Laser paint removing system for locomotive accessories
By using a laser paint removal system to remove paint from locomotive parts in all directions, the problems of environmental pollution and the inability to adjust sandblasting parameters in existing technologies have been solved, achieving an environmentally friendly and efficient paint removal effect.
Patent Information
- Application Number
- CN202423079555.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing methods for removing paint from locomotive parts suffer from environmental pollution, noise pollution, and the inability to specifically adjust sandblasting parameters, resulting in low paint removal efficiency and wasted energy.
A laser paint removal system is adopted, which uses robots and laser emitters to remove paint from locomotive parts from all directions. Combined with visual inspection components to detect the characteristics of the paint film, the laser parameters are adjusted to perform precise paint removal, and the paint removal effect is inspected by visual inspection components to ensure quality.
It achieves environmentally friendly paint removal, is suitable for a variety of materials, accurately removes paint without damaging the substrate, and ensures paint removal quality through testing, reducing environmental pollution and energy waste.
Smart Images

Figure CN223571539U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the paint removal technical field of locomotive accessories, in particular to a laser paint removal system of locomotive accessories. BACKGROUND
[0002] In the process of locomotive maintenance, the locomotive bogie is usually disassembled first, and then the locomotive accessories are detected. The detected locomotive accessories include traction seat parts, triangular plates, triangular struts, gear box mounting seats, traction rods and motor hangers. The detection method generally adopts flaw detection on the welds and connections of the locomotive accessories to detect the surface and internal defects of the locomotive accessories.
[0003] However, the paint coating on the surface of the locomotive accessories often affects the accuracy of the flaw detection, so it is necessary to perform paint removal on the outer paint film of the locomotive accessories before detection to prepare for subsequent flaw detection.
[0004] Currently, most of the paint removal methods for locomotive parts at home and abroad adopt the following two methods: 1. Chemical paint removal method. The chemical paint removal method needs to apply paint removal agent to the surface of the locomotive accessories, wait for the chemical reaction between the paint removal agent and the paint film, and then clean the paint film with a high-pressure water gun. This paint removal method not only consumes a large amount of water, but also pollutes the health of the workers and the environment because the paint removal agent is a chemical reagent. 2. Sand blasting paint removal method. The sand blasting paint removal method uses compressed air as power to form a high-speed jet to spray sand onto the surface of the locomotive accessories to remove the paint film and other attachments on the surface of the locomotive accessories. This method has problems such as noise pollution and air pollution. In addition, due to the lack of standard process control for sand blasting treatment on the surface of the locomotive accessories, it is impossible to adjust the sand blasting parameters according to the characteristics of the surface of the locomotive accessories, resulting in excessive sand blasting problems, which is a huge waste of energy and materials.
[0005] Therefore, the utility model aims to provide a paint removal system for paint removal of locomotive accessories, which can detect and control the paint removal quality while reducing environmental pollution. SUMMARY
[0006] The utility model provides a kind of laser paint removal system of locomotive accessories, for the paint removal of locomotive accessories, to reduce environmental pollution, while being able to detect and control paint removal quality.
[0007] The utility model provides a kind of laser paint removal system of locomotive accessories, which includes paint removal chamber and the robot being set in the paint removal chamber, the execution end of the robot is provided with manipulator, still include:
[0008] Transfer device is electrically connected with controller, the transfer device can enter and exit the paint removal chamber under the control of controller, and the locomotive accessories are transferred to the paint removal area in the paint removal chamber;
[0009] The paint removal device comprises a laser emitting head adapted to be gripped by the robot, the laser emitting head being used to emit laser to the locomotive accessory transported to the paint removal area to remove paint from the locomotive accessory.
[0010] The first visual detection member is adapted to be gripped by the robot, and the first visual detection member is used to take photos of the locomotive accessory.
[0011] Specifically, the first visual detection member is a 2D camera, and the 2D camera is electrically connected with the controller.
[0012] Optionally, an entrance and exit of the paint removal chamber is arranged on the sidewall of the paint removal chamber, and the entrance and exit is capable of allowing the transport device to pass through to enter or exit the paint removal chamber.
