Photovoltaic module fixing structure for photovoltaic module and profiled steel sheet integrated roof

By designing an inverted V-shaped central connector and mounting plate structure, combined with a sealing gasket and interlocking teeth, the problems of unstable connection and poor sealing between photovoltaic modules and profiled steel sheets are solved, thereby improving stability and sealing, extending service life and reducing maintenance costs.

CN223567555UActive Publication Date: 2025-11-18DEAN POWER ENG BEIJING
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Patent Information

Application Number
CN202423000585.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-18
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In traditional photovoltaic roof systems, the connection between photovoltaic modules and profiled steel sheets is complex and unstable, with poor sealing, making them susceptible to structural damage due to thermal expansion and contraction, and resulting in low installation efficiency.

Method used

The system employs an inverted V-shaped central connector and mounting plate structure, combined with a sealing gasket and interlocking tooth design, to achieve accurate positioning and multi-layer sealing of photovoltaic modules, while utilizing guide channels and drainage channels to accelerate rainwater dissipation.

Benefits of technology

It improves the stability and sealing of the integrated photovoltaic module and profiled steel roof, extends its service life, reduces maintenance costs, accelerates rainwater drainage, and prevents structural corrosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic module fixing structure for a photovoltaic module and profiled steel sheet integrated roof, which relates to the technical field of photovoltaic modules and comprises a middle connecting piece and end connecting pieces arranged on two sides of the middle connecting piece, and mounting plates are arranged on the middle connecting piece and the end connecting pieces. According to the utility model, through the arrangement of the bending part, the position of the photovoltaic assembly can be limited, the phenomenon that the photovoltaic assembly horizontally shifts after being installed is avoided, and the stability of the whole structure is ensured; meanwhile, the second sealing cushion layer and the first sealing cushion layer which are attached to the bending part are utilized to form a sealing layer structure which completely covers the end part of the photovoltaic module, so that rainwater can be prevented from permeating, and a good protection effect is achieved on the interior of the structure; the service life of the photovoltaic module fixing structure for the photovoltaic module and profiled steel sheet integrated roof is prolonged, and the subsequent maintenance cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic module technical field, especially relate to photovoltaic module fixed structure for photovoltaic module and profiled steel sheet integrated roof. BACKGROUND

[0002] The realization of the traditional photovoltaic roof system mainly has two modes, one is to erect solar panels on the existing roof, but its support system is relatively complex, the operation difficulty is big, and there is the risk of damaging the original roof structure, the other is to install photovoltaic modules directly as a roof. In the traditional roof structure erecting solar panels need to solve how to realize the reliable connection between building structure and photovoltaic module, at the same time, prevent rainwater leakage, prevent vibration caused by outdoor wind and installation convenience and other requirements. The traditional industrial plant profiled steel sheet cannot be organically combined with photovoltaic module due to structural design, module and other reasons, the installation structure is complex, there are many hidden dangers and poor stability and the like.

[0003] In order to solve the above problems, the patent file with publication number "CN217063617U" discloses a photovoltaic module fixed structure for photovoltaic module and profiled steel sheet integrated roof, which comprises a middle connecting piece, a photovoltaic module and an end connecting piece, the middle connecting piece is multiple, and the middle connecting pieces are uniformly and interval distributed, the end connecting piece is two, and the end connecting pieces are arranged on both sides of the middle connecting piece, the photovoltaic module is uniformly placed on the upper end of the middle connecting piece and the end connecting piece, and a plurality of installation plates which can move up and down and are used for installing and fixing the photovoltaic module are arranged above the middle connecting piece and the end connecting piece. The middle connecting piece and the end connecting piece can uniformly place the photovoltaic module on the roof, and the design of the installation plate can utilize the up and down movement of the installation plate to extrude and fix the photovoltaic module, so that the installation of the photovoltaic module is realized, which is convenient and fast.

[0004] In the above prior art, only the anti-skid wear-resistant gasket is used to fix the side of the photovoltaic module by the middle connecting piece or the end connecting piece cooperating with the installation plate, the sealing performance is poor, after long time use, the fatigue damage is easily caused by thermal expansion and cold contraction, so that the rainwater enters the structure, the structure is corroded and damaged by the rainwater, secondly, the structure cannot accurately position the edge of the photovoltaic module during installation (especially when the middle connecting piece is used), so that the edge of the photovoltaic module may be inclined during installation, which leads to the need for repeated adjustment, so that the installation efficiency is reduced, therefore, the photovoltaic module fixed structure for photovoltaic module and profiled steel sheet integrated roof is needed. UTILITY MODEL CONTENTS

[0005] The purpose of the present application is to provide a photovoltaic module fixed structure for photovoltaic module and profiled steel sheet integrated roof to solve the problems raised in the background art.

