Bus jack box with on-line monitoring function
By incorporating wire rollers and dustproof components, the design solves the problems of difficult wire installation and wear in traditional busbar junction boxes, achieving efficient installation, reduced wear, extended wire life, and online monitoring, thereby reducing the risk of short circuits.
Patent Information
- Application Number
- CN202422607671.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Traditional busbar junction boxes are prone to causing wear and tear on the wire insulation during installation, and are difficult to install, posing a risk of short circuit.
It features a wire guide roller and dustproof components. The wire guide roller is used for quick installation and reduces wear, the dustproof components prevent dust contamination, and the temperature sensor is used for real-time monitoring.
It improves the efficiency of wire installation, reduces insulation wear, extends the service life of wires, reduces the risk of short circuits, reduces dust pollution of electrical components, and enables online monitoring.
Smart Images

Figure CN223567254U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electrical boxes, in particular to a busbar plug-in box with an online monitoring function. BACKGROUND
[0002] Modern high-rise buildings and large workshops require huge amounts of electrical energy, and in the face of this huge load, hundreds of amperes of strong current need to be selected for safe and reliable conduction equipment, and a busbar system is a good choice. The installation slot system is a power distribution device for efficient current transmission, which is particularly suitable for the economic and reasonable wiring needs of increasingly high buildings and large-scale factories.
[0003] When the traditional busbar plug-in box is installed, the wires need to be inserted into the interior of the busbar plug-in box, and the surface of the wire may be rubbed during the insertion process. In addition, the insertion process is difficult, which may cause the insulating layer to be thinned or even broken, which may expose the conductor inside the wire, and the damage to the insulating layer and the conductor may cause a short circuit fault. CONTENT OF THE INVENTION
[0004] In order to solve the above problems, the application provides a busbar plug-in box with an online monitoring function.
[0005] The busbar plug-in box with an online monitoring function provided by the application adopts the following technical scheme:
[0006] The busbar plug-in box with an online monitoring function comprises a box body, a wire inlet hole is formed on each side of the box body, a wire insertion assembly is arranged in each wire inlet hole, and a dustproof assembly is arranged on each side of the box body.
[0007] The wire insertion assembly comprises a lead ring, a plurality of wire guide rollers are arranged in the lead ring, and the wire guide rollers serve to quickly install and reduce wear.
[0008] Further, a plurality of grooves are formed in the lead ring, the number of wire guide rollers in each group is set to be multiple, a plurality of fixing rods are arranged in each groove, each wire guide roller is rotationally connected with a corresponding wire guide roller, and a plurality of partitions are arranged in the lead ring.
[0009] Further, a fixing ring is arranged in each wire inlet hole, a circular sliding groove is formed in the outer wall of each lead ring, and each circular sliding groove is slidingly connected with a corresponding fixing ring.
[0010] Further, a protective sleeve is arranged on each side of the box body, and a plurality of wires are arranged in each protective sleeve.
[0011] Through the above technical scheme, the installation time is reduced, and the overall installation efficiency is improved.
[0012] Further, the dustproof assembly comprises protective covers, the number of the protective covers is multiple, two limiting sliding grooves are formed on each side of the box body, and each two protective covers are located on the corresponding side of the box body and are in sliding connection with the corresponding limiting sliding grooves.
[0013] Further, a clamping groove is formed on the side of each protective cover close to the corresponding protective sleeve, and a sealing ring is arranged in each clamping groove.
[0014] Further, a magnet is arranged on one side of each protective cover, and each protective cover is transparent.
[0015] Through the above technical scheme, the pollution of dust on electrical elements in the bus plug-in box can be greatly reduced.
[0016] Further, an element is arranged in the box body, and a temperature sensor is arranged at the connection position of the element and the electric wire.
[0017] In summary, the present application has at least one beneficial technical effect:
[0018] The wire guide roller in the wire plug-in assembly can rotate, the electric wire can smoothly roll forward on the roller, the installation process is more smooth and fast, the time required for installation is reduced, the overall installation efficiency is improved, the friction force of rolling friction is relatively small, the possibility of abrasion of the surface insulating layer of the electric wire during insertion is greatly reduced, the electric wire can be orderly arranged according to the predetermined path, the entanglement and disorder between the electric wires are avoided, and the service life of the electric wire is prolonged.