[0013] A second visual detection member is arranged at the entrance and exit, and the second visual detection member is used to detect the type of the locomotive accessory on the transport device; and the second visual detection member is electrically connected with the controller.
[0014] Further, the second visual detection member is a 3D camera, and a plurality of 3D cameras are arranged on the top wall and the sidewall of the entrance and exit of the paint removal chamber.
[0015] Optionally, the paint removal device further comprises a laser generator connected with the laser emitting head, the laser generator being used to modulate laser and conduct the laser to the laser emitting head, and the laser emitting head emits the laser and acts on the surface of the locomotive accessory.
[0016] Optionally, the robot is a six-axis robot.
[0017] Optionally, the robot is arranged on a lifting platform of a lifting device, and the lifting device is fixedly installed on a walking device.
[0018] Preferably, the walking device comprises:
[0019] A ground rail is arranged on the ground near the paint removal area;
[0020] A sliding seat is fixedly installed on the bottom of the lifting device, and the sliding seat is movably installed on the ground rail, and the sliding seat is drivingly connected with a driving mechanism, and the sliding seat is adapted to move along the length direction of the ground rail under the driving of the driving mechanism.
[0021] Further, the driving mechanism comprises:
[0022] A rack extends along the length direction of the ground rail and is fixedly installed on the ground rail;
[0023] A gear is installed on the sliding seat and is engaged with the rack;
[0024] A motor is in driving connection with the gear and is adapted to drive the gear to rotate so as to drive the slide base to move along the ground rail.
[0025] Optionally, the transfer device comprises:
[0026] A transfer disc is arranged on the transfer disc and is used for supporting and limiting the locomotive accessory to be stripped of paint.
[0027] A trolley is used for supporting and transferring the transfer disc, and the trolley is electrically connected with the controller.
[0028] Optionally, the laser paint stripping system for the locomotive accessory further comprises:
[0029] A dust removal fan is arranged in the paint stripping chamber and is used for filtering the air in the paint stripping chamber.
[0030] A duct is connected with the air outlet of the fan at one end, and the other end of the duct extends out of the paint stripping chamber, and the gas filtered by the dust removal fan is discharged to the outside of the paint stripping chamber through the duct.
[0031] Optionally, the sidewall of the paint stripping chamber is provided with a ventilation hole, and the ventilation hole is provided with filter cotton.
[0032] Compared with the prior art, the locomotive accessory laser paint stripping system has the following advantages:
[0033] The locomotive accessory laser paint stripping system in the embodiment of the utility model utilizes the transfer device to transfer the locomotive accessory to the designated paint stripping area in the paint stripping chamber, the first visual detection member is used for taking photos of the surface of the locomotive accessory to detect and analyze the characteristics of the paint film, the paint stripping route and measurement are formulated according to the characteristics of the paint film, and in this process, the pose of the first visual detection member is adjusted by the robot to take photos of the surface of the locomotive accessory in all directions.
[0034] Then, the laser emission head emits laser to the locomotive accessory to perform surface paint stripping, and in this process, the pose of the laser emission head is adjusted by the robot to perform all-direction paint stripping on the surface of the locomotive accessory.
[0035] After the paint stripping operation is completed, the first visual detection member takes photos of the surface of the locomotive accessory again to judge the actual effect of the paint stripping operation, and once it is judged that the paint stripping effect is unqualified, secondary paint stripping operation is performed until the paint stripping is qualified.
[0036] The laser paint removal system for locomotive accessories in the embodiment emits laser to the surface of the locomotive accessories by a laser emitting head to remove paint, without using chemical solvents, and is more environmentally friendly; the laser paint removal can be applied to paint removal of various material surfaces such as metal, plastic and glass, and can remove paint of different thicknesses and types, to meet different paint removal requirements and have wide applicability; the laser paint removal can accurately remove the coating on the surface of the locomotive accessories without damaging the substrate, and has the characteristic of non-destructiveness.
[0037] In addition, the paint removal effect is detected by the first visual detection piece, to ensure the paint removal effect. BRIEF DESCRIPTION OF DRAWINGS
[0038] The utility model will be described in more detail below based on the embodiments and with reference to the drawings.
