Fibrization compression roller mechanism
By designing an open fiberizing seat and lifting mechanism in the fiberizing device, the problem of difficult maintenance of existing fiberizing devices is solved, and efficient maintenance and membrane fiber separation and fiberizing effects are achieved.
Patent Information
- Application Number
- CN202423236613.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing fiber processing equipment has limited operating space during maintenance and repair, resulting in high maintenance difficulty and requiring complete disassembly of the mechanism, which affects efficiency.
One end of the fiberizing seat is fixed to the frame, and the other end is supported by a support column, so that the fiberizing seat is open. Combined with the lifting mechanism, the lifting and lowering of the pressure roller plate is controlled to enhance the contact area and pressure between the film and the needle roller. Guide blocks and guide columns are used to ensure smooth movement.
This improves the maintenance efficiency of the fiberization device and the convenience of parts replacement, ensuring the stability and efficiency of membrane fiberization.
Smart Images

Figure CN223561772U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fiberization, in particular to a fiberization compression roller mechanism. BACKGROUND
[0002] The existing fiberization device generally connects the two ends of the needle roller to the rack through the bearing seat, so that the installed fiberization device is in a closed state, the gap between the mechanisms is small, the operation space is small during equipment maintenance, the operation is difficult, the mechanism needs to be completely disassembled, and the maintenance difficulty is improved. UTILITY MODEL CONTENTS
[0003] The utility model discloses a fiberization compression roller mechanism, one end of the fiberization seat is fixed on the rack frame, the other end of the fiberization seat is arranged on the fiberization seat support column, one end of the fiberization seat is in an open state, the maintenance of the compression roller mechanism or the replacement of parts is facilitated, and the maintenance efficiency is improved.
[0004] The utility model provides the following technical scheme: a fiberization compression roller mechanism, comprising a rack base and a rack frame, the rack frame is fixed on the rack base, the side surface of the rack frame is fixed with a fiberization seat and a compression roller frame which are distributed upwards and downwards, a fiberization seat support column is connected between the fiberization seat and the rack base, the upper end of the compression roller frame is fixed with a lifting mechanism, the lower end of the lifting mechanism is connected with two compression roller plates, the two compression roller plates are distributed at the left and right ends of the compression roller frame, two compression rollers are inserted between the compression roller plates on the left and right sides, and the two compression rollers are distributed on the front and rear ends of the compression roller plates.
[0005] Two bearing seats are fixed on the two ends of the fiberization seat, a needle roller is connected between the bearing seats, the needle roller is arranged between the two compression rollers, the shaft head of one end of the needle roller extends into the rack frame, a motor is fixed in the rack frame, and the needle roller is rotated by the motor.
[0006] According to the above technical scheme, the lifting mechanism is a gas cylinder, the gas cylinder is fixed on the compression roller frame, the output end of the gas cylinder extends below the compression roller frame and is connected with the compression roller plate, the lifting of the compression roller plate is controlled through the gas cylinder.
[0007] According to the above technical scheme, a linear bearing is arranged on the compression roller frame, the linear bearings are distributed on the left and right sides of the gas cylinder, guide columns are connected in the linear bearings, the guide columns are connected with the compression roller plate, the lifting of the compression roller plate is guided through the guide columns, and the stability of the up-down movement of the compression roller is guaranteed.
[0008] According to the technical scheme, the guide block is fixed on the inner wall of the pressing roller frame, the groove is arranged on the side wall of the pressing roller plate, the guide block can be inserted into the groove and slide, the up-down movement of the pressing roller plate is guided by the guide block, and the movement of the pressing roller plate is smoother.
[0009] According to the technical scheme, the arc-shaped ears are arranged at the two ends of the lower part of the pressing roller plate, the arc-shaped blocks are connected to the lower ends of the arc-shaped ears through fasteners, the center of the arc-shaped ear is provided with a round hole for connecting the pressing roller, and one end of the round hole is arranged in the arc-shaped block.
[0010] According to the technical scheme, the motor base is fixed in the frame, the motor is connected to the motor base, the belt pulley is connected to the shaft head on one side of the needle roller, the belt pulley is also connected to the output shaft of the motor, and the belt pulleys are connected through the belt.
