Totally-enclosed robot spraying ground rail structure

By designing a fully enclosed robotic spraying track structure, the problems of insufficient stability and load-bearing capacity of the spraying robot were solved, enabling efficient and flexible spraying operations, adapting to the spraying requirements of complex structures, and improving spraying quality and efficiency.

CN223571064UActive Publication Date: 2025-11-21ANHUI HONGYI INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202423021240.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-21
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The existing fully enclosed robot spraying track structure has poor stability and insufficient load-bearing capacity during operation, making it impossible to configure high-precision and high-weight spraying robots, and thus difficult to meet the needs of complex and diverse spraying processes.

Method used

A fully enclosed robot spraying track structure was designed, including an enclosed track structure, an internal drive structure, a carrier-mounted moving body structure, an enclosed cover, and a spraying robot structure. It adopts a synchronous moving track, a drive motor, a drive gear assembly, and a robot guide seat to achieve flexible fitting and precise automated spraying of the robotic arm.

Benefits of technology

It improves the working efficiency and spraying quality of the spraying robot, adapts to the spraying needs of different sizes and complex structures, realizes high-precision and high-weight spraying operations, and ensures operational flexibility and safety.

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Abstract

The utility model relates to a totally-enclosed robot spraying ground rail structure which comprises an enclosed ground rail structure spraying robot structure. The closed ground rail structure comprises a set of connecting rails, a built-in driving structure arranged on one connecting rail, a bearing moving body structure arranged outside the built-in driving structure and a closed cover body arranged outside the connecting rails. The spraying robot structure comprises a robot guide seat structure arranged on the upper portion of the bearing moving body structure and a spraying robot structure arranged on the upper portion of the robot guide seat structure, and a synchronous bearing support is arranged between the bearing moving body structure and the robot guide seat structure. When the totally-enclosed robot spraying ground rail structure is used, the spraying unit can be driven by the manipulator to be attached to any surface of a metal product, model spraying is facilitated, and the working efficiency is high; and meanwhile, a spraying robot structure with high precision and high dead weight is configured for bearing degree, operation is flexible, and space accessibility is good.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of spraying robot, especially to a full-enclosed robot spraying ground rail structure. BACKGROUND

[0002] The reciprocating machine of spraying robot cannot meet the more and more complex and various spraying processes, and the process robot spraying has become an indispensable link in the coating production line, the spraying trajectory of the spraying robot refers to the sequence and stroke of the spray gun in the spraying process, the spraying trajectory of the skilled paint sprayer can be imitated by using the spraying robot, the spraying area of each rotating cup is different in the actual spraying process of the spraying robot, and the flow rate of coating is also different, in addition, due to the change of the shape of the coated object, the flow rate of the coating of the rotating cup also changes, and the quality and appearance of metal parts not only affect the performance and service life of the vehicle body, but also relate to the use experience and aesthetic demand of consumers, in order to meet these requirements, after the production of metal parts, paint spraying processing is needed, and when the existing spraying processing equipment is used, the inner and outer surfaces of the metal parts are clamped in sequence by the workpiece carrier, so that the inner and outer surfaces of the parts are fully covered and sprayed, and the spraying operation process is complicated.

[0003] The existing full-enclosed robot spraying ground rail structure has poor stability during operation and insufficient load bearing of the moving ground rail structure, and cannot be configured with a spraying robot structure with high precision and high weight. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a full-enclosed robot spraying ground rail structure, and solves the problem of configuration optimization of the spraying robot structure.

[0005] The utility model solves the technical problems by adopting the following technical scheme: a full-enclosed robot spraying ground rail structure, which comprises a closed ground rail structure and a spraying robot structure arranged on the upper part of the closed ground rail structure, the closed ground rail structure comprises a group of connecting tracks, a built-in driving structure arranged on one of the connecting tracks, a load-carrying moving body structure arranged outside the built-in driving structure, and a closed cover arranged outside the connecting tracks, the spraying robot structure comprises a robot guide seat structure arranged on the upper part of the load-carrying moving body structure and a spraying robot structure arranged on the upper part of the robot guide seat structure, and a synchronous load-carrying bracket is arranged between the load-carrying moving body structure and the robot guide seat structure.

[0006] The built-in driving structure comprises a synchronous moving rail arranged on the upper part of each connecting track, a driving inner socket connected to the upper part of the synchronous moving rail, a driving motor arranged on the upper part of the driving inner socket, and a driving gear assembly connected to the driving motor.

[0007] The robot guide structure includes a movable guide seat connected to each drive inner seat and a robot connection platform located on the upper part of the two movable guide seats.

[0008] One of the movable guide seats has a side end reinforcing rod on its outer side.

[0009] The spraying robot structure includes a mounting base, a turning platform, a first control arm, a second control arm, and a robot spraying connection end.

[0010] The robot connection platform is equipped with a level detector on its upper part.