[0039] Figure 1 is the structural schematic diagram of the laser paint removal system for locomotive accessories at one angle;
[0040] Figure 2 is the structural schematic diagram of the laser paint removal system for locomotive accessories at another angle;
[0041] Figure 3 is the structural schematic diagram of the laser paint removal system for locomotive accessories inside the paint removal chamber;
[0042] Figure 4 is the installation structural schematic diagram of the walking device, the lifting device and the robot;
[0043] Figure 5 is the structural schematic diagram of the mechanical hand when clamping the laser emitting head;
[0044] Figure 6 is the structural schematic diagram of the walking device.
[0045] Reference signs:
[0046] 1, paint removal chamber;11, entrance and exit;12, electric door;13, keel frame;14, soundproof board;15, observation window;
[0047] 2, transfer disc;
[0048] 31, laser emitting head;32, laser generator;33, optical fiber;
[0049] 4, robot;41, mechanical hand;
[0050] 51, 2D camera;52, 3D camera;
[0051] 6, walking device;61, ground rail;611, sliding groove;62, sliding seat;63, rack;64, motor;65, wire drag chain;66, shield;
[0052] 7, lifting device; 71, lifting platform; 72, rack; 73, screw rod; 74, power component; 75, guide rail;
[0053] 81, dust removal fan; 82, air pipe;
[0054] 9, shelf. DETAILED DESCRIPTION
[0055] The utility model will be further described below with reference to the drawings.
[0056] The utility model embodiment provides a kind of locomotive accessory laser paint removal system, which includes paint removal chamber 1, transfer device, paint removal device and be provided in paint removal chamber 1 robot 4 and first visual detection piece.
[0057] Paint removal chamber 1 is arranged in repair workshop, provides a closed operating space for locomotive accessory paint removal, can prevent dirt splash, and can reduce noise interference to external environment.Paint removal chamber 1 is provided with entrance 11 on side wall, automatic door is arranged at entrance 11, and transfer device can enter and exit paint removal chamber 1 via the automatic door.
[0058] Transfer device is electrically connected with controller, and transfer device can enter and exit paint removal chamber 1 under the control of controller, and transfer locomotive accessory to paint removal area in paint removal chamber 1.
[0059] The execution end of robot 4 is provided with manipulator 41 for holding objects, and paint removal device includes laser emission head 31 that can be held and moved by manipulator 41, and laser emission head 31 is used to emit laser to locomotive accessory transferred to paint removal area, to remove paint from locomotive accessory.Laser emission head 31 is held and moved by manipulator 41 of the execution end of robot 4, and the pose of laser emission head 31 is adjusted by robot 4, to remove paint from locomotive accessory in all directions.
[0060] First visual detection piece can be moved under the holding of manipulator 41, and first visual detection piece is used to take pictures of locomotive accessory before and after paint removal.
[0061] The locomotive accessory laser paint removal system in the utility model embodiment utilizes transfer device to transfer locomotive accessory to specified paint removal area in paint removal chamber 1, and first visual detection piece held by manipulator 41 takes pictures of the surface of locomotive accessory, to detect and analyze the characteristics of paint film, and to formulate paint removal route and measurement according to the characteristics of paint film.In this process, the pose of first visual detection piece is adjusted by robot 4, to take pictures of the surface of locomotive accessory in all directions.
[0062] Then the laser emitting head 31 emits laser to the locomotive accessory to perform surface paint removal, and in this process, the pose of the laser emitting head 31 is adjusted by the execution end of the robot 4 to perform all-around paint removal on the surface of the locomotive accessory.
[0063] After the paint removal operation is completed, the surface of the locomotive accessory is photographed again by the first visual detection member to judge the actual effect of the paint removal operation, and once it is judged that the paint removal effect is unqualified, secondary paint removal operation is performed until the paint removal is qualified.
