Mixing device for producing petroleum coke composite carburant
By designing a mixing device with crushing, premixing, and stirring components, the problem of uneven component distribution in the production of petroleum coke composite recarburizing agent was solved, achieving uniform mixing of raw materials and efficient production.
Patent Information
- Application Number
- CN202423075284.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing mixing devices tend to result in uneven component distribution when mixing petroleum coke, other carbonaceous materials, and binders. In particular, due to the different particle sizes of the raw materials, smaller particles tend to concentrate near the impeller, while larger particles are pushed to the edge of the mixing chamber.
A mixing device including a crushing component, a premixing component, and a stirring component was designed. The raw materials are fed into the crushing component in proportion by the feeding component for crushing. The crushed raw materials are premixed in the premixing component and then enter the mixing drum. Finally, the stirring component is used to uniformly stir the materials to ensure that the particle size is consistent.
It achieves uniform mixing of multiple raw materials, avoids stratification, ensures the quality of the final product, and improves mixing efficiency and uniformity.
Smart Images

Figure CN223570566U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to mixing device technical field, and specifically, it is especially related to a mixing device for petroleum coke composite carbon additive production. BACKGROUND
[0002] Petroleum coke composite carbon additive is an additive used in steel, casting and other industries, and its main function is to increase the carbon content in molten iron or molten steel. It is a product composed of petroleum coke as the main raw material, other carbonaceous materials and binders. Because these components have different physical and chemical properties, they need to be fully mixed by a mixing device to ensure that the composition ratio of each carbon additive particle or each local area is the same.
[0003] When petroleum coke, other carbonaceous materials and binders are mixed by the mixing device, when mixed with other additives (such as graphite powder with smaller particle size or blocky carbonaceous materials with larger particle size), due to the different particle sizes of the raw materials, smaller particles may concentrate near the paddle during initial stirring, while larger particles are pushed to the edge of the mixing bin, resulting in uneven distribution of the composition of the final product.
[0004] In view of the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL
[0005] In view of the problems in the related art, the utility model provides a mixing device for petroleum coke composite carbon additive production to overcome the above technical problems existing in the prior art.
[0006] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0007] The utility model is a mixing device for petroleum coke composite carbon additive production, which comprises a mixing cylinder, a crushing assembly is arranged at the top of the mixing cylinder, a plurality of feeding assemblies are arranged at the top of the crushing assembly, a premixing assembly is arranged at the bottom of the crushing assembly, and a stirring assembly is arranged in the mixing cylinder.
[0008] The plurality of feeding assemblies can transport different raw materials to the inside of the crushing assembly, so that the crushing assembly crushes the raw materials, the premixing assembly is used for preliminary mixing of the crushed raw materials, and the stirring assembly is used for stirring the raw materials.
[0009] Further, the crushing assembly comprises a crushing box arranged at the top of the mixing cylinder, a crushing groove is formed in the crushing box, two crushing rollers are rotatably connected in the crushing groove, a receiving box is fixedly installed on one side of the crushing box, the shaft heads of the two crushing rollers extend into the receiving box, the shaft heads of the two crushing rollers are fixedly connected with linkage gears, the two linkage gears are engaged with each other, a crushing motor is fixedly installed on the other side of the crushing box, and the output end of the crushing motor is fixedly connected with the shaft head at the other end of the crushing roller.
[0010] Further, the feeding assembly comprises a supporting frame fixedly installed at the top of the mixing cylinder, a feeding hopper fixedly connected in the supporting frame, a feeding pipe fixedly connected at the bottom of the feeding hopper, and the feeding pipe is fixedly connected with the top of the crushing box, the feeding pipe is inclined, and a flow valve is arranged in the feeding pipe.
[0011] Further, the premixing assembly comprises a premixing cylinder fixedly installed at the top of the mixing cylinder, the premixing cylinder extends into the mixing cylinder, the crushing box is fixedly connected at the top of the premixing cylinder, a first rotating roller is arranged in the premixing cylinder, a first stirring roller is fixedly connected to the outer surface of the first rotating roller, a plurality of first stirring rollers are arranged on the outer surface of the first rotating roller, and the bottom of the premixing cylinder is conical.
[0012] Further, the stirring assembly comprises a rotating groove formed in the inner wall of the mixing cylinder, a rotating ring rotatably connected in the rotating groove, a plurality of connecting rods fixedly connected to the inner wall of the rotating ring, a second rotating roller fixedly connected to one end of the connecting rod, the first rotating roller and the second rotating roller are fixedly connected, and a plurality of second stirring rollers are fixedly connected to the outer surface of the second rotating roller.
