Traction mechanism of warp knitting machine
By using a servo motor-driven gear plate and threaded sleeve assembly, the problem of the tension force being unable to be adjusted in the warp knitting machine's traction mechanism has been solved, enabling stable traction and flexible adjustment of tension force for warp knitted fabrics of different thicknesses, thus improving the traction effect.
Patent Information
- Application Number
- CN202422780943.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing warp knitting machine's tensioning mechanism cannot effectively adjust the tension of the warp-knitted fabric during the traction process, affecting the traction effect.
The system employs a servo motor-driven gear plate structure and threaded sleeve assembly. The gear plate moves the slider and rollers to adjust the roller spacing, and the threaded sleeve adjusts the roller position angle, thereby achieving stable traction and tension adjustment for warp-knitted fabrics of different thicknesses.
It enables stable traction and flexible adjustment of tension for warp-knitted fabrics of different thicknesses, thus improving the effectiveness of the traction device.
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Figure CN223561825U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to warp knitting machine technical field, concretely is a warp knitting machine's pulling mechanism. BACKGROUND
[0002] Warp knitting machine is the equipment that one group or several groups of parallel arrangement yarns are fed to all working needles of the machine in the warp direction, and form the knitted fabric simultaneously, and the knitted fabric woven by the warp knitting machine needs to leave the loop-forming area, and the pulling mechanism is used to pull the formed grey cloth out of the loop-forming area and transmit to the winding mechanism.
[0003] According to the warp knitting machine pulling device disclosed in the patent No. CN215481601U, the warp knitting machine frame, the first pulling roller, the second pulling roller and the adjusting mechanism are included, the first pulling roller is fixedly connected to the inner side wall of the warp knitting machine frame, the second pulling roller is slidingly connected to the side wall of the warp knitting machine frame, the adjusting mechanism includes the electric cylinder, the first push plate, the push rod, the sliding block and the first cavity, the electric cylinder is fixedly connected to the outer side wall of the warp knitting machine frame through the support plate, the first cavity is arranged in the wall body of the warp knitting machine frame, the sliding block is slidingly connected to the inner wall of the first cavity, and the second pulling roller is fixedly connected to the sliding block, the push rod is penetratingly arranged in the side wall of the warp knitting machine frame, one end of the push rod is fixedly connected to the sliding block, and the other end of the push rod is fixedly connected to the first push plate, the output rod of the electric cylinder is in contact with the first push plate, the inner wall of the first cavity is fixedly connected with the guide rod, and the guide rod penetrates through the sliding block and is slidingly connected with the sliding block.
[0004] The above technical scheme can adjust the distance between the first pulling roller and the second pulling roller through the cooperation of the electric cylinder, the first push plate, the push rod, the guide rod, the sliding block and the first cavity, and can pull the fabric of different thicknesses, so that the fabric with better weaving effect is obtained, but the tension degree of the warp-knitted fabric during the pulling process cannot be effectively adjusted, which affects the pulling effect, therefore, the warp knitting machine pulling mechanism is provided to solve the problem. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a warp knitting machine pulling mechanism to solve the above problems.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a warp knitting machine pulling mechanism, including a vertical plate, a square groove is arranged on the outer side of two vertical plates, a first pulling assembly is installed in the inner cavity of two square grooves, a second pulling assembly is installed on the outer side of two vertical plates.
[0007] The second pulling assembly includes a fixed plate installed on the outer side of two vertical plates, two side plates are connected to one side of the fixed plate, and a first roller is rotatably connected between the side plates.
[0008] The first traction assembly includes movable columns installed in the inner cavities of two square slots. Movable seats are slidably connected to the outer sides of the movable columns. Fixed covers are connected to one side of each movable seat. Movable slots are provided on the corresponding side of each fixed cover. Two sliders are provided in the inner cavity of each fixed cover. A second roller is rotatably connected between each pair of sliders. A servo motor is installed on the outer side of one of the fixed covers. The output end of the servo motor passes through the fixed cover and is connected to a rotating shaft. A gear is installed on the outer side of the rotating shaft. Two toothed plates mesh with the outer side of the gear. A connecting block is connected to one side of each toothed plate. One end of each connecting block is connected to a slider. The first roller is located between the two second rollers.
[0009] As a further embodiment of this utility model: a drive motor is installed on the outer side of one of the side plates, and a pulley is installed on both the output end of the drive motor and one end of the first roller, and a belt is sleeved on the outer side of the pulleys.
[0010] As a further embodiment of this utility model: a first threaded sleeve and a second threaded sleeve are screwed onto the outer side of the movable column, a baffle is connected to the outer side of the first threaded sleeve, a spring is connected to one side of the movable seat, the spring is movably sleeved on the outer side of the movable column, and one end of the spring is in contact with the baffle.
[0011] As a further embodiment of this utility model: two limiting sleeves are installed on the outer side of the second roller.
