Insulation performance detection device for insulation tool
By designing an insulation performance testing device for insulation tools, the problems of inaccurate test results and cumbersome operation caused by inconsistent electrode spacing were solved, thereby improving the accuracy and efficiency of insulation performance testing.
Patent Information
- Application Number
- CN202423012094.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-06
AI Technical Summary
In the existing insulation performance testing process for insulation tools, it is difficult to maintain a consistent electrode spacing, resulting in inaccurate test results and cumbersome operation, which reduces testing efficiency.
An insulation performance testing device for insulating tools was designed, including a mounting plate body, an electrode plate, and a handle. The electrode plate is connected to the terminals of a megohmmeter. The handle moves the electrode plate along the insulating tool, ensuring that the electrode width and electrode spacing are fixed and simplifying the operation.
This has improved the accuracy and efficiency of insulation performance testing, ensuring the reliability of test results and ease of operation.
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Figure CN223565816U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of insulating tool technology, and in particular to an insulating performance testing device for insulating tools. Background Technology
[0002] Insulating tools are among the most commonly used protective tools, playing a crucial role in personal safety. They are widely used in industries such as power, petrochemicals, machinery manufacturing, and construction. However, the problem of insulating tools being shipped out with defects is common, leading to numerous personal injuries and deaths among workers. Therefore, it is essential to conduct insulation performance testing on insulating tools before they leave the warehouse.
[0003] However, before leaving the warehouse, the insulation performance of insulating tools must be measured using a 2500V megohmmeter. To ensure testing accuracy, the electrode width and electrode spacing are usually set to fixed values during the insulation performance testing process. The insulation performance testing methods for insulating tools can be divided into overall measurement and segmented measurement. Since the overall measurement requires an effective insulation section of no less than 10,000 megohms, which the megohmmeter's range cannot accurately measure, segmented measurement (requiring an effective insulation section of no less than 100 megohms) is typically used to test the insulation performance of insulating tools. During segmented measurement, the operator needs to wear insulating gloves and hold both electrodes separately, sliding the electrodes along the effective insulation length of the insulating tool while shaking the megohmmeter. It is difficult to ensure that the electrode spacing is exactly the required value during this process, resulting in lower accuracy of the insulation performance test results. Furthermore, the above operation is cumbersome and reduces the efficiency of insulation performance testing. Utility Model Content
[0004] This application provides an insulation performance testing device for insulating tools to solve the technical problems described in the background art above.
[0005] To solve the above-mentioned technical problems, this application adopts the following technical solution:
[0006] This application provides an insulation performance testing device for insulating tools, comprising:
[0007] Mounting plate body;
[0008] Two electrode plates of a preset width are arranged parallel to each other on the mounting plate body and spaced apart by a preset distance. Each electrode plate is provided with a conductive connector, and the two connectors are respectively connected to the free ends of the two terminals of the megohmmeter.
[0009] A handle is sleeved on the mounting plate body for driving two electrode plates on the mounting plate body to move along the insulation tool to detect the insulation performance of the insulation tool along with the shaking of the megohmmeter.
[0010] Optionally, the mounting plate body comprises a first mounting plate and a second mounting plate.
[0011] The first mounting plate is connected with the second mounting plate perpendicularly and in a "T" shape, two electrode plates are arranged on the first mounting plate and the length direction of the two electrode plates is perpendicular to each other, the length of each electrode plate is greater than the width of the first mounting plate, and the handle is sleeved on the second mounting plate and extends along the length direction of the second mounting plate.
[0012] The length of the first mounting plate is less than the length of the second mounting plate, and the width of the first mounting plate is greater than the width of the second mounting plate.
[0013] Optionally, the two electrode plates are detachably connected to the first mounting plate by a fastener.
[0014] Optionally, the fastener comprises a fastening bolt and a nut.
[0015] Two first threaded holes are formed on the first mounting plate, two second threaded holes matched with the first threaded holes are formed on the two electrode plates, the threaded end of the fastening bolt penetrates the second threaded hole and the first threaded hole in sequence, and the nut is sleeved on the shank of the fastening bolt to realize the connection of each electrode plate and the first mounting plate.