[0013] Further, a driven gear is rotatably connected in the rotating groove, the driven gear is fixedly connected with the rotating ring, a driving gear is engaged with the outer surface of the driven gear, a driving motor is fixedly installed on the outer side of the mixing cylinder corresponding to the driving gear, and the output end of the driving motor is fixedly connected with the driving gear.
[0014] Further, a discharging pipe is fixedly connected at the bottom of the mixing cylinder, an electromagnetic valve is arranged on the outer surface of the discharging pipe, and a supporting leg is fixedly connected to the outer surface of the mixing cylinder.
[0015] The utility model has the following beneficial effects:
[0016] 1. The utility model discloses a plurality of feed assemblies, so that a plurality of raw materials can flow to the inside of the crushing assembly according to a certain proportion, at this moment, the crushing assembly can crush the raw materials with larger particles, so that the particle size of the plurality of raw materials can be kept consistent, and the crushed raw materials directly fall into the inside of the mixing cylinder after completing premixing in the inside of the premixing assembly, so that the plurality of raw materials are mixed under the stirring of the stirring assembly, the above-mentioned setting makes the particle size of the plurality of raw materials consistent when being stirred, so that the layered phenomenon is avoided, and the plurality of raw materials can be fully contacted together, so that the plurality of raw materials can be mixed together more uniformly when being stirred by the stirring assembly, so that the quality of the final product can be guaranteed.
[0017] 2. The utility model discloses a plurality of raw material feeding pipes, and the flow rate of the whole feeding pipe can be adjusted according to the mixing ratio of the plurality of raw materials by rotating the flow valve on the plurality of raw material feeding pipes, so that the plurality of raw materials can flow into the inside of the premixing cylinder in a certain proportion and a small amount under the guidance of the corresponding feeding pipe, and the quantity of the raw materials in the inside of the premixing cylinder is small, and the bottom of the premixing cylinder is conical, so that the plurality of raw materials can stay in the inside of the premixing cylinder for a period of time, the above-mentioned setting can guarantee the premixing effect of the plurality of raw materials in the inside of the premixing cylinder when the first rotating roller drives a plurality of first stirring rollers to stir the raw materials.
[0018] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages mentioned above at the same time. DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creating labor.
[0020] Figure 1 It is the external contour structure schematic diagram of the utility model;
[0021] Figure 2 It is the mixing cylinder sectional structure schematic diagram of the utility model;
[0022] Figure 3 It is the feed assembly structure schematic diagram of the utility model;
[0023] Figure 4 It is the crushing assembly structure schematic diagram of the utility model;
[0024] Figure 5 It is the stirring assembly structure schematic diagram of the utility model;
[0025] Figure 6 The utility model discloses a stirring roller structure schematic view.
[0026] In the drawings, the component list that each sign represents is as follows:
[0027] 1, mixing cylinder;2, crushing assembly;201, crushing box;202, crushing groove;203, crushing roller;204, storage box;205, linkage gear;206, crushing motor;3, feeding assembly;301, support frame;302, feeding hopper;303, feeding pipe;304, flow valve;4, premixing assembly;401, premixing cylinder;402, first rotating roller;403, first stirring roller;5, stirring assembly;501, rotating groove;502, rotating ring;503, connecting rod;504, second rotating roller;505, second stirring roller;506, driven gear;507, driving gear;508, driving motor;6, discharge pipe;7, electromagnetic valve;8, support leg. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model protection.
[0029] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated components or elements must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation of the utility model.
[0030] Please refer to Figures 1-6 The utility model discloses a kind of mixing device for petroleum coke composite carbonizer production, including mixing cylinder 1, the top of the mixing cylinder 1 is provided with crushing assembly 2, the top of the crushing assembly 2 is provided with several feeding assemblies 3, the bottom of the crushing assembly 2 is provided with premixing assembly 4, the inside of the mixing cylinder 1 is provided with stirring assembly 5;
[0031] Several feeding assemblies 3 can transport different raw materials to the inside of crushing assembly 2, so that the crushing assembly 2 crushes raw materials, the premixing assembly 4 is used to mix the raw materials after crushing initially, and the stirring assembly 5 is used to stir raw materials.