[0012] As a further embodiment of this utility model: one side of each of the two sliders is connected to a slide block, and a limiting post is installed in the inner cavity of one of the fixed covers, and the slide blocks are movably sleeved with the limiting post.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. The output of the servo motor drives the rotating shaft to rotate, which in turn drives the gear on its outer side to rotate. The gear in turn drives the toothed plates on both sides to move in opposite directions. The two toothed plates drive the slider and the second roller to move in the same direction through the connecting block, thereby adjusting the vertical distance between the two second rollers and the first roller to adapt to warp-knitted fabrics of different thicknesses for stable traction operation. 2. By rotating the first threaded sleeve and the second threaded sleeve, the first threaded sleeve and the second threaded sleeve are moved away from the movable seat. Then, by moving the movable seat and the entire first traction assembly on the outside of the movable column, the two second rollers of the first traction assembly are moved left and right for fine adjustment, so as to adjust the position angle between the second roller and the first roller. This facilitates the adjustment of the tension force when tractioning the warp-knitted fabric and effectively improves the performance of this traction device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0016] Figure 2 This is a partial three-dimensional structural schematic diagram of the present invention;
[0017] Figure 3 This is a three-dimensional structural diagram of the second traction component of this utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the first traction component of this utility model;
[0019] Figure 5 This is a cross-sectional perspective view of a portion of the first traction component of this utility model;
[0020] Figure 6 This is a side sectional view of the first traction component of this utility model.
[0021] The reference numerals and names in the figure are as follows:
[0022] Upright plate-1, square groove-2, first traction assembly-3, fixed cover-31, movable seat-32, movable column-33, first threaded sleeve-34, second threaded sleeve-35, baffle-36, spring-37, moving groove-38, slider-39, second roller-310, limit sleeve-311, servo motor-312, gear-313, connecting block-314, toothed plate-315, slide seat-316, limit column-317, rotating shaft-318, second traction assembly-4, fixed plate-41, side plate-42, first roller-43, drive motor-44, pulley-45, belt-46. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-6A traction mechanism for a warp knitting machine includes two upright plates 1. Square grooves 2 are provided on the outer sides of both upright plates 1. A second traction assembly 4 is installed on the outer sides of the two upright plates 1. The second traction assembly 4 includes a fixed plate 41 installed on the outer sides of the two upright plates 1. Two side plates 42 are connected to one side of the fixed plate 41. A first roller 43 is rotatably connected between the side plates 42. A drive motor 44 is installed on the outer side of one side plate 42. A pulley 45 is installed on the output end of the drive motor 44 and one end of the first roller 43. A belt 46 is sleeved on the outer side of the pulley 45.
[0025] The output of the drive motor 44 drives a pulley 45 to rotate, and this pulley 45 drives another pulley 45 and the first roller 43 in its inner cavity to rotate via a belt 46. This serves as a power source for traction of the warp-knitted fabric. Furthermore, by bringing the two second rollers 310 of the first traction assembly 3 into contact with the other end of the warp-knitted fabric, the rotation of the first roller 43 facilitates friction between the warp-knitted fabric and the second rollers 310, enabling the warp-knitted fabric to be tractioned and transported.
[0026] The inner cavities of the two square slots 2 are jointly equipped with a first traction assembly 3. The first traction assembly 3 includes a movable column 33 installed in the inner cavities of the two square slots 2. A movable seat 32 is slidably connected to the outer side of the movable column 33. A fixed cover 31 is connected to one side of each movable seat 32. A moving groove 38 is provided on the corresponding side of each fixed cover 31. Two sliders 39 are provided in the inner cavity of each fixed cover 31. A second roller 310 is rotatably connected between each pair of sliders 39. A servo motor 312 is installed on the outer side of one of the fixed covers 31. The output end of the servo motor 312 passes through the fixed cover 31 and is connected to a rotating shaft 318. A gear 313 is installed on the outer side of the rotating shaft 318. Two toothed plates 315 mesh on the outer side of the gear 313. A connecting block 314 is connected to one side of each toothed plate 315. One end of each connecting block 314 is connected to a slider 39. The first roller 43 is located between the two second rollers 310.
[0027] The outer side of the movable column 33 is screwed with a first threaded sleeve 34 and a second threaded sleeve 35. The outer side of the first threaded sleeve 34 is connected to a baffle 36. A spring 37 is connected to one side of the movable seat 32. The spring 37 is movably sleeved on the outer side of the movable column 33. One end of the spring 37 is in contact with the baffle 36. Two limiting sleeves 311 are installed on the outer side of the second roller 310. One side of each of the two sliders 39 is connected to a slide block 316. A limiting post 317 is installed in the inner cavity of a fixed cover 31. The slide block 316 is movably sleeved with the limiting post 317.