[0016] Optionally, the preset width is 2 cm, and the preset distance is 2 cm.
[0017] Optionally, the electrode plate and the connecting piece are made of copper material.
[0018] Optionally, the connecting piece is a "U" shaped column.
[0019] Optionally, the handle is a shell structure communicated along the length direction thereof, the width of the handle is greater than the width of the second mounting plate, and clamping blocks are arranged on the opposite two inner side walls of the handle along the length direction thereof.
[0020] Clamping grooves are arranged on the opposite two side walls of the second mounting plate along the length direction thereof, the two clamping grooves correspond to and match the two clamping blocks one by one, and the handle is clamped in the clamping grooves on the second mounting plate through the clamping blocks thereon.
[0021] Optionally, the mounting plate body and the handle are made of insulating material.
[0022] Optionally, the handle is provided with an anti-skid layer, and the anti-skid layer is provided with anti-skid protrusions.
[0023] The insulating performance detection device for insulating tools provided by the application comprises a mounting plate body, two electrode plates and a megohmmeter. The two electrode plates are arranged in parallel on the mounting plate body and are spaced apart by a preset distance. The free ends of two wire terminals of the megohmmeter are connected to the conductive connectors on the two electrode plates, respectively. The electrode plates on the mounting plate body are driven to move along the insulating tool along with the shaking of the megohmmeter through the handle sleeved on the mounting plate body. Thus, the detection of the insulating performance of the insulating tool is realized. The electrode plate width and the electrode plate spacing are both fixed values in the detection process, thereby ensuring the accuracy of the insulating performance detection result. The electrode plates can be moved along the insulating tool by only operating the handle, and the operation is relatively convenient. Thus, the detection efficiency of the insulating performance is improved. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.
[0025] Figure 1 The top view of the insulating performance detection device for insulating tools provided by an embodiment of the application;
[0026] Figure 2 The side view of the insulating performance detection device for insulating tools provided by an embodiment of the application;
[0027] Figure 3 The structural schematic view of the electrode plate installed on the first mounting plate through the fastener provided by an embodiment of the application;
[0028] Figure 4 The structural schematic view of the electrode plate before installation provided by an embodiment of the application;
[0029] Figure 5 The structural schematic view of the second mounting plate provided by an embodiment of the application, and the second mounting plate is provided with a clamping groove;
[0030] Figure 6 The structural schematic view of the handle provided by an embodiment of the application, and the handle is provided with a clamping block;
[0031] Figure 7The structure schematic view provided by the embodiment of the application is provided with an anti-skid layer on the handle and anti-skid protrusions on the anti-skid layer.
[0032] In the figure: 100, mounting plate body; 101, first mounting plate; 1011, first threaded through hole; 102, second mounting plate; 1021, clamping groove; 200, electrode plate; 201, connecting piece; 202, second threaded through hole; 300, terminal; 400, handle; 401, clamping block; 402, anti-skid layer; 4021, anti-skid protrusion; 500, fastener; 501, fastening bolt; 502, nut. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical scheme and advantages of the embodiments of the application more clear, the technical scheme in the embodiments of the application is described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor also belong to the protection scope of the application.
[0034] Reference Figures 1 to 7 The application provides an insulation performance detection device for an insulation tool, comprising:
[0035] A mounting plate body 100; wherein the mounting plate body 100 is used for mounting various structural components of the insulation performance detection device thereon, mainly plays a fixing and supporting role, and the size and shape thereof can be set according to actual needs, and the application does not make specific limitations on the same.
[0036] Two electrode plates 200 with a preset width, the two electrode plates 200 are arranged in parallel on the mounting plate body 100 and are spaced apart by a preset distance, and the two electrode plates 200 are both provided with a connecting piece 201 capable of conducting electricity, and the two connecting pieces 201 are respectively connected with the free ends of two terminal 300 of the megohmmeter; wherein the specific values of the preset width and the preset distance can be set according to the specific situation in the actual detection process, and the application does not make specific limitations on the same. In addition, the two terminal 300 of the megohmmeter connected with the connecting piece 201 usually refers to the "L" end and the "E" end of the megohmmeter, and the purpose is to form a measurement loop. Since the preset width and the preset distance are both a certain value, the width of the electrode plate 200 and the distance between the electrodes in the above detection process are both determined, thereby ensuring the accuracy of the detection result of the insulation performance.