[0032] The plurality of raw materials is put into the corresponding feeding assembly 3, and the plurality of raw materials can flow into the crushing assembly 2 in a certain proportion under the limitation of the feeding assembly 3. At this time, the crushing assembly 2 crushes the raw materials with large particles. When the plurality of raw materials is crushed, it can directly flow into the premixing assembly 4, so that the plurality of raw materials can be preliminarily mixed, and then the plurality of raw materials preliminarily mixed together directly falls into the mixing cylinder 1, so that the stirring assembly 5 stirs the raw materials in the mixing cylinder 1.
[0033] Through the plurality of feeding assemblies 3, the plurality of raw materials can flow into the crushing assembly 2 in a certain proportion. At this time, the crushing assembly 2 can crush the raw materials with large particles, so that the particle size of the plurality of raw materials can be kept consistent. The crushed raw materials directly fall into the mixing cylinder 1 after completing the premixing in the premixing assembly 4, so that the plurality of raw materials is mixed under the stirring of the stirring assembly 5. The above-mentioned arrangement makes the particle size of the plurality of raw materials consistent when being stirred, thereby avoiding the occurrence of stratification. At the same time, the plurality of raw materials can be fully contacted together, so that the plurality of raw materials can be more uniformly mixed together when being stirred by the stirring assembly 5, thereby ensuring the quality of the final product.
[0034] In an embodiment, for the above-mentioned crushing assembly 2, the crushing assembly 2 comprises a crushing box 201 arranged at the top of the mixing cylinder 1. A crushing groove 202 is arranged in the crushing box 201. Two crushing rollers 203 are rotatably connected in the crushing groove 202. A receiving box 204 is fixedly arranged on one side of the crushing box 201. The shaft heads of the two crushing rollers 203 extend into the receiving box 204. Linking gears 205 are fixedly connected to the shaft heads of the two crushing rollers 203. The two linking gears 205 are engaged with each other. A crushing motor 206 is fixedly arranged on the other side of the crushing box 201. The output end of the crushing motor 206 is fixedly connected to the shaft head of the other end of the crushing roller 203.
[0035] The crushing motor 206 is driven to drive one of the crushing rollers 203 to rotate. The rotating crushing roller 203 drives the other crushing roller 203 to rotate through the two linking gears 205 engaged with each other. When the plurality of raw materials flows into the crushing box 201, the raw materials with small particle size can directly pass between the two crushing rollers 203, and the raw materials with large particle size are crushed into small particles under the crushing of the two crushing rollers 203. The crushing of the large raw materials into small raw materials increases the contact area between the raw materials and other raw materials, thereby improving the mixing efficiency of the plurality of raw materials.
[0036] In one embodiment, for the above-mentioned feeding assembly 3, the feeding assembly 3 comprises a support frame 301 fixedly installed at the top of the mixing cylinder 1, a feeding hopper 302 fixedly connected inside the support frame 301, a feeding pipe 303 fixedly connected to the bottom of the feeding hopper 302, one end of the feeding pipe 303 fixedly connected together with the top of the crushing box 201, the feeding pipe 303 being integrally inclinedly arranged, and a flow valve 304 arranged inside the feeding pipe 303.
[0037] By feeding different raw materials into the inside of the feeding hopper 302, the raw materials in the feeding hopper 302 flow directly into the inside of the crushing box 201 under the guidance of the feeding pipe 303. The integrally inclined arrangement of the feeding pipe 303 makes it not easy to be blocked when guiding the flow of the raw materials. At the same time, by rotating the flow valve 304 on the feeding pipe 303, the flow rate of the feeding pipe 303 as a whole can be adjusted. This setting makes it possible to adjust the feeding amount according to the mixing ratio between various raw materials when feeding the raw materials, so that the effect of the premixing assembly 4 on the premixing of various raw materials can be improved.
[0038] In one embodiment, for the above-mentioned premixing assembly 4, the premixing assembly 4 comprises a premixing cylinder 401 fixedly installed at the top of the mixing cylinder 1, the bottom of the premixing cylinder 401 extending into the inside of the mixing cylinder 1, the crushing box 201 fixedly connected to the top of the premixing cylinder 401, a first rotating roller 402 arranged inside the premixing cylinder 401, a first stirring roller 403 fixedly connected to the outer surface of the first rotating roller 402, a plurality of first stirring rollers 403 arranged outside the outer surface of the first rotating roller 402, and the bottom of the premixing cylinder 401 being conically arranged.