[0019] The dustproof assembly blocks the dust from the outside from entering the box body through the wire inlet hole, and the pollution of dust on electrical elements in the bus plug-in box can be greatly reduced. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a whole structure schematic view of the utility model;
[0021] Figure 2 It is a box body internal structure schematic view of the utility model;
[0022] Figure 3 It is a wire guide ring top structure schematic view of the utility model;
[0023] Figure 4 It is a wire inlet hole and box body whole structure schematic view of the utility model;
[0024] Figure 5 It is a wire guide ring whole structure sectional view of the utility model.
[0025] Explanation of reference signs: 1, box; 2, wire inlet hole; 3, protective sleeve; 4, electric wire; 5, lead ring; 6, groove; 7, fixing rod; 8, wire roller; 9, partition; 10, circular sliding slot; 11, fixing ring; 12, limiting sliding slot; 13, protective cover; 14, clamping groove; 15, sealing ring; 16, magnet; 17, element; 18, temperature sensor. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0027] Reference Figures 1-5 A bus plug-in box with online monitoring function, comprising a box 1, the two sides of the box 1 are provided with wire inlet holes 2, and each wire inlet hole 2 is provided with a wire insertion assembly inside; the two sides of the box 1 are provided with dustproof assemblies.
[0028] The wire insertion assembly comprises a lead ring 5, and a plurality of wire rollers 8 are arranged inside the lead ring 5, which can quickly install and reduce abrasion.
[0029] Reference Figures 1-5 A plurality of grooves 6 are formed in the inside of the lead ring 5, the number of each group of wire rollers 8 is multiple, a plurality of fixing rods 7 are arranged in the inside of each groove 6, each wire roller 8 is rotationally connected with a corresponding wire roller 8, a plurality of partitions 9 are arranged in the inside of the lead ring 5, and a protective sleeve 3 is arranged on each side of the box 1, and a plurality of electric wires 4 are arranged in the inside of each protective sleeve 3.
[0030] The wire insertion assembly can quickly install the electric wires 4 and reduce abrasion of the electric wires 4, and the specific operation mode is as follows: first, observe the wire inlet holes 2 on the two sides of the box 1, confirm the position and structure of the wire insertion assembly, align the electric wires 4 with the position of the wire inlet holes 2, insert the electric wires 4 into the wire inlet holes 2, and make the electric wires 4 enter the inside of the lead ring 5; when the electric wires 4 enter the inside of the lead ring 5, the electric wires 4 will be in contact with the wire rollers 8 due to the rotational connection of the plurality of wire rollers 8, continue to push the electric wires 4, at this time, the electric wires 4 roll on the plurality of wire rollers 8 and advance, because the wire rollers 8 can rotate, the friction between the electric wires 4 and the lead ring 5 can be greatly reduced, with the advancement of the electric wires 4, the partitions 9 can play a role in separating and guiding the electric wires 4, so that a plurality of electric wires 4 can orderly pass through the lead ring 5 and enter the inside of the box 1, thereby achieving the role of quick installation and reducing abrasion.
[0031] Reference Figure 4The inner part of each incoming wire hole 2 is provided with a fixing ring 11, and the outer wall of each lead wire ring 5 is provided with a circular sliding groove 10, and each circular sliding groove 10 is slidably connected with the corresponding fixing ring 11.
[0032] Through the circular sliding groove 10 slidably connected with the corresponding fixing ring 11, the installation angle can be adjusted at any time when the electric wire 4 is installed, so that various installation conditions can be better adapted.
[0033] In the traditional bus plug-in box, the installation of the electric wire 4 often needs a lot of strength to overcome the friction, and the situation of jamming is easy to appear, and through the lead roller 8 in the plug-in assembly, the electric wire 4 can smoothly roll forward on the roller, so that the installation process is more smooth and fast, the time required for installation is reduced, the overall installation efficiency is improved, and the friction of the rolling friction is relatively small, which greatly reduces the possibility of the surface insulating layer of the electric wire 4 being worn in the insertion process, can be arranged in order according to the predetermined path, avoids the entanglement and confusion between the electric wires 4, and prolongs the service life of the electric wire 4.
[0034] Referring to Figures 1-5 , the dustproof assembly includes protective covers 13, the number of protective covers 13 is set to be multiple, two limiting sliding grooves 12 are formed on the two sides of the box body 1, every two protective covers 13 are located on the corresponding side of the box body 1, each protective cover 13 is slidably connected with the corresponding limiting sliding groove 12, each protective cover 13 is provided with a clamping groove 14 near the side of the corresponding protective sleeve 3, each clamping groove 14 is provided with a sealing ring 15 in the inside, each sealing ring 15 is made of elastic material, one side of each protective cover 13 is provided with a magnet 16, and each protective cover 13 is transparent.