[0011] According to the technical scheme, the electric appliance cabinet is also fixed on the frame base, the electric appliance cabinet is located on the side of the frame and below the fibrillation base.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] (1) one end of the fibrillation base is connected to the frame, the other end of the fibrillation base is fixed to the fibrillation base support column, and the one end of the fibrillation base is in an open state, so that the parts of the fibrillation base can be replaced or maintained conveniently;
[0014] (2) the lifting mechanism controls the lifting of the pressing roller, the diaphragm is pressed on the surface of the needle roller, the pressure and contact area between the diaphragm and the needle roller are enhanced, and the stability of the diaphragm fibrillation is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0015] The drawings are used to provide a further understanding of the utility model, constitute a part of the specification, are used to explain the utility model together with the embodiments of the utility model, and do not constitute the limitation on the utility model. In the drawings:
[0016] Figure 1 It is the perspective view of the overall structure of the utility model;
[0017] Figure 2 It is the perspective view of the overall structure of the utility model from another angle;
[0018] Figure 3 It is the transmission structure schematic view in the frame of the utility model;
[0019] Figure 4 It is the front view of the overall structure of the utility model;
[0020] Figure 5 It is theFigure 4 sectional view of middle A-A;
[0021] Figure 6 the utility model discloses Figure 4 sectional view of middle B-B;
[0022] Figure 7 the utility model discloses the structure diagram of pressure roller plate;
[0023] In the drawing: 1, rack base; 2, rack frame; 21, motor base; 22, motor; 23, belt pulley; 24, belt; 3, electrical cabinet; 4, fiberizing seat; 41, bearing seat; 42, needle roller; 5, fiberizing seat support column; 6, pressure roller frame; 61, air cylinder; 62, pressure roller plate; 621, arc block; 622, groove; 63, pressure roller; 64, guide column; 65, guide block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0025] Please refer to Figure 1 and Figure 2 The utility model provides technical scheme: fiberization pressure roller mechanism, including rack base 1 and rack frame 2, the rack frame 2 is fixed on rack base 1, the side surface of rack frame 2 is fixed with the fiberizing seat 4 and pressure roller frame 6 that distribute up and down, the fiberizing seat 4 is connected with the fiberizing seat support column 5 between rack base 1, through fiberizing seat support column 5, the support force of fiberizing seat 4 is guaranteed, the other end of fiberizing seat 4 is in open state, the space of one side of fiberizing seat 4 is expanded, personnel are convenient for operating, the maintenance efficiency and the replacement efficiency of spare part are improved, the upper end of pressure roller frame 6 is fixed with lifting mechanism, the lower end of lifting mechanism is connected with two pressure roller plates 62, two pressure roller plates 62 distribute in the left and right two ends of pressure roller frame 6, and two pressure roller plates 62 are inserted between the pressure roller plate 62 of two sides and are connected with two pressure rollers 63, and two pressure rollers 63 distribute on the front and back two ends of pressure roller plate 62, the up and down movement of pressure roller plate 62 is controlled through lifting mechanism, two pressure rollers 63 are lowered, the diaphragm is pressed on needle roller 42, and the silk fiberization of diaphragm is guaranteed.
[0026] As Figure 4 and 5As shown, the two ends of the fiberization seat 4 are fixed with bearing seats 41, and a needle roller 42 is connected between the bearing seats 41, the needle roller 42 is arranged between the two compression rollers 63, the up-down movement of the compression roller plate 62 controls the up-down movement of the compression roller 63, the diaphragm is pressed on the needle roller 42, the diaphragm is in full contact with the needle roller 42, and the diaphragm is guaranteed to be filigreed by the needle roller 42, the shaft head at one end of the needle roller 42 extends into the rack frame 2, the motor 22 is fixed in the rack frame 2, the needle roller 42 is driven to rotate by the motor 22, the rotation of the needle roller 42 is driven by the motor 22, the diaphragm is filigreed by the needle roller 42, and the height position of the compression roller plate 62 and the compression roller 63 is controlled by the up-down movement of the lifting mechanism, the pressure on the diaphragm is adjusted, the diaphragm is guaranteed to be in full contact with the needle roller 42, and the diaphragm is stably filigreed.
[0027] The lifting mechanism is a gas cylinder 61, the gas cylinder 61 is fixed on the compression roller frame 6, the output end of the gas cylinder 61 extends below the compression roller frame 6 and is connected with the compression roller plate 62, and the up-down movement of the compression roller plate 62 is controlled by the extension and contraction of the gas cylinder 61.