[0039] When the raw materials are crushed, they can flow directly into the inside of the premixing cylinder 401. At this time, the first rotating roller 402 can drive a plurality of first stirring rollers 403 to rotate, so that the plurality of first stirring rollers 403 can stir the various raw materials. Since the bottom of the premixing cylinder 401 is conically arranged, the various raw materials can stay in the inside of the premixing cylinder 401 for a period of time. In addition, the overall amount of the raw materials in the inside of the premixing cylinder 401 is small, so that the effect of the first stirring roller 403 on the premixing of the various raw materials can be guaranteed.
[0040] In one embodiment, for the above stirring assembly 5, the stirring assembly 5 comprises a rotating groove 501 which is opened in the inner wall of the mixing cylinder 1, the rotating groove 501 is rotatably connected with a rotating ring 502 in the inside, the inner wall of the rotating ring 502 is fixedly connected with a plurality of connecting rods 503, one end of the connecting rod 503 is fixedly connected with a second rotating roller 504, the first rotating roller 402 is fixedly connected with the second rotating roller 504, the outer surface of the second rotating roller 504 is fixedly connected with a plurality of second stirring rollers 505.
[0041] The premixed raw materials can directly fall into the inside of the mixing cylinder 1, at this time the rotating ring 502 can drive the second rotating roller 504 to rotate through the connecting rod 503, the second rotating roller 504 drives a plurality of second stirring rollers 505 to rotate, so that the plurality of second stirring rollers 505 can stir the plurality of raw materials in the inside of the mixing cylinder 1, and the plurality of raw materials can be mixed together. At the same time, the first rotating roller 402 can rotate in the inside of the premixing cylinder 401 under the drive of the second rotating roller 504.
[0042] In one embodiment, for the above rotating groove 501, a driven gear 506 is rotatably connected in the inside of the rotating groove 501, the driven gear 506 is fixedly connected with the rotating ring 502, the outer surface of the driven gear 506 is engaged with a driving gear 507, a driving motor 508 is fixedly installed on the outside of the mixing cylinder 1 corresponding to the driving gear 507, the output end of the driving motor 508 is fixedly connected with the driving gear 507.
[0043] The driving motor 508 is driven, so that the driving motor 508 drives the driving gear 507 to rotate in the inside of the rotating groove 501, the rotating driving gear 507 drives the rotating ring 502 to rotate in the inside of the rotating groove 501 through the driven gear 506, so that the rotating ring 502 drives the second rotating roller 504 and the first rotating roller 402 to automatically rotate through the connecting rod 503.
[0044] In one embodiment, for the above mixing cylinder 1, the bottom of the mixing cylinder 1 is fixedly connected with a discharge pipe 6, the outer surface of the discharge pipe 6 is provided with a solenoid valve 7, the outer surface of the mixing cylinder 1 is fixedly connected with a supporting leg 8.
[0045] When the plurality of raw materials are fully mixed together, the solenoid valve 7 is directly controlled, so that the solenoid valve 7 no longer shields the discharge pipe 6, and the final product in the inside of the mixing cylinder 1 can flow out from the inside of the mixing cylinder 1 through the discharge pipe 6. The supporting leg 8 can support the mixing cylinder 1, so that the bottom of the mixing cylinder 1 is at a certain distance from the ground, which makes it more convenient to collect the product flowing out of the discharge pipe 6.
[0046] Through the technical scheme, 1, through the plurality of feeding assemblies 3, the plurality of raw materials can flow into the inside of the crushing assembly 2 according to a certain proportion, at this time, the crushing assembly 2 can crush the raw materials with large particles, so that the particle sizes of the plurality of raw materials can be consistent, and the crushed raw materials directly fall into the inside of the mixing cylinder 1 after completing premixing in the premixing assembly 4, so that the plurality of raw materials are mixed under the stirring of the stirring assembly 5, the above setting makes the particle sizes of the plurality of raw materials consistent when being stirred, so as to avoid the occurrence of the stratification phenomenon, and the plurality of raw materials can be fully contacted together, so that the plurality of raw materials can be mixed together more uniformly when being stirred by the stirring assembly 5, so as to guarantee the quality of the final product; 2, by rotating the flow valve 304 on the plurality of feeding pipes 303, the flow rates of the feeding pipes 303 as a whole can be adjusted according to the mixing proportions of the plurality of raw materials, so that the plurality of raw materials can flow into the inside of the premixing cylinder 401 according to certain proportions and small amounts under the guidance of the corresponding feeding pipes 303, and the quantity of the raw materials in the premixing cylinder 401 as a whole is small, plus the conical setting of the bottom of the premixing cylinder 401, so that the plurality of raw materials can stay in the inside of the premixing cylinder 401 for a period of time, the above setting guarantees the premixing effect of the plurality of raw materials in the premixing cylinder 401 when the first rotating roller 402 drives the plurality of first stirring rollers 403 to stir the raw materials.