[0006] To achieve the above object, the application provides the following technical scheme: a photovoltaic module fixing structure for photovoltaic module and profiled steel sheet integrated roof, comprising a middle connecting piece and end connecting pieces arranged on both sides of the middle connecting piece, mounting plates arranged on the middle connecting piece and the end connecting pieces, and the middle connecting piece or the photovoltaic module cooperating with the mounting plates to clamp and fix the photovoltaic module;

[0007] The middle connecting piece is an inverted U-shaped plate, and the middle connecting piece is fixed to the mounting plate by a connecting bolt.

[0008] The mounting plate is formed with a concave curved portion, and the curved portion is provided with two vertical side walls which are respectively in abutment with the opposite sides of the middle connecting piece.

[0009] The horizontal arm upper end of the middle connecting piece is fixed with a first sealing gasket layer, and the horizontal arm bottom of the mounting plate and the side wall of the curved portion are fixed with an L-shaped second sealing gasket layer, and the lower end of the second sealing gasket layer is in abutment with one side of the first sealing gasket layer.

[0010] The first sealing gasket layer and the second sealing gasket layer are wrapped around the end of the photovoltaic module.

[0011] Preferably, the horizontal wall lower end of the mounting plate and the horizontal arm upper end of the middle connecting piece are formed with engagement teeth.

[0012] The upper and lower ends of the photovoltaic module are provided with engagement grooves corresponding to the engagement teeth.

[0013] The first sealing gasket layer and the second sealing gasket layer are in interference fit with the inner wall of the engagement groove under the abutment of the engagement teeth.

[0014] Preferably, the inner side edge of the horizontal arm of the middle connecting piece is formed with a reinforcing rib.

[0015] The lower end of the second sealing gasket layer is in abutment with the inclined surface of the reinforcing rib, and the lower end of the second sealing gasket layer is in interference fit with one side of the first sealing gasket layer.

[0016] Preferably, the upper end of the curved portion is formed with a drainage groove recessed into the middle connecting piece, and the horizontal height of the lower end of the drainage groove is lower than the horizontal height of the lower end of the photovoltaic module.

[0017] Preferably, the upper end of the horizontal arm of the mounting plate is provided with a plurality of flow guide grooves, and the flow guide grooves are uniformly distributed along the length direction of the mounting plate, and the flow guide grooves horizontally extend and are connected to the upper end of the drainage groove.

[0018] Preferably, the middle of the mounting plate is provided with a connecting hole for the connecting bolt to pass through.

[0019] The inner bottom wall of the middle connecting piece is provided with a mounting sliding groove, the nut part of the connecting bolt is slidingly mounted in the mounting sliding groove, and the pin of the connecting bolt is upwardly movable and penetrates through the connecting hole.

[0020] The upper end of the connecting bolt is screwed with a cap nut, the lower end of the cap nut is fixed with a sealing washer, and the sealing washer is sleeved on the connecting bolt and the bottom surface is in interference fit with the upper surface of the mounting plate.

[0021] In summary, the technical effects and advantages of the present application are:

[0022] 1. In the present application, the position of the photovoltaic module is limited by the bending part, so that the position of the photovoltaic module is aligned when it is attached to the side wall of the bending part, thereby facilitating the limitation of the position and attitude of the photovoltaic module, avoiding the horizontal deviation of the photovoltaic module after installation, and ensuring the stability of the overall structure. At the same time, the second sealing gasket and the first sealing gasket are used to form a sealing layer structure completely covering the end of the photovoltaic module, so that the sealing effect is better. After a long period of use, a relative sealing structure can be formed in the state that the bending part and the middle connecting piece are attached, which can prevent rainwater from penetrating, thereby providing good protection for the internal structure and prolonging the service life of the photovoltaic module fixing structure for the photovoltaic module and the profiled steel sheet integrated roof, and reducing the subsequent maintenance cost.

[0023] 2. In the present application, the rainwater temporarily stored on the surface of the photovoltaic module is diverted by the diversion groove and the drainage groove, so that the rainwater is dispersed into the drainage groove and discharged, thereby accelerating the dispersion speed of the rainwater on the surface of the photovoltaic module, so that the rainwater on the surface of the photovoltaic module can be removed faster by evaporation, avoiding the accumulation of too much rainwater on the surface of the photovoltaic module, and reducing the probability of rainwater penetrating into the workpiece from another aspect, thereby achieving good protection effect. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0025] Figure 1 It is the overall structure schematic diagram in the embodiment;

[0026] Figure 2 It is Figure 1 the structure enlarged view of A in the middle;

[0027] Figure 3 It is the mounting plate three-dimensional structure schematic diagram in the embodiment;

[0028] Figure 4 It is the end connecting piece structure schematic diagram in the embodiment.