[0011] The beneficial effects of this utility model are as follows: During use, the fully enclosed robotic spraying track structure allows the spraying unit to be attached to any surface of the metal product via a robotic arm, facilitating various spraying operations and increasing work efficiency. Simultaneously, the high-precision, high-weight spraying robot structure offers flexible operation and good spatial accessibility, adapting to the spraying requirements of large and complex box-like structural components of different lengths and dimensions. It facilitates flexible and automatic adjustment of the spraying robot's position, while ensuring safety and reliability, enabling precise and automated spraying operations, significantly improving the spraying quality and efficiency of components.

[0012] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 for Figure 1 Top view.

[0015] Figure 3 for Figure 1 Side view.

[0016] Figure 4 for Figure 1 Internal structure diagram of a closed ground rail structure.

[0017] Figure 5 for Figure 1 A three-dimensional image.

[0018] In the diagram: 1. Connecting track, 2. Enclosed enclosure, 3. Synchronous moving track, 4. Drive inner connector, 5. Drive motor, 6. Drive gear assembly, 7. Moving guide seat, 8. Robot connection platform, 9. Side reinforcing rod, 10. Mounting base, 11. Turning platform, 12. First control arm, 13. Second control arm, 14. Robot painting connection end, 15. Level detector, 16. Synchronous bearing bracket. Detailed Implementation

[0019] The terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end" used in the application text to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] Example 1, such as Figures 1-5 As shown, a fully enclosed robot painting track structure includes an enclosed track structure and a painting robot structure mounted on top of the enclosed track structure. The enclosed track structure includes a set of connecting tracks 1, an internal drive structure mounted on one of the connecting tracks, a carrier-moving body structure located outside the internal drive structure, and an enclosed cover 2 located outside the connecting tracks. The painting robot structure includes a robot guide seat structure mounted on top of the carrier-moving body structure and a painting robot structure mounted on top of the robot guide seat structure. The internal drive structure includes a synchronous moving track 3 mounted on each connecting track, a drive inner connector 4 connected to the synchronous moving track, a drive motor 5 mounted on the drive inner connector, and a drive gear assembly 6 connected to the drive motor. A synchronous support bracket 16 is provided between the carrier-moving body structure and the robot guide seat structure.

[0022] The robot guide structure includes a movable guide seat 7 connected to each drive inner seat and a robot connection platform 8 located on the upper part of the two movable guide seats.

[0023] One of the movable guide seats is equipped with a side end reinforcing rod 9 on its outer side.

[0024] The spraying robot structure includes a mounting base 10, a turning platform 11, a first control arm 12, a second control arm 13, and a robot spraying connection end 14.

[0025] The robot connection platform is equipped with a level detector 15 on its upper part.

[0026] The full-enclosed robot spraying ground rail structure is used, the spraying unit can be attached to any surface of the metal product by the manipulator, the type spraying is facilitated, the working efficiency is high; meanwhile, the spraying robot structure with high precision and high self weight is configured, the operation is flexible, the space accessibility is good, the spraying requirement of different length and size large complex box type structure parts can be adapted; the position of the spraying robot can be automatically adjusted flexibly and safely and reliably, the accurate automatic spraying operation can be realized, the spraying quality and the spraying efficiency of the parts are greatly improved.

[0027] The above embodiment only describes the preferred embodiment of the utility model, and does not limit the scope of the utility model, and various deformations and improvements of the technical scheme of the utility model made by the ordinary engineering technicians in the art without departing from the design spirit of the utility model shall fall within the protection scope determined by the claims of the utility model.

[0028] The part not involved in the utility model is same as the prior art or can be realized by using the prior art.

Claims

1. A fully enclosed robot spray rail structure comprising an enclosed rail structure and a spray robot structure disposed at an upper portion of the enclosed rail structure, characterized by: The closed track structure comprises a set of connecting tracks, an internal driving structure arranged on one of the connecting tracks, a load moving body structure arranged outside the internal driving structure, and a closed cover arranged outside the connecting tracks.

2. An enclosed robot spray rail structure as claimed in claim 1 wherein: The internal driving structure comprises a synchronous moving track arranged on the upper part of each connecting track, a driving inner socket connected to the upper part of the synchronous moving track, a driving motor arranged on the upper part of the driving inner socket, and a driving gear assembly connected to the driving motor.

3. The fully-enclosed robotic spray rail structure of claim 1, wherein: The robot guiding seat structure comprises a moving guiding seat connected to each driving inner socket, and a robot connecting platform arranged on the upper part of the two moving guiding seats.

4. The fully-enclosed robotic spray rail structure of claim 3, wherein: A side end reinforcing rod is arranged outside one of the moving guiding seats.

5. The fully-enclosed robotic spray rail structure of claim 1, wherein: The spraying robot structure comprises a mounting base, a steering platform, a first control joint arm, a second control joint arm, and a robot spraying connecting end.

6. The fully-enclosed robotic spray rail structure of claim 3, wherein: A level detector is arranged on the upper part of the robot connecting platform.

7. The fully-enclosed robotic spray rail structure of claim 3, wherein: A level detector is arranged on the upper part of the robot connecting platform.