[0047] In the description of the present specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0048] The above disclosed utility model preferred embodiments are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A mixing device for producing petroleum coke composite recarburizing agent, comprising a mixing cylinder (1), characterized in that, The mixing cylinder (1) is provided with a crushing component (2) at the top, a plurality of feeding components (3) are provided at the top of the crushing component (2), a premixing component (4) is provided at the bottom of the crushing component (2), and a stirring component (5) is provided inside the mixing cylinder (1). Several of the feeding components (3) can transport different raw materials into the interior of the crushing component (2) so that the crushing component (2) crushes the raw materials, the premixing component (4) is used to perform preliminary mixing of the crushed raw materials, and the stirring component (5) is used to stir the raw materials.
2. The mixing device for producing petroleum coke composite recarburizing agent according to claim 1, characterized in that, The crushing assembly (2) includes a crushing box (201) which is located at the top of the mixing drum (1). The crushing box (201) has a crushing groove (202) inside. Two crushing rollers (203) are rotatably connected inside the crushing groove (202). A storage box (204) is fixedly installed on one side of the crushing box (201). The shaft ends of the two crushing rollers (203) extend into the storage box (204). A linkage gear (205) is fixedly connected to the shaft ends of the two crushing rollers (203). The two linkage gears (205) mesh together. A crushing motor (206) is fixedly installed on the other side of the crushing box (201). The output end of the crushing motor (206) is fixedly connected to the shaft end of the other end of the crushing roller (203).
3. The mixing device for producing petroleum coke composite recarburizing agent according to claim 2, characterized in that, The feeding assembly (3) includes a support frame (301), which is fixedly installed on the top of the mixing cylinder (1). A feeding hopper (302) is fixedly connected inside the support frame (301). A feeding pipe (303) is fixedly connected to the bottom of the feeding hopper (302). One end of the feeding pipe (303) is fixedly connected to the top of the crushing box (201). The feeding pipe (303) is inclined as a whole. A flow valve (304) is installed inside the feeding pipe (303).
4. A mixing device for producing petroleum coke composite recarburizing agent according to claim 2, characterized in that, The premixing assembly (4) includes a premixing cylinder (401), which is fixedly installed on the top of the mixing cylinder (1). The bottom of the premixing cylinder (401) extends into the interior of the mixing cylinder (1). The crushing box (201) is fixedly connected to the top of the premixing cylinder (401). A first rotating roller (402) is provided inside the premixing cylinder (401). A first stirring roller (403) is fixedly connected to the outer surface of the first rotating roller (402). A plurality of stirring rollers are provided on the outer surface of the first rotating roller (402) outside the first stirring roller (403). The bottom of the premixing cylinder (401) is conical.
5. A mixing device for producing petroleum coke composite recarburizing agent according to claim 4, characterized in that, The stirring assembly (5) includes a rotating groove (501) which is formed on the inner wall of the mixing cylinder (1). A rotating ring (502) is rotatably connected inside the rotating groove (501). A plurality of connecting rods (503) are fixedly connected to the inner wall of the rotating ring (502). A second rotating roller (504) is fixedly connected to one end of the connecting rod (503). The first rotating roller (402) is fixedly connected to the second rotating roller (504). A plurality of second stirring rollers (505) are fixedly connected to the outer surface of the second rotating roller (504).
6. A mixing device for producing petroleum coke composite recarburizing agent according to claim 5, characterized in that, A driven gear (506) is rotatably connected inside the rotating groove (501). The driven gear (506) is fixedly connected to the rotating ring (502). A driving gear (507) meshes with the outer surface of the driven gear (506). A drive motor (508) is fixedly installed on the outer side of the mixing cylinder (1) corresponding to the driving gear (507). The output end of the drive motor (508) is fixedly connected to the driving gear (507).
7. A mixing device for producing petroleum coke composite recarburizing agent according to claim 1, characterized in that, The bottom of the mixing cylinder (1) is fixedly connected to a discharge pipe (6), and a solenoid valve (7) is provided on the outer surface of the discharge pipe (6). A support leg (8) is fixedly connected to the outer surface of the mixing cylinder (1).