[0064] The laser paint removal system for the locomotive accessory in the embodiment emits laser to the surface of the locomotive accessory by the laser emitting head 31 to perform paint removal, mainly based on burning effect and thermal vibration effect, and the nanosecond high-energy beam laser is instantaneously shot on the surface of paint or rust, and due to the short action time, the corresponding high-molecular organic matter and metal oxide absorb energy to cause instantaneous thermal effect and generate sufficient thermal stress to separate the adhesion force between the substrate. Without using chemical solvents, it is more environmentally friendly; laser paint removal can be applied to paint removal on surfaces of various materials such as metal, plastic, and glass, and can also remove paint of different thicknesses and types to meet different paint removal needs and have wide applicability; laser paint removal can accurately remove the coating on the surface of the locomotive accessory without damaging the substrate, and has the characteristic of non-destructive. In addition, the first visual detection member is used to detect the paint removal effect to ensure the paint removal effect.
[0065] The first visual detection member in the embodiment is a 2D camera 51, and the 2D camera 51 is electrically connected with the controller.
[0066] A storage rack 9 for placing the 2D camera 51 is arranged near the paint spraying area, and when the 2D camera 51 is not needed for photographing, the 2D camera 51 is placed on the storage rack 9 by the mechanical arm 41 of the robot 4.
[0067] A second visual detection member is arranged at the entrance 11 of the paint removal chamber 1, and the second visual detection member is used to detect the type of the locomotive accessory on the transfer device, and the second visual detection member is electrically connected with the controller.
[0068] During the process of transferring the locomotive accessory, when the transfer device enters the entrance 11 of the paint removal chamber 1, the second visual detection member scans the shape and type of the locomotive accessory to judge whether the shape of the locomotive accessory is out of tolerance, whether the placement position is deviated, and whether the transfer device is reliably limited to the locomotive accessory, and once an abnormality is found, the controller will trigger an alarm to remind the operator to adjust. If no abnormality is found, the transfer device will transfer the locomotive accessory to the designated paint removal area in the paint removal chamber 1.
[0069] The second visual detection member is a 3D camera 52, and a plurality of 3D cameras 52 are arranged on the top wall and the side wall of the entrance 11 of the paint removal chamber 1.
[0070] In this embodiment of the invention, the paint removal device further includes a laser generator 32 connected to the laser emitting head 31. The laser generator 32 is used to modulate the laser and transmit it to the laser emitting head 31, which then emits the laser and applies it to the surface of the locomotive parts. The laser generator 32 is used in conjunction with a laser water chiller.
[0071] The laser generator 32 and the laser emitting head 31 are connected by an optical fiber 33. The optical fiber 33 guides the laser beam from the laser generator 32 into the laser emitting head 31 through an optical fiber connector. The laser emitting head 31 reflects the light through a galvanometer and focuses the light spot onto the working point by a focusing field lens to achieve laser processing.
[0072] A balance hanger is installed on the top wall of the paint removal chamber 1. The balance hanger lifts the cable to ensure that the cable will not be pulled or tangled with the robot 4 when the robot 4 moves, and at the same time, the cable will not be bent.
[0073] The laser generator 32 integrates a 300W nanosecond pulsed fiber laser and a 2000W modulated continuous laser to form a 2300W laser composite laser device. The laser generator 32 can operate continuously for 24 hours and has a service life of ≥50,000 hours.
[0074] In actual operation, the parameters of the laser generator 32 are set according to the substrate type and paint thickness of the locomotive parts to achieve the expected paint removal effect, thereby ensuring that the substrate is not damaged and energy is saved.
[0075] Robot 4 is a six-axis robot. Specifically, an ABB six-axis IRB 4600-40 / 2.55 robot 4 can be used. The repositioning accuracy of robot 4 reaches 0.03mm. The six-axis robot 4 can improve the accuracy of the pose adjustment of the laser emitter 31 and the first vision inspection component, thereby ensuring the monitoring quality and the accuracy of paint removal. It has unique advantages in the paint removal work of complex-shaped and finely structured locomotive parts.
[0076] The robot has a reach of 2.55m and a load capacity of over 40kg. Its sixth axis has an IP67 protection rating, enabling it to withstand harsh environments.
