Paint mist paper box filter

By using a progressive pore size design of multiple layers of honeycomb paper and filter cotton, along with an optimized support mechanism, the problems of low filtration efficiency and clogging in existing paint mist paper box filters have been solved, achieving high-efficiency filtration and improved durability.

CN223570280UActive Publication Date: 2025-11-21MAYAIR TECH (CHINA) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423094685.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-21
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing paint mist paper box filters cannot achieve extremely high filtration efficiency, especially in capturing fine particulate matter. They are also prone to clogging under high load or continuous operation, increasing maintenance costs.

Method used

It adopts a multi-layered filtration structure, including multiple layers of honeycomb paper and filter cotton, with pore sizes arranged progressively from large to small. The support structure enhances the support force, and the design features a wave-shaped and trapezoidal structure to reduce initial resistance. Flame-retardant materials are used to enhance durability.

Benefits of technology

It improves filtration efficiency, prevents filters from clogging in a short time, reduces replacement frequency and maintenance costs, and enhances the ability to capture fine particles and overall durability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223570280U_ABST
    Figure CN223570280U_ABST
Patent Text Reader

Abstract

The utility model discloses a paint mist carton filter, and belongs to the technical field of filtering devices. Comprising a carton, a supporting mechanism and a filtering mechanism; the supporting mechanism is arranged in the carton and comprises a first air inlet face support, a second air inlet face support and an air outlet face support. The first air inlet face supports are located on the two sides, and the second air inlet face supports and the air outlet face supports are alternately arranged between the first air inlet face supports. The filtering mechanism is arranged among the first air inlet face support, the second air inlet face support and the air outlet face support in a wave shape. The exposed side face of the second air inlet face support serves as an air inlet face, and the exposed side face of the air outlet face support serves as an air outlet face. The filtering mechanism comprises a filtering cotton layer and multiple layers of honeycomb paper, and the filtering cotton layer covers the air outlet face of the multiple layers of honeycomb paper. Apertures of all layers in the multiple layers of honeycomb paper are arranged from large to small in the direction from the air inlet face to the air outlet face. Paint mist particles generated in the paint spraying process are efficiently captured, and waste gas emission pollution is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to filter device technical field, concretely relates to a paint mist paper box filter. BACKGROUND

[0002] The paint mist paper box filter is mainly applied to the coating industry and filters paint mist through the filter material in the interior. The coating industry produces a large amount of paint mist, and the paint mist particulate matters move with the fluid. When the paint mist particulate matters contact the surface of the filter material, the impurities too close to the surface of the filter material are intercepted. The larger the particle size of the particulate matters, the finer the filter material, and the better the interception effect. When the fluid bypasses the filter medium, the paint mist particulate matters with large inertia directly hit the filter material without bypassing. The larger the particle size, the stronger the inertia, and the greater the possibility of impact and interception, and the better the filtering effect. Therefore, when the paint mist enters the filter, the paint mist is blocked by the honeycomb layer and the filter cotton in sequence and is efficiently captured and left in the paper box, so that the effect of purifying the air in the paint spraying room is achieved.

[0003] However, the existing paint mist paper box filter cannot achieve extremely high filtering efficiency, especially for capturing of small particulate matters, which may result in difficulty in meeting the emission standard or the purified air still containing a certain amount of harmful substances. Meanwhile, the existing paper box on the market is saturated and blocked in a short time due to unreasonable initial resistance or internal structure, especially in a high-load or continuous operation environment, and frequent replacement increases the maintenance cost. SUMMARY

[0004] The utility model aims at overcoming the deficiency in the prior art and provides a paint mist paper box filter which adopts a multi-level filtering structure, efficiently captures paint mist particles generated in the paint spraying process, and reduces waste gas emission pollution.

[0005] The utility model provides the following technical scheme:

[0006] A paint mist paper box filter, comprising a paper box, a supporting mechanism and a filtering mechanism, wherein the supporting mechanism is arranged in the paper box and comprises a first air inlet face support, a second air inlet face support and an air outlet face support; the first air inlet face support is located on both sides, the second air inlet face support and the air outlet face support are alternately arranged between the first air inlet face supports, and the upper and lower ends of the first air inlet face support, the second air inlet face support and the air outlet face support abut against the inner wall of the paper box; the filtering mechanism is arranged in a wave shape between the first air inlet face support, the second air inlet face support and the air outlet face support; the side surface of the second air inlet face support exposed as an air inlet face, and the side surface of the air outlet face support exposed as an air outlet face; the filtering mechanism comprises a filter cotton layer and a plurality of layers of honeycomb paper, and the filter cotton layer covers the air outlet face of the plurality of layers of honeycomb paper; the pore sizes of the layers of the plurality of layers of honeycomb paper are arranged from large to small along the direction from the air inlet face to the air outlet face.