[0029] In the figure: 1, the middle connecting piece; 11, the installation sliding groove; 12, the reinforcing rib; 2, the photovoltaic module; 21, the snap groove; 3, the mounting plate; 31, the curved part; 311, the drainage groove; 32, the flow guide groove; 33, the connecting hole; 4, the snap tooth; 5, the first sealing gasket layer; 6, the second sealing gasket layer; 7, the connecting bolt; 8, the cap nut; 9, the sealing washer. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] Embodiment: Reference Figures 1-3 The photovoltaic module fixing structure for the photovoltaic module and the profiled steel sheet integrated roof shown in the figure comprises a middle connecting piece 1 and end connecting pieces arranged on the two sides of the middle connecting piece 1, the middle connecting piece 1 and the end connecting pieces are each provided with a mounting plate 3, the middle connecting piece 1 or the photovoltaic module 2 cooperates with the mounting plate 3 to clamp and fix the photovoltaic module 2;

[0032] The middle connecting piece 1 is a reverse U-shaped plate, the middle part of the middle connecting piece 1 is fixed to the mounting plate 3 by the connecting bolt 7 and is pulled in opposite directions;

[0033] The mounting plate 3 is formed with a concave curved part 31, the curved part 31 is provided with two and abuts against the vertical side walls of the opposite two sides of the middle connecting piece 1 respectively;

[0034] The horizontal arm upper end of the middle connecting piece 1 is fixed with the first sealing gasket layer 5, the horizontal arm bottom of the mounting plate 3 and the side wall between the curved part 31 are fixed with the L-shaped second sealing gasket layer 6, the lower end of the second sealing gasket layer 6 abuts against one side of the first sealing gasket layer 5;

[0035] The first sealing gasket layer 5 and the second sealing gasket layer 6 are wrapped around the end part of the photovoltaic module 2.

[0036] Based on the above structure, by setting the bending part 31, the position of the photovoltaic module 2 can be limited, so that the photovoltaic module 2 is aligned when the side wall of the bending part 31 is fitted, thereby facilitating the limitation of the position and attitude of the photovoltaic module 2, avoiding the horizontal deviation of the photovoltaic module 2 after installation, and ensuring the stability of the overall structure; at the same time, the second sealing gasket layer 6 and the first sealing gasket layer 5 fitted with the bending part 31 form a sealing layer structure completely covering the end of the photovoltaic module 2, so that the sealing effect is better, and after long-term use, a relative sealing structure can still be formed in the state that the bending part 31 is fitted with the middle connecting piece 1, so that the penetration of rainwater can be avoided, thereby playing a good protection role on the structure inside, prolonging the service life of the photovoltaic module fixing structure for the integration of photovoltaic modules and profiled steel sheet roof, and reducing the subsequent maintenance cost.

[0037] Further, the horizontal wall lower end of the mounting plate 3 and the horizontal arm upper end of the middle connecting piece 1 are both formed with the engagement teeth 4;

[0038] The upper and lower ends of the photovoltaic module 2 are both provided with the engagement grooves 21 corresponding to the engagement teeth 4;

[0039] The first sealing gasket layer 5 and the second sealing gasket layer 6 are in interference fit with the inner wall of the engagement groove 21 under the abutting action of the engagement teeth 4.

[0040] By setting the engagement teeth 4 and the engagement grooves 21, a plurality of staggered sealing structures are formed in the horizontal direction, achieving the effect of multi-layer sealing, in addition, the clamping stability of the photovoltaic module 2 when the middle connecting piece 1 cooperates with the mounting plate 3 can be enhanced, so that the overall structure after installation is more stable, and the photovoltaic module fixing structure for the integration of photovoltaic modules and profiled steel sheet roof is further improved, and the use effect is improved.

[0041] Further, the horizontal arm inner side edge of the middle connecting piece 1 is formed with the reinforcing ribs 12;

[0042] The lower end of the second sealing gasket layer 6 abuts against the inclined surface of the reinforcing rib 12, and the lower end of the second sealing gasket layer 6 is in interference fit with one side of the first sealing gasket layer 5;

[0043] By setting the reinforcing ribs 12, the abutting relationship between the second sealing gasket layer 6 and the first sealing gasket layer 5 is more close, so that a stable airtight covering structure can be formed, the probability of gap at the connection between the second sealing gasket layer 6 and the first sealing gasket layer 5 is reduced, and the anti-permeation effect is ensured.