[0077] Robot 4 is mounted on the lifting platform 71 of the lifting device 7, and the bottom of the lifting device 7 is fixedly mounted on the walking device 6.
[0078] The traveling device 6 includes a ground rail 61 and a slide 62 movably mounted on the ground rail 61. The ground rail 61 is set on the ground near the paint removal area. The bottom of the lifting device 7 is fixedly mounted on the slide 62. The slide 62 is driven by a drive mechanism and can move along the length of the ground rail 61 under the drive of the drive mechanism.
[0079] The ground rail 61 is provided with a groove 611 extending along the length of the ground rail 61. The slide block 62 is slidably engaged with the groove 611. The groove 611 on the ground rail 61 guides the slide block 62, so that the slide block 62 can only slide relative to the groove 611 on the ground rail 61.
[0080] The drive mechanism includes meshing gears and racks 63, and a motor 64 connected to the gears.
[0081] Specifically, rack 63 extends along the length of ground rail 61 and is fixedly installed on ground rail 61; gear is installed on slide 62 and rotates under the drive of motor 64. During the rotation of gear, it is linearly displaced relative to rack 63. Gear moves along rack 63 and ground rail 61, thereby driving slide 62 and lifting device 7 and robot 4 on slide 62 to move along ground rail 61.
[0082] A cable drag chain 65 is installed on the ground rail 61. One end of the cable installed in the cable drag chain 65 is connected to the motor 64, and the other end passes through the cable drag chain 65 and is connected to external equipment or power supply. The cable drag chain 65 can protect the cable and prevent it from bending when the robot 4 moves relative to the ground rail 61.
[0083] Protective covers 66 are provided on both sides of the width of the ground rail 61. The protective covers 66 extend along the length of the ground rail 61, and the cross-section of the protective covers 66 is U-shaped, which is used to protect the rack 63 and prevent it from being exposed.
[0084] In this embodiment, the walking device 6, the lifting device 7, the robot 4, and the paint removal device constitute a complete set of equipment. Two sets of this complete equipment are configured, located on opposite sides of the paint removal area within the paint removal chamber 1. Both sets of equipment simultaneously remove paint from the locomotive parts, improving paint removal efficiency and shortening working time.
[0085] In other words, two ground tracks 61 are fixed to the ground on opposite sides of the paint removal area. A slide 62, a lifting device 7, and a robot 4 are respectively installed on the two ground tracks 61.
[0086] The lifting device 7 in this embodiment can adopt a screw lifting structure, including a frame 72, a screw 73, and a power unit 74. The screw 73 extends vertically and is mounted on the frame 72. One end of the screw 73 is driven and connected to the power unit 74. A ball bearing is rotatably mounted on the screw 73, and the lifting platform 71 is fixedly mounted to the ball bearing. Driven by the power unit 74, the screw 73 rotates, causing the ball bearing on the screw 73 to rotate and move vertically along the screw 73, thereby driving the lifting platform 71 and the robot 4 on the lifting platform to move vertically. The frame 72 is also provided with a guide rail 75 extending vertically to guide the vertical movement of the lifting platform 71, and the lifting platform 71 slides vertically along the guide rail 75.
[0087] Of course, the lifting device 7 can also adopt a scissor lifting structure, and those skilled in the art can adjust it according to actual needs, and the specific structure of the lifting device 7 is not limited in the embodiment.
[0088] The transfer device includes a transfer plate 2 and a trolley. The transfer plate 2 is used to support and position the locomotive accessories to be painted, and the transfer plate 2 is provided with a lifting ring; the trolley is used to support and transfer the transfer plate 2, and the trolley is electrically connected with the controller.
[0089] The controller adopts a PLC controller, and the electric door 12, the paint removal device, the robot 4, the walking device 6, the lifting device 7, the first visual detection member, and the second visual detection member are electrically connected with the controller, and the controller can link to control the normal work of each device or component.
[0090] The paint removal chamber 1 includes a keel frame 13, and a soundproof board 14 and an automatic door installed on the keel frame 13.
