Automatic welding device for cable reel support
By designing an automatic welding device, utilizing a multi-directional clamping mechanism and a synchronous adjustment mechanism, the shortcomings of manual operation in the welding process of cable reel supports were solved, achieving efficient and stable welding results and adapting to the needs of workpieces of different specifications and sizes.
Patent Information
- Application Number
- CN202423178442.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In the existing cable reel bracket welding process, manual operation increases labor intensity, the fit between workpiece parts is poor, affecting the forming quality, and it cannot adapt to workpieces of different specifications and sizes.
Design an automated welding device comprising a platform, a welding robot, a rotating plate, and a multi-directional clamping assembly. Utilize longitudinal, transverse, and lateral clamping mechanisms and a synchronous adjustment mechanism to achieve multi-point clamping of workpieces and adapt to welding of different specifications and sizes.
It improves the process and stability of welding work, reduces labor intensity, saves production costs, and ensures the forming quality and adaptability of workpieces.
Smart Images
Figure CN223572275U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cable reel processing technical field especially relates to a kind of automatic welding device of cable reel support. BACKGROUND
[0002] Cable reel is the wire reel that winding wire and cable function is provided for industrial and mining enterprises, is widely used in oil field mine, construction, machinery manufacturing unit, scientific research unit, port, market, hotel, road and bridge construction and many other industries, and with more and more diversified industrial demand, mobile cable reel also becomes the darling in cable reel market, not only improve production environment, also improve production efficiency.
[0003] At present, after the support of cable reel is bent by pipe bender, it can be put into use after welding, considering that the bottom and back of the bent support will have slight rebound, and the steel pipe bent by pipe bender will have bending, when carrying out welding work on workpiece, the accuracy of cooperation between each component must be ensured first, and in the existing welding process, the components to be welded are usually held and stabilized one by one by artificial, which will increase the labor intensity of people, and the work progress is limited, and the cooperation effect between workpiece components is poor due to artificial processing, which affects the forming quality of workpiece to some extent, cannot meet the use requirement, therefore, the present application provides an automatic welding device for cable reel support, which is reasonable in design, simple in structure, convenient in processing, can realize flattening and shaping of workpiece to be welded, can adapt to workpieces of different specifications and sizes, fully improves the use functionality of device equipment, reduces labor intensity, saves production cost, improves work progress, guarantees the forming quality of workpiece, and effectively meets the use requirement. SUMMARY
[0004] The utility model provides a kind of automatic welding device for cable reel support, which is reasonable in design, simple in structure, convenient in processing, can realize flattening and shaping of workpiece to be welded, can adapt to workpieces of different specifications and sizes, fully improves the use functionality of device equipment, reduces labor intensity, saves production cost, improves work progress, guarantees the forming quality of workpiece, and effectively meets the use requirement.
[0005] In order to achieve the above object, the utility model adopts the technical scheme of an automatic welding device for cable reel supports, which comprises a table designed in the shape of an I-beam, a welding robot arranged at the geometric center of the upper side of the table, support frames arranged at the upper sides of the two sides of the table, a rotating plate arranged between the two support frames, a pressing assembly arranged on the rotating plate and used for welding a single cable reel support, the pressing assembly comprising a mounting plate, a longitudinal pressing mechanism arranged on the upper side of the front side of the mounting plate, a synchronous adjusting mechanism arranged below the mounting plate, a horizontal pressing mechanism arranged at the output end of the synchronous adjusting mechanism, a vertical plate arranged on the upper side of the rear side of the mounting plate, a lateral pressing mechanism arranged on the vertical plate and used for pressing the side of the cable reel support, a telescopic cylinder arranged at the geometric center of the mounting plate, an L-shaped support plate arranged at the output end of the telescopic cylinder, and a receiving groove formed in one side of the support plate.
[0006] As a preferred, the longitudinal pressing mechanism comprises a T-shaped longitudinal moving plate, first slide bar assemblies arranged on the lower sides of the longitudinal moving plate, horizontal support blocks arranged on the upper sides of the longitudinal moving plate and a U-shaped groove formed in the longitudinal moving plate, a first pneumatic clamp arranged on the upper side of the front side of the longitudinal moving plate, a fixed plate arranged on one side of the longitudinal moving plate, a top plate arranged in the fixed plate and connected to the outer side of the longitudinal moving plate, and a drive cylinder arranged on the outer side of the mounting plate and connected to the top plate.