[0037] The handle 400 is sleeved on the mounting plate body 100, and is used to drive the two electrode plates 200 on the mounting plate body 100 to move along the insulation tool along with the shaking of the megohmmeter to detect the insulation performance of the insulation tool. Wherein, the handle 400 is arranged to be convenient for the operator to hold by hand, and compared with the prior art which needs the operator to hold one electrode with each hand, the present application only needs the operator to hold the handle 400 with one hand to realize the movement of the electrode plate 200 on the mounting plate body 100 along the insulation tool, and realizes the detection of the insulation performance of the insulation tool.
[0038] The insulation performance detection device for the insulation tool provided by the present application realizes the detection of the insulation performance of the insulation tool in the actual detection process, that is, the operator holds the handle 400, connects the free ends of the two terminal clamps 300 of the megohmmeter with the conductive connecting pieces 201 on the two electrode plates 200 respectively, and then drives the electrode plate 200 on the mounting plate body 100 to move along the insulation tool along with the shaking of the megohmmeter, so as to realize the detection of the insulation performance of the insulation tool. The above detection process is that the pole width and the pole spacing are both a fixed value, so as to ensure the accuracy of the insulation performance detection result, and only needs the operator to operate the handle 400 to make the electrode plate 200 move along the insulation tool, which is convenient to operate, and further improves the detection efficiency of the insulation performance.
[0039] In some embodiments, with reference to Figure 1 、 Figure 2 and Figure 4 , the mounting plate body 100 in the present application includes a first mounting plate 101 and a second mounting plate 102; specifically, the first mounting plate 101 is connected perpendicularly with the second mounting plate 102 and is in a "T" shape, the two electrode plates 200 are both arranged on the first mounting plate 101 and the length directions of the two electrode plates 200 are perpendicular to each other, the length of each electrode plate 200 is greater than the width of the first mounting plate 101, and the handle 400 is sleeved on the second mounting plate 102 and extends along the length direction of the second mounting plate 102; wherein, the first mounting plate 101 and the second mounting plate 102 can be integrally formed, the first mounting plate 101 is arranged to facilitate the installation of the electrode plate 200, and the second mounting plate 102 is arranged to facilitate the installation of the handle 400.
[0040] In addition, the length of the first mounting plate 101 is less than the length of the second mounting plate 102, and the width of the first mounting plate 101 is greater than the width of the second mounting plate 102, that is, the length of the second mounting plate 102 is greater than the length of the first mounting plate 101, so as to facilitate the extension of the handle 400 along the length direction of the second mounting plate 102, facilitate the installation of the handle 400, the width of the second mounting plate 102 is less than the width of the first mounting plate 101, so as to facilitate the operator to hold the handle 400, and make the holding degree of the handle 400 better.
[0041] In some embodiments, with reference to Figure 1 ,Figure 2 And Figure 3 Both of the electrode plates 200 in the application are detachably connected to the first mounting plate 101 through the fasteners 500. Among them, the electrode plates 200 are installed on the first mounting plate 101 through the fasteners 500, which improves the convenience of installation and disassembly of the electrode plates 200.
[0042] In some embodiments, with reference to Figure 2 And Figure 3 The fasteners 500 in the application include fastening bolts 501 and nuts 502; specifically, two first threaded holes 1011 are formed on the first mounting plate 101, and two second threaded holes 202 matching the first threaded holes 1011 are formed on each of the electrode plates 200. The shank end of the fastening bolt 501 penetrates the second threaded hole 202 and the first threaded hole 1011 in sequence, and the nut 502 is sleeved on the shank of the fastening bolt 501 to realize the connection of each electrode plate 200 and the first mounting plate 101. Among them, the first threaded hole 1011 and the second threaded hole 202 are matched with the fastening bolt 501. In addition, in order to ensure the safety of the insulation performance detection process of the insulation tool, the fastening bolt 501 and the nut 502 can be made of insulating material, and the specific type of the insulating material can be made of high molecular resin, and the specific type can be set according to the actual situation, and the application does not make further limitation on it.