[0035] The dustproof assembly blocks the dust from the outside through the incoming wire hole 2 into the inside of the box body 1, which can greatly reduce the pollution of the dust to the electrical elements 17 in the bus plug-in box, and the magnets 16 on the two protective covers 13 on one side of the box body 1 can attract each other, which can ensure the stability of the protective cover 13 when dustproof.
[0036] Referring to Figures 1-5 , the inside of the box body 1 is provided with an element 17, and the temperature sensor 18 is arranged at the connection between the element 17 and the electric wire 4.
[0037] By directly installing the temperature sensor 18 at the connection between the element 17 and the electric wire 4, which is a key area prone to heat accumulation, the temperature sensor 18 can sense the temperature change at this position in real time, convert the temperature physical quantity into an electric signal, and transmit the temperature signal collected by the temperature sensor 18 to the monitoring system through wired (such as shielded cable) or wireless (such as Bluetooth, Wi-Fi, etc. wireless communication protocol) mode. The monitoring system can record and analyze the temperature data, draw a temperature change curve, help the staff understand the temperature change trend, and predict potential failure risks through analysis of historical data to perform maintenance and maintenance in advance.
[0038] Working principle: First, observe the wire inlet hole 2 on both sides of the box body 1, confirm the position and structure of the wire insertion assembly, align the electric wire 4 with the position of the wire inlet hole 2, insert the electric wire 4 into the wire inlet hole 2, and make the electric wire 4 enter the inside of the lead ring 5. When the electric wire 4 enters the lead ring 5, the electric wire 4 will be in contact with the wire roller 8 because the wire roller 8 is in rotational connection. Continue to push the electric wire 4, and at this time, the electric wire 4 rolls forward on the wire roller 8. Because the wire roller 8 can rotate, it can greatly reduce the friction between the electric wire 4 and the lead ring 5. With the advancement of the electric wire 4, the partition plate 9 can play a role in separating and guiding the electric wire 4, so that multiple electric wires 4 can orderly pass through the lead ring 5 and enter the inside of the box body 1, thereby realizing the effect of rapid installation and reducing wear.
[0039] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application. Therefore, any equivalent changes made on the basis of the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A bus plug-in box with online monitoring function, comprising a box body (1), characterized in that, Both sides of the box (1) are provided with wire inlet holes (2), and each wire inlet hole (2) is provided with a wire inserting assembly. The wire inserting assembly comprises a lead ring (5), and a plurality of groups of wire guide rollers (8) are arranged in the lead ring (5).
2. The bus plug-in box with online monitoring function according to claim 1, characterized in that: A plurality of grooves (6) are arranged in the lead ring (5), each group of wire guide rollers (8) is provided in a plurality of numbers, a plurality of fixing rods (7) are arranged in each groove (6), each wire guide roller (8) is rotatably connected with a corresponding wire guide roller (8), and a plurality of partition plates (9) are arranged in the lead ring (5).
3. The bus plug-in box with online monitoring function according to claim 1, characterized in that: Each wire inlet hole (2) is provided with a fixing ring (11), and the outer wall of each lead ring (5) is provided with a circular sliding groove (10), and each circular sliding groove (10) is slidably connected with a corresponding fixing ring (11).
4. The bus plug-in box with online monitoring function according to claim 1, characterized in that: Both sides of the box (1) are provided with protective sleeves (3), and each protective sleeve (3) is provided with a plurality of electric wires (4).
5. The bus plug-in box with online monitoring function according to claim 1, characterized in that: The dustproof assembly comprises a protective cover (13), and a plurality of protective covers (13) are arranged on both sides of the box (1), two limiting sliding grooves (12) are arranged on both sides of the box (1), each two protective covers (13) are arranged on a corresponding side of the box (1), and each protective cover (13) is slidably connected with a corresponding limiting sliding groove (12).
6. The bus plug-in box with online monitoring function according to claim 5, characterized in that: Each protective cover (13) is provided with a clamping groove (14) on the side close to the corresponding protective sleeve (3), each clamping groove (14) is provided with a sealing ring (15), and each sealing ring (15) is made of elastic material.
7. The bus plug-in box with online monitoring function according to claim 5, characterized in that: Each protective cover (13) is provided with a magnet (16) on one side, and each protective cover (13) is transparent.
8. The bus plug-in box with online monitoring function according to claim 1, characterized in that: The box (1) is provided with an element (17), and a temperature sensor (18) is arranged at the connection between the element (17) and the electric wire (4).