[0007] As an optional technical scheme of the utility model, the first air inlet face support includes vertical connecting rods and side connecting plates; the vertical connecting rods are oppositely arranged along the direction from the air inlet face to the air outlet face, and the side connecting plates are fixed between the vertical connecting rods.

[0008] As an optional technical scheme of the utility model, the second air inlet face support includes vertical connecting rods and air inlet face connecting plates; the vertical connecting rods are oppositely arranged along the direction from the air inlet face to the air outlet face, and the air inlet face connecting plates are fixed between the vertical connecting rods.

[0009] As an optional technical scheme of the utility model, the air inlet face connecting plate adopts a hollow plate.

[0010] As an optional technical scheme of the utility model, the air outlet face support adopts an integral forming structure, the horizontal cross section of the air outlet face support is in a trapezoidal shape, and the trapezoidal shape is arranged from narrow to wide along the direction from the air inlet face to the air outlet face.

[0011] As an optional technical scheme of the utility model, each layer of the honeycomb paper in the multi-layer honeycomb paper adopts a fire-retardant honeycomb paper.

[0012] As an optional technical scheme of the utility model, the carton adopts a fire-retardant carton.

[0013] As an optional technical scheme of the utility model, the air inlet face of the carton is provided with an air inlet.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] The paint mist carton filter provided by the utility model adopts a multi-layer honeycomb paper superimposed filter cotton layer, carries out filtration in multiple layers, intercepts large particles in the primary layer, captures small particles in the secondary layer, the pore diameter of the multi-layer honeycomb paper is in a gradual structure from large to small, the filtration efficiency is improved, the filter is prevented from being blocked in a short time, the durability is enhanced, and the replacement cost is reduced; meanwhile, the supporting force is improved through the supporting mechanism, and the paint capacity is increased. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the structure schematic view of the paint mist carton filter in the utility model embodiment;

[0017] Figure 2 is the structure schematic view of the air inlet face inside the paint mist carton filter in the utility model embodiment;

[0018] Figure 3 is the structure schematic view of the air outlet face inside the paint mist carton filter in the utility model embodiment;

[0019] Figure 4 is the expanded view of the air outlet face support in the utility model embodiment.

[0020] Marked as: 1, carton; 2, air inlet face connecting plate; 3, vertical connecting rod; 4, side connecting plate; 5, multi-layer honeycomb paper; 6, filter cotton layer; 7, air outlet face support; 8, first air inlet face support; 9, second air inlet face support. DETAILED DESCRIPTION

[0021] The utility model will be further described below in conjunction with the drawings. The following examples are only used to more clearly illustrate the technical scheme of the utility model, and cannot limit the protection scope of the utility model.

[0022] Example 1

[0023] The embodiment provides a paint mist carton filter, as shown in the figure, comprising a carton 1, a supporting mechanism and a filtering mechanism. Figures 1-3

[0024] Specifically, the supporting mechanism is arranged in the carton 1, which comprises a first air inlet face support 8, a second air inlet face support 9 and an air outlet face support 7. The first air inlet face support 8 is located on both sides, and the second air inlet face support 8 and the air outlet face support 7 are alternately arranged between the first air inlet face support 8, and the upper and lower ends of the first air inlet face support 8, the second air inlet face support 9 and the air outlet face support 7 all abut the inner wall of the carton 1, so that the supporting force inside the carton 1 can be increased, and the paint capacity can be improved.

[0025] Other air inlet face supports of the paint mist carton filter appearing on the market are mostly integrated structures. According to the experimental test results, the initial resistance of the paint mist carton filter under the same air volume is about 30 Pa lower, and the lower initial resistance can prolong the service life of the filter.

[0026] The filtering mechanism is arranged in a wave shape between the first air inlet face support 8, the second air inlet face support 9 and the air outlet face support 7. The side of the second air inlet face support 9 exposed as an air inlet face, and the side of the air outlet face support 7 exposed as an air outlet face.

[0027] In the embodiment, the second air inlet face support 9 is provided as two, and the air outlet face support 7 is provided as three.

[0028] The filtering mechanism comprises a filter cotton layer 6 and a multi-layer honeycomb paper 5, and the filter cotton layer 6 covers the air outlet face of the multi-layer honeycomb paper 5. The pore diameters of each layer of the multi-layer honeycomb paper 5 are arranged from large to small along the direction from the air inlet face to the air outlet face, so that the filtering efficiency is improved and the durability is enhanced.

[0029] Example 2

[0030] The embodiment provides an implementation of the carton 1, the supporting mechanism and the filtering mechanism based on example 1.

[0031] As​Figure 2 As shown, the first air inlet surface support includes vertical connecting rods 3 and side connecting plates 4. The vertical connecting rods 3 are oppositely arranged along the direction from the air inlet surface to the air outlet surface, and multiple side connecting plates 4 are fixed between the vertical connecting rods 3. In this embodiment, four side connecting plates 4 are arranged to ensure normal air inlet of the air inlet surface and prevent paint mist leakage.