[0043] In the above embodiment, the shank end of the fastening bolt 501 penetrates the second threaded hole 202 and the first threaded hole 1011 in sequence, and the nut 502 is sleeved on the shank of the fastening bolt 501 to realize the connection of each electrode plate 200 and the first mounting plate 101. In addition, the nut 502 is unscrewed from the shank of the fastening bolt 501, and then the shank of the fastening bolt 501 is unscrewed from the first threaded hole 1011 and the second threaded hole 202 in sequence, realizing the disassembly of the electrode plate 200 and the first mounting plate 101. The above method of fixing the electrode plate 200 and the first mounting plate 101 together through the fastening bolt 501 makes the installation and disassembly of the electrode plate 200 more convenient.
[0044] In some embodiments, the preset width in the application is 2cm, and the preset distance is 2cm, which can improve the accuracy and reliability of the measurement, ensure that the insulation performance of the insulation tool meets the safety standard, and thus protect the safety of the user.
[0045] In some embodiments, the electrode plate 200 and the connecting piece 201 in the application are both made of copper material.
[0046] In the above embodiment, copper is used due to its good electrical conductivity, thermal conductivity and corrosion resistance, etc., to ensure the long-term effectiveness of the electrode plate 200 and the connecting piece 201 made of copper, and to effectively prevent lightning strikes and generate high potential fault currents, thereby protecting electrical equipment and personnel safety.
[0047] In some embodiments, with reference to Figure 4 The connecting piece 201 in the present application is a "U"-shaped column.
[0048] In the above embodiment, the free ends of the two wire terminals 300 of the megohmmeter are usually clamped to the connecting piece 201, and the "U"-shaped connecting piece 201 improves the convenience of connecting the free ends of the two wire terminals 300 of the megohmmeter to the connecting piece 201.
[0049] In some embodiments, with reference to Figure 5 and Figure 6 The handle 400 in the present application is a shell structure that is continuous along its length direction, and the width of the handle 400 is greater than the width of the second mounting plate 102. The handle 400 is provided with a clamping block 401 on each of the opposite two inner side walls along its length direction, and the clamping block 401 extends along the length direction of the handle 400.
[0050] The second mounting plate 102 is provided with a clamping groove 1021 on each of the opposite two side walls along its length direction, and the two clamping grooves 1021 correspond to and match the two clamping blocks 401. The handle 400 is clamped to the clamping groove 1021 on the second mounting plate 102 through the clamping block 401 thereon. The clamping groove 1021 extends along the length direction of the second mounting plate 102.
[0051] In the above embodiment, under the action of an external force, the clamping groove 1021 and the clamping block 401 can slide relative to each other, and the installation or disassembly of the handle 400 and the second mounting plate 102 is achieved by sliding the clamping block 401 clamped therein along its length direction in the clamping groove 1021, so that the installation or disassembly process of the two is more convenient. The shell structure of the handle 400 that is continuous along its length direction facilitates the passage of the wire terminal 300 of the megohmmeter during the connection of the connecting piece 201 and the free end of the wire terminal 300 of the megohmmeter, and plays a role in accommodating the wire terminal 300, avoiding winding of the wire terminal 300 during detection of the insulation performance of the insulation tool, and ensuring normal operation and safety during detection.
[0052] In some embodiments, the mounting plate body 100 and the handle 400 in the present application are made of an insulating material. The insulating material can be phenolic resin, polycarbonate, epoxy resin, etc., and the specific selection can be made according to the actual situation, which is not limited in the present application.
[0053] In the above embodiments, the mounting plate body 100 and the handle 400 are made of insulating materials, so that the mounting plate body 100 and the handle 400 not only have excellent electrical insulation, but also have high mechanical strength, improve the safety during use, and are convenient to use.