[0044] Further, the upper end of the bending part 31 is formed with the drainage groove 311 recessed into the middle connecting piece 1, and the horizontal height of the lower end of the drainage groove 311 is lower than the horizontal height inside the lower end of the photovoltaic module 2;

[0045] The horizontal arm upper end of the mounting plate 3 is provided with a plurality of flow guide grooves 32, which are uniformly distributed along the length direction of the mounting plate 3, and the flow guide grooves 32 horizontally extend and are communicated to the upper end of the drainage groove 311.

[0046] Through the arrangement of the flow guide grooves 32 and the drainage groove 311, the rainwater temporarily stored on the surface of the photovoltaic module 2 can be shunted and guided, so that the rainwater is dispersed into the drainage groove 311 and discharged, the dispersion speed of the rainwater on the surface of the photovoltaic module 2 is accelerated, and thus the rainwater on the surface of the photovoltaic module 2 can be removed more quickly by evaporation, the rainwater is prevented from being accumulated on the surface of the photovoltaic module 2 to cause penetration, and the probability of penetration of the rainwater into the workpiece is reduced from another aspect, thereby achieving a good protection effect.

[0047] Further, the mounting plate 3 is provided with a connecting hole 33 in the middle for the connecting bolt 7 to pass through;

[0048] The inner bottom wall of the middle connecting piece 1 is provided with a mounting sliding groove 11, the nut part of the connecting bolt 7 is slidingly mounted in the mounting sliding groove 11, and the pin column of the connecting bolt 7 is upwardly movable and penetrates through the connecting hole 33;

[0049] The upper end of the connecting bolt 7 is screwed with a cap-shaped nut 8, the lower end of the cap-shaped nut 8 is fixed with a sealing gasket 9, and the sealing gasket 9 is sleeved on the connecting bolt 7 and the bottom surface is in interference fit with the upper surface of the mounting plate 3;

[0050] By inverting the connecting bolt 7, on the one hand, the number of parts is reduced, the slider is cancelled compared with the prior art, the structural cost is reduced, and on the other hand, it is more convenient for the user to tighten during installation, compared with the prior art which needs to try to calibrate and connect the bolt and the slider (the slider is hidden, and the lower end of the bolt is relatively hidden during screwing, and it is difficult to align), the user only needs to directly tighten the cap-shaped nut 8 on the connecting bolt 7, the operation is more simple and fast, and the use is more convenient, and the sealing gasket 9 also achieves a good sealing effect, avoids leakage at the connection, and has a better effect of preventing rainwater from leaking and corroding.

[0051] The working principle of the utility model is as follows: in the daily use process, the user only needs to place the photovoltaic module 2 above the horizontal arm of the middle connecting piece 1, so that the engagement groove 21 of the photovoltaic module 2 corresponds to the engagement teeth 4, then covers the mounting plate 3 above the photovoltaic module 2, and makes the curved part 31 abut against the inner walls on the opposite sides of the middle connecting piece 1, then tightens the cap-shaped nut 8 on the connecting bolt 7, and the installation is completed;

[0052] With the setting of the bending part 31, the position of the photovoltaic module 2 can be limited, so that the photovoltaic module 2 is aligned when it is attached to the side wall of the bending part 31, thereby facilitating the limitation of the position and attitude of the photovoltaic module 2, avoiding the phenomenon of horizontal deviation of the photovoltaic module 2 after installation, and ensuring the stability of the overall structure; at the same time, the second sealing gasket layer 6 and the first sealing gasket layer 5 are used to form a sealing layer structure completely covering the end of the photovoltaic module 2, so that the sealing effect is better, and after long-term use, a relative sealing structure can still be formed in the state that the bending part 31 is attached to the middle connecting piece 1, which can avoid the infiltration of rainwater, thereby playing a good protection role on the internal structure, prolonging the service life of the photovoltaic module fixing structure for the integration of photovoltaic modules and profiled steel sheet roof, and reducing the subsequent maintenance cost.