[0091] The keel frame 13 forms the main support structure of the paint removal chamber 1, and the keel frame 13 is welded by high-quality profiles, which can improve the overall rigidity and strength of the paint removal chamber 1; at the same time, it is convenient and fast to assemble, and can be temporarily built and disassembled.
[0092] The plurality of soundproof boards 14 are spliced to form the side wall and the top wall of the paint removal chamber 1, which can seal and soundproof the internal equipment, so that the noise of the paint removal chamber 1 two meters away is not greater than 75dB when the equipment in the paint removal chamber 1 is working normally, and the ecological environment is more friendly.
[0093] A dust removal fan 81 is arranged in the paint removal chamber 1, which is used to filter and remove dust from the air in the paint removal chamber 1; the air outlet of the dust removal fan 81 is connected with one end of an air pipe 82, and the other end of the air pipe 82 extends out of the paint removal chamber 1; the gas filtered and removed of dust by the dust removal fan 81 is discharged to the outside environment through the air pipe 82.
[0094] A filter screen is arranged in the airflow passage of the dust removal fan 81, and the filtering capacity of the filter screen for particles with a diameter of 5μm or more is 99.97%. The filter screen of the dust removal fan 81 needs to be cleaned regularly and the dust needs to be treated.
[0095] The air speed of the dust removal fan 81 is not less than 0.35m / s, and the flow rate is not less than 1560m3 / h, and the dust removal fan 81 is electrically connected with the controller. The controller is set to control the dust removal motor 64 to start and stop regularly, and preferably, it is started once every 10-30 minutes, so as to realize regular ventilation.
[0096] The soundproof board 14 is provided with a ventilation hole, which is a fish scale-shaped air inlet hole.
[0097] The sidewall of the paint stripping chamber 1 is provided with an observation window 15, so that the staff outside the paint stripping chamber 1 can observe the running state of the equipment in the paint stripping chamber 1.
[0098] The observation window 15 is a tea color glass, so as to avoid that the staff is injured by the laser paint stripping when observing the operation process.
[0099] The paint stripping chamber 1 is provided with a lighting lamp connected with the controller, and the controller is used for controlling the lighting lamp to be bright or dark.
[0100] In order to improve the safety, the paint stripping chamber 1 is provided with a waterproof emergency lighting device and an emergency evacuation alarm device.
[0101] In order to improve the safety of operation, the paint stripping chamber 1 is provided with a camera electrically connected with the controller.
[0102] The locomotive accessory laser paint stripping system is also provided with a digital management system, which is used as a central control system and is mainly responsible for scheduling the trolley, data interaction of the PLC controller, interface display and formulation of the paint stripping process parameter strategy.
[0103] The main operation process of the locomotive accessory laser paint stripping system is as follows.
[0104] Firstly, the disassembled locomotive accessory to be stripped is placed on the transfer plate 2 by the operator, the information of the locomotive accessory is input on the touch screen of the digital management system and the loading is confirmed to be completed, and the automatic paint stripping operation is started.
[0105] Then, the trolley will transfer the locomotive accessories on the transfer plate 2 to the paint removal room 1, and when passing through the entrance 11 of the paint removal room 1, the 3D camera 52 starts to scan the shape and type of the locomotive accessories to determine whether the shape of the locomotive accessories is out of tolerance or the position is deviated, and once it is unqualified, an alarm will be triggered to remind the operator to adjust;
[0106] After the 3D scanning is qualified, the trolley will transfer the transfer plate 2 and the locomotive accessories thereon to the paint removal area, and then the trolley leaves the room, the 2D camera 51 is grabbed by the mechanical hand 41 on the robot 4, and the surface of the locomotive accessories is photographed in all directions to detect and analyze the characteristics of the paint film, and the analysis result is uploaded to the digital management system to formulate the laser paint removal parameter strategy;
[0107] Then, the laser emitting head 31 is grabbed by the mechanical hand 41 on the robot 4 to remove the paint of the locomotive accessories, and the laser generator 32 adjusts the laser parameters such as laser power, pulse width and duty cycle during paint removal according to the process parameters fed back by the digital management system;
[0108] After the paint removal operation is completed, the locomotive accessories are photographed and detected again by the 2D camera 51 to determine the actual effect of the paint removal operation, and once the unqualified locomotive accessories appear, the locomotive accessories are subjected to secondary paint removal until the detection is qualified. After the paint removal is completed, the trolley will move the locomotive accessories back to the buffer position.