[0054] In some embodiments, with reference to Figure 7 The handle 400 in the present application is provided with an anti-skid layer 402, and the anti-skid layer 402 is provided with anti-skid protrusions 4021. The anti-skid layer 402 and the anti-skid protrusions 4021 can be made of silica gel or rubber, so that the anti-skid layer 402 and the anti-skid protrusions 4021 not only have insulation performance, but also can increase the friction between the hands of the operator and the handle 400 during holding the handle 400, so that the operator can hold the handle 400 more tightly, thereby improving the stability during the insulation performance detection of the insulation tool.
[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An insulation performance testing device for insulating tools, characterized in that, The utility model relates to a kind of megohm meter, including: Mounting plate body (100); Two electrode plates (200) of preset width, two described electrode plates (200) are mutually parallel and are arranged on the mounting plate body (100) and are spaced apart by preset distance, and two described electrode plates (200) are all provided with connecting piece (201) capable of conducting electricity, and two described connecting pieces (201) are connected with the free end of two terminal posts (300) of megohm meter respectively; Handle (400), the handle (400) is sleeved on the mounting plate body (100), for driving two described electrode plates (200) on the mounting plate body (100) along insulating tool with the swing of megohm meter to detect the insulation performance of the insulating tool.
2. The insulation performance testing device for insulated tools according to claim 1, characterized by The mounting plate body (100) includes a first mounting plate (101) and a second mounting plate (102); The first mounting plate (101) is connected perpendicularly to the second mounting plate (102) and is in the shape of a "T". Two electrode plates (200) are arranged on the first mounting plate (101) with their length directions perpendicular to each other. The length of each electrode plate (200) is greater than the width of the first mounting plate (101). The handle (400) is sleeved on the second mounting plate (102) and extends along the length direction of the second mounting plate (102). The length of the first mounting plate (101) is less than the length of the second mounting plate (102), and the width of the first mounting plate (101) is greater than the width of the second mounting plate (102).
3. The insulation performance testing device for insulated tools according to claim 2, characterized by Two electrode plates (200) are detachably connected to the first mounting plate (101) by fasteners (500).
4. The insulation performance testing device for insulated tools according to claim 3, characterized by The fastener (500) includes a fastening bolt (501) and a nut (502). Two first threaded holes (1011) are formed in the first mounting plate (101). Two second threaded holes (202) are formed in two electrode plates (200) and match the first threaded holes (1011). The threaded end of the fastening bolt (501) penetrates the second threaded holes (202) and the first threaded holes (1011) in sequence. The nut (502) is sleeved on the shank of the fastening bolt (501) to connect each electrode plate (200) to the first mounting plate (101).
5. The insulation performance testing device for insulated tools according to claim 1, characterized by The preset width is 2 cm, and the preset distance is 2 cm.
6. The insulation performance testing device for insulated tools according to claim 1, wherein The electrode plate (200) and the connecting piece (201) are both made of copper.
7. The insulation performance testing device for insulated tools according to claim 1, characterized by The connecting piece (201) is in the shape of a "U" column.
8. The insulation performance testing device for insulated tools according to claim 2, characterized by The handle (400) is a shell structure that is connected along its length direction. The width of the handle (400) is greater than the width of the second mounting plate (102). Card blocks (401) are arranged on the opposite inner side walls of the handle (400) along its length direction. The second mounting plate (102) is provided with clamping grooves (1021) on opposite side walls along the length direction of the second mounting plate (102), and the two clamping grooves (1021) correspond to and match the two clamping blocks (401) one by one, and the handle (400) is clamped in the clamping grooves (1021) on the second mounting plate (102) through the clamping blocks (401) on the handle (400).
9. The insulation performance testing device for insulated tools according to any one of claims 1 to 8, characterized in that, The mounting plate body (100) and the handle (400) are both made of insulating materials.
10. The insulation performance testing device for insulated tools according to any one of claims 1 to 8, characterized in that The handle (400) is provided with an anti-skid layer (402), and the anti-skid layer (402) is provided with anti-skid protrusions (4021).