[0053] In addition, through the setting of the flow guide groove 32 and the drainage groove 311, the rainwater temporarily stored on the surface of the photovoltaic module 2 can be shunted and guided, so that the rainwater is dispersed into the drainage groove 311 and discharged, thereby accelerating the dispersion speed of the rainwater on the surface of the photovoltaic module 2, so that the rainwater on the surface of the photovoltaic module 2 can be removed faster by evaporation, avoiding the accumulation of too much rainwater on the surface of the photovoltaic module 2 causing penetration, and on the other hand, reducing the probability of penetration of rainwater into the workpiece, thereby playing a good protection effect.

[0054] Finally, it should be pointed out that: the above-mentioned is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A photovoltaic module fixing structure for the integration of photovoltaic modules and profiled steel sheet integrated roof, comprising a middle connecting piece (1) and end connecting pieces arranged on both sides of the middle connecting piece (1), wherein mounting plates (3) are arranged on the middle connecting piece (1) and the end connecting pieces, and the middle connecting piece (1) or the photovoltaic module (2) is clamped and fixed with the mounting plate (3), characterized in that: the middle connecting piece (1) is an inverted U-shaped plate, and the middle part of the middle connecting piece (1) is fixed by a connecting bolt (7) and the mounting plate (3) in a tensioning manner; the mounting plate (3) is formed with a concave curved portion (31), and the curved portion (31) is provided with two portions and abuts against the vertical side walls of the opposite sides of the middle connecting piece (1); a first sealing gasket layer (5) is fixed to the upper end of the horizontal arm of the middle connecting piece (1), and a second sealing gasket layer (6) in the shape of L is arranged between the bottom of the horizontal arm of the mounting plate (3) and the side wall of the curved portion (31), and the lower end of the second sealing gasket layer (6) abuts against one side of the first sealing gasket layer (5); the first sealing gasket layer (5) and the second sealing gasket layer (6) cover the end part of the photovoltaic module (2); the lower end of the horizontal wall of the mounting plate (3) and the upper end of the horizontal arm of the middle connecting piece (1) are formed with engagement teeth (4); the upper and lower ends of the photovoltaic module (2) are formed with engagement grooves (21) corresponding to the engagement teeth (4); the first sealing gasket layer (5) and the second sealing gasket layer (6) are in interference fit with the inner wall of the engagement groove (21) under the abutting action of the engagement teeth (4); the inner side edge of the horizontal arm of the middle connecting piece (1) is formed with a reinforcing rib (12); the lower end of the second sealing gasket layer (6) abuts against the inclined surface of the reinforcing rib (12), and the lower end of the second sealing gasket layer (6) is in interference fit with one side of the first sealing gasket layer (5); the upper end of the curved portion (31) is formed with a drainage groove (311) recessed into the middle connecting piece (1), and the horizontal height of the lower end of the drainage groove (311) is lower than the horizontal height of the lower end of the photovoltaic module (2); the upper end of the horizontal arm of the mounting plate (3) is formed with a plurality of flow guide grooves (32), and the plurality of flow guide grooves (32) are uniformly distributed along the length direction of the mounting plate (3), and the flow guide grooves (32) horizontally extend and are connected to the upper end of the drainage groove (311); the middle part of the mounting plate (3) is formed with a connecting hole (33) for the connecting bolt (7) to pass through; the inner bottom wall of the middle connecting piece (1) is formed with a mounting sliding groove (11), the nut part of the connecting bolt (7) is slidingly mounted in the mounting sliding groove (11), and the shank column of the connecting bolt (7) is upwardly movable and penetrates through the connecting hole (33); the upper end of the connecting bolt (7) is screwed with a cap-shaped nut (8), the lower end of the cap-shaped nut (8) is fixed with a sealing washer (9), and the sealing washer (9) is sleeved on the connecting bolt (7) and is in interference fit with the upper surface of the mounting plate (3). ​ ​ ​ ​ 2. The photovoltaic module fixing structure for the integration of a photovoltaic module and a profiled steel sheet roof according to claim 1, characterized in that: ​ ​ ​ 3. The photovoltaic module fixing structure for the integration of a photovoltaic module and a profiled steel sheet roof according to claim 2, characterized in that: ​ ​ 4. The photovoltaic module fixing structure for the integration of a photovoltaic module and a profiled steel sheet roof according to claim 2, characterized in that: ​ 5. The photovoltaic module fixing structure for the integration of photovoltaic modules and corrugated steel sheet roof according to claim 4, characterized in that: ​ 6.The photovoltaic module fixing structure for the integration of photovoltaic module and profiled steel sheet roof according to claim 4, characterized in that: ​ ​ ​

Citation Information

Patent Citations

  • Photovoltaic module fixing structure for photovoltaic module and profiled steel sheet integrated roof

    CN217063617U