[0032] The second air inlet surface support includes vertical connecting rods 3 and air inlet surface connecting plates 2. The vertical connecting rods 3 are oppositely arranged along the direction from the air inlet surface to the air outlet surface, and multiple air inlet surface connecting plates 2 are fixed between the vertical connecting rods 3. In this embodiment, four air inlet surface connecting plates 2 are arranged.

[0033] Further, the air inlet surface connecting plate 2 is a hollow plate for free settlement of paint mist.

[0034] Further, the width of the air inlet surface connecting plate 2 is greater than that of the side connecting plate 4, which separates two adjacent air inlet channels, increases the air inlet area, and reduces the initial resistance.

[0035] As shown in Figs. Figure 3 and Figure 4 The air outlet surface support 7 is integrally formed and has a trapezoidal horizontal cross section, which is arranged from narrow to wide along the direction from the air inlet surface to the air outlet surface. The air outlet surface support 7 supports the carton 1 together and clamps the filter mechanism in the middle together with the first air inlet surface support and the second air inlet surface support, which has a good sealing effect and effectively prevents paint mist leakage. Meanwhile, the middle is hollow, which increases the air outlet surface area and reduces the resistance. The trapezoidal arrangement helps fluid flow, reduces turbulence, and thus improves the filtering efficiency.

[0036] In this embodiment, each layer of the multi-layer honeycomb paper is made of fire-retardant honeycomb paper, and the carton 1 is made of fire-retardant paper, which optimizes the fire-retardant effect of the filter.

[0037] Further, the air inlet surface of the carton 1 is provided with an air inlet.

[0038] In the description of the utility model, need understanding is, the term "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "internal", "external" and so on indicate the orientation or positional relation based on the orientation or positional relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a particular orientation, construct and operate in a particular orientation, therefore can not be understood as the restriction of the utility model. In addition, the term "first", "second" and so on are only for the purpose of description, and can not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and so on can explicitly or implicitly include one or more features. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0039] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood through specific circumstances.

[0040] The above is only the preferred embodiment of the utility model, it should be pointed out that, for ordinary skilled in the art, on the premise of not departing from the technical principles of the utility model, can also make several improvements and deformations, these improvements and deformations also should be considered as the protection scope of the utility model.

Claims

1. A paint mist carton filter characterized by: The application relates to a paper box (1), a supporting mechanism and a filtering mechanism. The supporting mechanism is arranged in the paper box (1) and comprises first air inlet face supports (8), second air inlet face supports (9) and air outlet face supports (7); the first air inlet face supports (8) are arranged on both sides, the second air inlet face supports (9) and the air outlet face supports (7) are alternately arranged between the first air inlet face supports (8), and the upper and lower ends of the first air inlet face supports (8), the second air inlet face supports (9) and the air outlet face supports (7) abut against the inner walls of the paper box (1). The filtering mechanism is arranged in a wave shape between the first air inlet face supports (8), the second air inlet face supports (9) and the air outlet face supports (7); the side of the second air inlet face support (9) exposed as an air inlet face, and the side of the air outlet face support (7) exposed as an air outlet face. The filtering mechanism comprises a filter cotton layer (6) and multilayer honeycomb paper (5), and the filter cotton layer (6) covers the air outlet face of the multilayer honeycomb paper (5). The pore diameters of the layers of the multilayer honeycomb paper (5) are arranged from large to small along the direction from the air inlet face to the air outlet face.

2. The finish booth filter cartridge of claim 1, wherein: The first air inlet face support (8) comprises vertical connecting rods (3) and side connecting plates (4). The vertical connecting rods (3) are oppositely arranged along the direction from the air inlet face to the air outlet face, and the plurality of side connecting plates (4) are fixed between the vertical connecting rods (3).

3. The finish booth filter cartridge of claim 1, wherein: The second air inlet face support (9) comprises vertical connecting rods (3) and air inlet face connecting plates (2). The vertical connecting rods (3) are oppositely arranged along the direction from the air inlet face to the air outlet face, and the plurality of air inlet face connecting plates (2) are fixed between the vertical connecting rods (3).

4. The finish canister filter of claim 3, wherein: The air inlet face connecting plate (2) is a hollow plate.

5. The finish booth filter of claim 1, wherein: The air outlet face support (7) is an integral structure, the horizontal cross section of the air outlet face support (7) is in a trapezoidal shape, and the trapezoidal shape is arranged from narrow to wide along the direction from the air inlet face to the air outlet face.

6. The finish booth filter of claim 1, wherein: Each layer of the multilayer honeycomb paper is made of flame-retardant honeycomb paper.

7. The finish booth filter cartridge of claim 1, wherein: The paper box (1) is made of flame-retardant paper box.

8. The finish booth filter of claim 1, wherein: The air inlet face of the paper box (1) is provided with an air inlet.