[0028] Depending on the thickness of the warp-knitted fabric, the vertical distance between the two second rollers 310 and the first roller 43 of the first traction assembly 3 is adjusted. This is achieved by the output of the servo motor 312 driving the rotating shaft 318 to rotate. Simultaneously, the rotating shaft 318 drives the gear 313 on its outer side to rotate, and the gear 313 simultaneously drives the toothed plates 315 on both sides to move in opposite directions. The two toothed plates 315, through the connecting block 314, drive the slider 39 and the second rollers 310 to move in the same or opposite directions, thereby adjusting the vertical distance between the second rollers 310 and the first roller 43. This allows for stable traction operations to accommodate warp-knitted fabrics of different thicknesses. Simultaneously, the other slider 39 at one end of the second roller 310 slides stably up and down on the outside of the limiting post 317 via the sliding block 316, effectively improving the positioning of the second roller 310. The stability is adjusted by the installation of the limiting sleeve 311. The length of the first roller 43 is the same as the distance between the two second rollers 310, which avoids left and right deviation during the traction of the warp-knitted fabric and affects the subsequent winding operation. When it is necessary to adjust the traction tension of the warp-knitted fabric, the first threaded sleeve 34 and the second threaded sleeve 35 are rotated to move the first threaded sleeve 34 and the second threaded sleeve 35 away from the movable seat 32. Then, by moving the movable seat 32 and the entire first traction assembly 3 outside the movable column 33, the two second rollers 310 of the first traction assembly 3 are moved left and right for slight adjustment, so as to adjust the position angle between the second roller 310 and the first roller 43, which facilitates the adjustment of the tension force during the traction of the warp-knitted fabric. Then, by adjusting the two second rollers 310 to move in the same direction, the first roller 43 can jointly squeeze the warp-knitted fabric, which is convenient for traction and transportation.
[0029] Working Principle: This invention uses an external controller connected to a servo motor 312 and a drive motor 44. Depending on the thickness of the warp-knitted fabric, the output of the servo motor 312 drives the rotating shaft 318 to rotate. The rotating shaft 318 simultaneously drives the gear 313 on its outer side to rotate, and the gear 313 simultaneously drives the toothed plates 315 on both sides to move in opposite directions. The two toothed plates 315, through a connecting block 314, drive the slider 39 and the second roller 310 to move in the same direction, thereby adjusting the vertical distance between the two second rollers 310 and the first roller 43 to accommodate warp-knitted fabrics of different thicknesses and provide stable tension. In the operation, when it is necessary to adjust the tension of the warp-knitted fabric, the first threaded sleeve 34 and the second threaded sleeve 35 are rotated to move them away from the movable seat 32. Then, by moving the movable seat 32 and the entire first pulling assembly 3 on the outside of the movable column 33, the two second rollers 310 of the first pulling assembly 3 are moved left and right for slight adjustment, so as to adjust the position angle between the second roller 310 and the first roller 43, which facilitates the adjustment of the tension of the warp-knitted fabric during traction. Subsequently, by adjusting the two second rollers 310 to move in the same direction, the first roller 43 can jointly squeeze the warp-knitted fabric, which is convenient for traction and transportation.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A tensioning mechanism for a warp knitting machine, characterized in that, The system includes upright plates (1), with square grooves (2) provided on the outer sides of both upright plates (1), a first traction assembly (3) installed in the inner cavity of both square grooves (2), and a second traction assembly (4) installed on the outer sides of both upright plates (1). The second traction assembly (4) includes a fixing plate (41) installed on the outside of the two upright plates (1). Two side plates (42) are connected to one side of the fixing plate (41), and a first roller (43) is rotatably connected between the side plates (42). The first traction assembly (3) includes a movable column (33) installed in the inner cavity of two square grooves (2). A movable seat (32) is slidably connected to the outer side of the movable column (33). A fixed cover (31) is connected to one side of each movable seat (32). A moving groove (38) is provided on the corresponding side of each fixed cover (31). Two sliders (39) are provided in the inner cavity of each fixed cover (31). A second roller (310) is rotatably connected between each pair of sliders (39). The outer side of one of the fixed covers (31) A servo motor (312) is mounted on the side. The output end of the servo motor (312) passes through the fixed cover (31) and is connected to a rotating shaft (318). A gear (313) is mounted on the outside of the rotating shaft (318). Two toothed plates (315) mesh on the outside of the gear (313). A connecting block (314) is connected to one side of each toothed plate (315). One end of each connecting block (314) is connected to a slider (39). The first roller (43) is located between the two second rollers (310).
2. The tensioning mechanism of a warp knitting machine according to claim 1, characterized in that, A drive motor (44) is installed on the outer side of one of the side plates (42). A pulley (45) is installed on the output end of the drive motor (44) and one end of the first roller (43). A belt (46) is sleeved on the outer side of the pulley (45).
3. The tensioning mechanism of a warp knitting machine according to claim 1, characterized in that, The outer side of the movable column (33) is screwed with a first threaded sleeve (34) and a second threaded sleeve (35). The outer side of the first threaded sleeve (34) is connected to a baffle (36). One side of the movable seat (32) is connected to a spring (37). The spring (37) is movably sleeved on the outer side of the movable column (33). One end of the spring (37) is in contact with the baffle (36).
4. The tensioning mechanism of a warp knitting machine according to claim 1, characterized in that, Two limiting sleeves (311) are installed on the outer side of the second roller (310).
5. The tensioning mechanism of a warp knitting machine according to claim 1, characterized in that, One side of each of the two sliders (39) is connected to a slide block (316), and a limit post (317) is installed in the inner cavity of one of the fixed covers (31). The slide blocks (316) are movably connected to the limit post (317).
Citation Information
Patent Citations
Traction device of warp knitting machine
CN215481601U