[0028] As shown in Figure 6 , the compression roller frame 6 is provided with linear bearings, the linear bearings are distributed on both sides of the gas cylinder 61, guide columns 64 are connected in the linear bearings, the guide columns 64 are connected with the compression roller plate 62, the up-down movement of the compression roller plate 62 is guided by the guide columns 64 arranged on both sides of the gas cylinder 61, the stability of the movement of the compression roller plate 62 is guaranteed, the levelness of the upper end plane of the compression roller plate 62 is improved, the compression rollers 63 on both sides are always at the same height, and the consistency of the pressure on the two contact surfaces of the diaphragm and the needle roller 42 is further guaranteed.
[0029] As shown in Figure 6 and 7 , guide blocks 65 are fixed on the inner wall of the compression roller frame 6, grooves 622 are formed in the side wall of the compression roller plate 62, the guide blocks 65 can slide in the grooves 622, and the up-down movement of the compression roller plate 62 is smoother through the cooperation of the grooves 622 and the guide blocks 65.
[0030] As shown in Figure 7 , the two ends of the lower part of the compression roller plate 62 are formed with arc ears, the lower ends of the arc ears are connected with arc blocks 621 through fasteners, a circular hole is formed in the center of the arc ear and is used for connecting the compression roller 63, one end of the circular hole is arranged in the arc block 621, one end of the compression roller 63 is locked between the compression roller plate 62 and the arc block 621 through the connection of the arc block 621 and the compression roller plate 62, and the compression roller 63 can rotate in the circular hole.
[0031] As shown in Figure 3As shown in the figure, the motor base 21 is fixed in the frame 2, the motor 22 is connected to the motor base 21, the pulley 23 is connected to the shaft head of one side of the needle roller 42, the output shaft of the motor 22 is also connected to the pulley 23, the pulleys 23 are connected through the belt 24, the rotation of the motor 22 drives the pulley 23 and the belt to rotate, the pulley 23 on the shaft head of the needle roller 42 rotates, and the rotation of the needle roller 42 is driven, and the rotation speed of the needle roller 42 is controlled.
[0032] As shown in the figure, Figure 1 and 4 As shown in the figure, the electric appliance cabinet 3 is also fixed on the frame base 1, the electric appliance cabinet 3 is located on the side of the frame 2 and below the fiberizing seat 4.
[0033] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A fiberizing roller mechanism, comprising a frame base and a frame frame, wherein the frame frame is fixed on the frame base, characterized in that: The side of the frame is fixed with fiberizing seats and pressure roller frames distributed vertically. A fiberizing seat support column is connected between the fiberizing seat and the frame base. A lifting mechanism is fixed at the upper end of the pressure roller frame. Two pressure roller plates are connected to the lower end of the lifting mechanism. The two pressure roller plates are distributed at the left and right ends of the pressure roller frame. Two pressure rollers are inserted between the pressure roller plates on both sides. The two pressure rollers are distributed at the front and rear ends of the pressure roller plates. Bearing seats are fixed at both ends of the fiberizing seat, and a needle roller is connected between the bearing seats. The needle roller is set between two pressure rollers, and the shaft end of one end of the needle roller extends into the frame. A motor is fixed inside the frame, and the needle roller is rotated by the motor.
2. The fiberizing pressure roller mechanism according to claim 1, characterized in that: The lifting mechanism is a cylinder, which is fixed on the pressure roller frame. The output end of the cylinder extends to the bottom of the pressure roller frame and is connected to the pressure roller plate.
3. The fiberizing pressure roller mechanism according to claim 2, characterized in that: The pressure roller frame is equipped with linear bearings, which are distributed on both sides of the cylinder. Guide columns are connected inside the linear bearings, and the guide columns are connected to the pressure roller plate.
4. The fiberizing roller mechanism according to claim 1, characterized in that: A guide block is fixed on the inner wall of the pressure roller frame, and a groove is provided on the side wall of the pressure roller plate, so that the guide block can be inserted into the groove and slide.
5. The fiberizing pressure roller mechanism according to claim 1, characterized in that: The lower part of the pressure roller plate has rounded ears formed at both ends. The lower end of the rounded ears is connected to an arc block by fasteners. A round hole is opened in the center of the rounded ears for connecting the pressure roller. One end of the round hole is opened in the arc block.
6. The fiberizing pressure roller mechanism according to claim 1, characterized in that: A motor base is fixed inside the frame, and the motor is connected to the motor base. A pulley is connected to one side of the needle roller shaft, and a pulley is also connected to the output shaft of the motor. The pulleys are connected to each other by a belt.
7. The fiberizing roller mechanism according to claim 1, characterized in that: An electrical cabinet is also fixed on the frame base. The electrical cabinet is located on the side of the frame and below the fiber base.