixedly connected with a U-shaped limiting plate 8, the outer wall of the round rod 9 is provided with a torsional spring 11, the top of the workbench 1 is fixedly connected with an L-shaped fixed plate 5, the top of the L-shaped fixed plate 5 is provided with a mounting hole, and the interior of the mounting hole is provided with a filling module 6, the top of the workbench 1 is provided with a circular mounting groove, the interior of the circular mounting groove is fixedly connected with a driving motor 12, the output shaft of the driving motor 12 is connected with a tray 13 through a shaft coupling, the top of the tray 13 is provided with four mounting holes, and the interiors of the four mounting holes are all provided with a clamping module 7.
[0022] Specifically, the filling bottle is placed on the conveying belt 2, when the filling bottle abuts against the U-shaped limiting plate 8, the clamping module 7 is started to clamp the filling bottle, and at the same time, the driving motor 12 is started to drive the tray 13 to rotate, under the guidance of the round rod 9 and the connecting plate 10, the filling bottle can be separated from the U-shaped limiting plate 8 and moved below the filling module 6, and at the same time, the U-shaped limiting plate 8 can be automatically reset under the action of the torsional spring 11; by setting the clamping module 7, the stability of the device during filling can be improved; by setting the filling module 6, the filling bottle can be accurately filled, and the liquid remaining in the inner wall and the bottom of the device can be back-sucked.
[0023] Referring to Figure 1 , Figure 3 and Figure 4In a preferred embodiment, the filling module 6 comprises a liquid storage tank 601, a hydraulic telescopic rod 607 and a rectangular fixed plate 608, the liquid storage tank 601 is located on the inner wall of the mounting hole, the hydraulic telescopic rod 607 is fixedly connected to one side of the outer wall of the L-shaped fixed plate 5, the rectangular fixed plate 608 is fixedly connected to the L-shaped fixed plate 5, and the bottom of the liquid storage tank 601 is provided with a delivery pipe 603; the outer wall of the delivery pipe 603 is fixedly connected with a valve 602, the bottom of the delivery pipe 603 is fixedly connected with a filling head 604, the outer wall of the delivery pipe 603 is provided with a slot, and the inside of the slot is provided with a connecting pipe 605, one end of the connecting pipe 605 is fixedly connected to one side of the outer wall of the rectangular fixed plate 608, the outer wall of the rectangular fixed plate 608 is provided with a circular hole, the outer wall of the connecting pipe 605 is provided with a communication pipe 609, one end of the communication pipe 609 is provided with a collection bin 612, and one side of the outer wall of the collection bin 612 is fixedly connected to one side of the outer wall of the rectangular fixed plate 608; the output end of the hydraulic telescopic rod 607 is fixedly connected with a rectangular limiting plate 606, one side of the outer wall of the rectangular limiting plate 606 is fixedly connected with a push rod 610, the push rod 610 is located in the circular hole, and one end of the push rod 610 is fixedly connected with a rubber plug 611, the rubber plug 611 is located in the connecting pipe 605.
[0024] Specifically, the valve 602 is opened, the beverage in the liquid storage tank 601 can be filled into the filling bottle through the delivery pipe 603 and the filling head 604, when the filling is completed, the valve 602 is closed, and the hydraulic telescopic rod 607 is started, under the guidance of the push rod 610, the rubber plug 611 can be moved, and the rubber plug 611 can suck back the beverage remaining in the inner wall of the delivery pipe 603 and the filling head 604 in the moving process, and enter the inside of the collection bin 612 through the communication pipe 609, to realize the back suction of the residual beverage;
[0025] In a specific application scenario, the filling module 6 is suitable for the link of beverage filling, that is, when the filling module 6 is running, the beverage can be filled, after the filling is completed, the beverage liquid remaining in the inner wall of the delivery pipe 603 and the filling head 604 can be extracted and enter the inside of the collection bin 612 through the communication pipe 609, so that the automatic back suction of the beverage is realized, and the food hygiene and safety problem is avoided.
[0026] Referring to Figure 1 , Figure 4 and Figure 5In a preferred implementation, the four clamping modules 7 each include a U-shaped outer frame 701, four U-shaped outer frames 701 are located inside the four mounting holes respectively, the inner wall of one side of the four U-shaped outer frames 701 is fixedly connected with an electric telescopic rod 707, and the output end of the four electric telescopic rods 707 is fixedly connected with a gear plate 703; the inside of the four U-shaped outer frames 701 is provided with two shaft rods 702 in symmetrical distribution, the outer wall of the plurality of shaft rods 702 is fixedly connected with a clamping rod 705, and the outer wall of one side of the plurality of clamping rods 705 is provided with a rubber pad 704; the outer wall of the plurality of shaft rods 702 is provided with a driven gear 706, and the two driven gears 706 located on the same U-shaped outer frame 701 are engaged with the same gear plate 703.
[0027] Specifically, the electric telescopic rod 707 is started, the electric telescopic rod 707 drives the gear plate 703 to start moving, the gear plate 703 drives the two driven gears 706 to rotate forward and reverse, the two driven gears 706 drive the two shaft rods 702 to rotate forward and reverse, and under the action of the shaft rod 702, the two clamping rods 705 move synchronously towards or away from each other.
[0028] In a specific application scenario, the clamping module 7 is suitable for the step of clamping the filling bottle during filling, that is, when the clamping module 7 is running, it can automatically clamp the filling bottle to be filled, thereby improving the stability of the filling bottle during the filling process of the beverage, avoiding spilling of the beverage, and improving the use effect of the device.