[0109] The digital management system sorts and stores the data of each paint removal operation parameter and operation result, and after the operation is completed, the deep learning model is used to analyze the data collected from multiple sources, and the analysis result is used to optimize the paint removal strategy model to prepare for the next paint removal operation.
[0110] Although the utility model has been described with reference to the preferred embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, the technical features mentioned in each embodiment can be combined in any way. The utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
Claims
1. A laser paint stripping system for locomotive components, characterized by, The paint removal chamber comprises a paint removal chamber and a robot arranged in the paint removal chamber, and an execution end of the robot is provided with a mechanical hand. The transfer device is electrically connected with the controller, and can enter and exit the paint removal chamber and transfer the locomotive accessory to the paint removal area in the paint removal chamber under the control of the controller. The paint removal device comprises a laser emission head adapted to be gripped by the mechanical hand, and the laser emission head is used for emitting laser to the locomotive accessory in the paint removal area to remove paint from the locomotive accessory. The first visual detection member is a 2D camera which is electrically connected with the controller.
2. The locomotive component laser paint removal system of claim 1, wherein, An entrance and exit is arranged on the side wall of the paint removal chamber to enable the transfer device to enter and exit the paint removal chamber.
3. The locomotive component laser paint removal system of claim 1 or 2, wherein, A second visual detection member is arranged at the entrance and exit, and the second visual detection member is used for detecting the type of the locomotive accessory on the transfer device and is electrically connected with the controller. The second visual detection member is a 3D camera, and a plurality of 3D cameras are arranged on the top wall and the side wall of the entrance and exit of the paint removal chamber.
4. The locomotive component laser paint removal system of claim 3, wherein, The paint removal device further comprises a laser generator connected with the laser emission head, and the laser generator is used for modulating laser and conducting laser to the laser emission head, and the laser emission head emits laser and acts on the surface of the locomotive accessory.
5. The locomotive component laser paint removal system of claim 1, wherein, The robot is a six-axis robot.
6. The locomotive component laser paint removal system of claim 1, wherein, The robot is arranged on a lifting platform of a lifting device which is fixedly installed on a walking device.
7. The locomotive component laser paint removal system of claim 1 or 6, wherein, The walking device comprises:
8. The locomotive component laser paint removal system of claim 7, wherein, A ground rail is arranged on the ground near one side of the paint removal area. A sliding seat is fixedly installed on the bottom of the lifting device, and the sliding seat is movably installed on the ground rail and is drivingly connected with a driving mechanism, and the sliding seat is adapted to move along the length direction of the ground rail under the driving of the driving mechanism. The driving mechanism comprises:
9. The locomotive component laser paint removal system of claim 8, wherein, A rack extends along the length direction of the ground rail and is fixedly installed on the ground rail. A gear is installed on the sliding seat and is engaged with the rack. A motor is drivingly connected with the gear and is adapted to drive the gear to rotate to drive the sliding seat to move along the ground rail. The transfer device comprises:
10. The locomotive component laser paint removal system of claim 1, wherein, A transfer disc is used for supporting and limiting the locomotive accessory to be removed, and a lifting ring is arranged on the transfer disc. A trolley is used for supporting and transferring the transfer disc, and the trolley is electrically connected with the controller. Further comprising:
11. The locomotive component laser paint removal system of claim 1, wherein, A dust removal fan is arranged in the paint removal chamber and is used for filtering dust in the air in the paint removal chamber. A duct is connected at one end with the air outlet of the fan, and the other end of the duct extends out of the paint removal chamber, and the gas filtered by the dust removal fan is discharged to the outside of the paint removal chamber through the duct. Ventilation holes are arranged on the side wall of the paint removal chamber, and filter cotton is arranged at the ventilation holes.
12. The locomotive component laser paint removal system of claim 1 or 11, wherein,