[0029] Working principle: specifically, the filled bottle is placed on the conveying belt 2, when the filled bottle abuts against the U-shaped limiting plate 8, the clamping module 7 is started, the filled bottle is clamped, at the same time, the driving motor 12 is started, the driving motor 12 drives the tray 13 to rotate, under the guidance of the round rod 9 and the connecting plate 10, the filled bottle can be separated from the U-shaped limiting plate 8 and moved below the filling module 6, at the same time, under the action of the torsional spring 11, the U-shaped limiting plate 8 can be automatically reset; by setting the clamping module 7, the stability of the equipment during filling can be improved; by setting the filling module 6, the filled bottle can be accurately filled, and the liquid remaining in the inner wall and the bottom of the equipment can be sucked back; the electric telescopic rod 707 is started, the electric telescopic rod 707 drives the gear plate 703 to start moving, the gear plate 703 drives two driven gears 706 to rotate forward and backward, the two driven gears 706 drive two shaft rods 702 to rotate forward and backward, under the action of the shaft rod 702, two clamping rods 705 move synchronously towards or away from each other; the valve 602 is opened, the beverage in the liquid storage tank 601 can be filled into the filled bottle through the conveying pipe 603 and the filling head 604, when the filling is completed, the valve 602 is closed, at the same time, the hydraulic telescopic rod 607 is started, under the guidance of the push rod 610, the rubber plug 611 can be moved, the rubber plug 611 can suck back the beverage remaining in the inner wall of the conveying pipe 603 and the filling head 604 in the moving process, through the connecting pipe 609, into the inside of the collection bin 612, realizing the back suction of the residual beverage.
[0030] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Substitution can be substitution of part of the structure, device, method step, or complete technical solution. According to the technical solution and the inventive concept of the present application, equivalent substitution or change should be covered within the protection scope of the present application.
Claims
1. A beverage or similar material filling apparatus based on automatic back suction residue prevention, comprising a worktable (1), characterized in that, The top of the workbench (1) is fixedly connected with two mounting seats (4), the interiors of the two mounting seats (4) are provided with conveying belts (2), and the bottoms of the two mounting seats (4) are fixedly connected with supporting seats (3), one side outer wall of one of the mounting seats (4) is fixedly connected with a connecting plate (10), the top of the connecting plate (10) is movably connected with a round rod (9), one end of the round rod (9) is fixedly connected with a U-shaped limiting plate (8), the outer wall of the round rod (9) is provided with a torsional spring (11), the top of the workbench (1) is fixedly connected with an L-shaped fixed plate (5), the top of the L-shaped fixed plate (5) is provided with a mounting hole, and the interior of the mounting hole is provided with a filling module (6), and the top of the workbench (1) is provided with a circular mounting groove, the interior of the circular mounting groove is fixedly connected with a driving motor (12), the output shaft of the driving motor (12) is connected with a tray (13) through a shaft coupling, the top of the tray (13) is provided with four mounting holes, and the interiors of the four mounting holes are provided with clamping modules (7).
2. The beverage or the like filling device based on automatic back suction anti-residue according to claim 1, characterized in that, The filling module (6) comprises a liquid storage tank (601), a hydraulic telescopic rod (607) and a rectangular fixed plate (608), the liquid storage tank (601) is located on the inner wall of the mounting hole, the hydraulic telescopic rod (607) is fixedly connected to one side outer wall of the L-shaped fixed plate (5), and the rectangular fixed plate (608) is fixedly connected to the L-shaped fixed plate (5), and the bottom of the liquid storage tank (601) is provided with a conveying pipe (603).
3. The beverage or the like filling device based on automatic back-suction anti-residue according to claim 2, characterized in that, The outer wall of the conveying pipe (603) is fixedly connected with a valve (602), the bottom of the conveying pipe (603) is fixedly connected with a filling head (604), the outer wall of the conveying pipe (603) is provided with a slot, and the interior of the slot is provided with a connecting pipe (605), one end of the connecting pipe (605) is fixedly connected to one side outer wall of the rectangular fixed plate (608), the outer wall of the rectangular fixed plate (608) is provided with a round hole, the outer wall of the connecting pipe (605) is provided with a communication pipe (609), one end of the communication pipe (609) is provided with a collection bin (612), and one side outer wall of the collection bin (612) is fixedly connected with one side outer wall of the rectangular fixed plate (608).
4. The beverage or the like filling device based on automatic back suction anti-residue according to claim 3, characterized in that, The output end of the hydraulic telescopic rod (607) is fixedly connected with a rectangular limiting plate (606), one side outer wall of the rectangular limiting plate (606) is fixedly connected with a push rod (610), the push rod (610) is located in the interior of the round hole, and one end of the push rod (610) is fixedly connected with a rubber plug (611), and the rubber plug (611) is located in the interior of the connecting pipe (605).
5. The beverage or the like filling device based on automatic back-suction anti-residue according to claim 1, characterized in that, The four clamping modules (7) each comprise a U-shaped outer frame (701), four U-shaped outer frames (701) are located in the interiors of the four mounting holes, one side inner wall of each of the four U-shaped outer frames (701) is fixedly connected with an electric telescopic rod (707), and the output end of each of the four electric telescopic rods (707) is fixedly connected with a gear plate (703).
6. The beverage or the like filling apparatus based on automatic back suction anti-residue according to claim 5, characterized in that, The inner part of each of the four U-shaped outer frames (701) is provided with two shaft rods (702) in symmetrical distribution, the outer wall of each of the plurality of shaft rods (702) is fixedly connected with a clamping rod (705), and the outer wall of one side of each of the plurality of clamping rods (705) is provided with a rubber pad (704).
7. The beverage or the like filling device based on automatic back-suction anti-residue according to claim 6, characterized in that, The outer wall of each of the plurality of shaft rods (702) is provided with a driven gear (706), and the two driven gears (706) located on the same U-shaped outer frame (701) are meshed with the same gear plate (703).