[0007] As a preferred, the synchronous adjusting mechanism comprises a trapezoidal base, vertical seats arranged at the two ends of one side of the base, a forward and reverse bidirectional screw rod arranged between the two vertical seats, a moving block arranged on the outer side of the forward and reverse bidirectional screw rod, an extension plate arranged on one side of the moving block, a connecting rod arranged on the extension plate, and a rotating handle arranged on one side of the forward and reverse bidirectional screw rod.
[0008] As a preferred, a dovetail groove is formed in one side of the base, a connecting block is arranged below the mounting plate, a wedge-shaped locking block is arranged on one side in the base, a slide rod is arranged in the locking block, and a locking bolt is arranged on one side of the locking block.
[0009] As a preferred, the horizontal pressing mechanism comprises a horizontal moving plate connected to the connecting rod, second slide bar assemblies arranged on the lower sides of the horizontal moving plate, horizontal support blocks arranged on the upper sides of the horizontal moving plate and a U-shaped groove formed in the horizontal moving plate, and a second pneumatic clamp arranged on the upper outer side of the horizontal moving plate.
[0010] As a preferred, the lateral pressing mechanism comprises lateral support blocks connected to the vertical plate and a U-shaped groove formed in the lateral support blocks, third pneumatic clamps arranged on one side of the two lateral support blocks, and two groups of lateral pressing mechanisms arranged in mirror image about the vertical plate.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are that,
[0012] 1, the utility model provides a kind of automatic welding device of cable reel support, utilize the rotating plate set up, can drive the compression assembly in multiple directions rotation, to realize the welding processing of the different point of workpiece, improve work progress, the longitudinal compression mechanism, transverse compression mechanism and lateral compression mechanism in the compression assembly set up, it can complete the depression compression of the multiple components of cable reel support, to improve its position stability, reduce the possibility of its deviation, and the establishment of synchronous adjusting mechanism, can drive the position of compression mechanism adjustment, to adapt to the workpiece of different specifications and sizes, greatly improve the use functionality of device equipment, improve work progress, meet the use demand;The device is reasonably designed, simple structure, easy to process and can realize the flattening and shaping of the workpiece to be welded, and can adapt to the workpiece of different specifications and sizes, greatly improve the use functionality of device equipment, reduce labor intensity, save production cost, improve work progress, guarantee workpiece forming quality, and effectively meet the use demand. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be a brief introduction to the drawings needed to be used in embodiment description, obviously, the drawings in the following description is some embodiments of the utility model, for those skilled in the art, without creative labor, according to these drawings, other drawings can also be obtained.
[0014] Figure 1 It is the structure diagram of automatic welding device provided by the utility model;
[0015] Figure 2 It is the structure diagram of compression assembly;
[0016] Figure 3 It is the structure front view of compression assembly;
[0017] Figure 4 It is the structure bottom view of compression assembly;
[0018] Figure 5 It is the structure bottom view of compression assembly from another perspective;
[0019] In the above figures, 1, a carrier; 2, a welding robot; 3, a support frame; 4, a rotating plate; 5, a mounting plate; 51, a connecting block; 6, a longitudinal pressing mechanism; 61, a longitudinal moving plate; 62, a first sliding bar assembly; 63, a lateral support block; 64, a first pneumatic clamp; 65, a fixed plate; 66, a top plate; 67, a driving cylinder; 7, a synchronous adjusting mechanism; 71, a base; 711, a dovetail groove; 72, a vertical seat; 73, a bidirectional screw; 74, a moving block; 75, an extension plate; 76, a connecting rod; 77, a rotating handle; 8, a lateral pressing mechanism; 81, a lateral moving plate; 82, a second sliding bar assembly; 83, a longitudinal support block; 84, a second pneumatic clamp; 9, a vertical plate; 10, a lateral pressing mechanism; 101, a lateral support block; 102, a third pneumatic clamp; 11, a telescopic cylinder; 12, a support plate; 121, a receiving groove; 13, a locking block; 131, a sliding rod; 132, a locking bolt. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above objectives, features and advantages of the present application, the present application will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can be practiced in a variety of ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0022] Embodiments, such as Figures 1-5As shown, an automatic welding device for cable reel support, including a load 1 designed in the shape of an I-shaped design, for realizing the establishment of support for the device equipment, to ensure its stability, the upper geometric center of the load 1 is provided with a welding robot 2, which is a prior art means, using it to carry out welding work on the stably placed workpiece, to ensure the work process; Further said: the upper side of the load 1 is provided with a support frame 3, and a rotating plate 4 is arranged between the two support frames 3, wherein a drive motor is arranged on one side of the support frame 3, which can provide driving power to the rotating plate 4, so that the workpiece can be adjusted in multiple directions, to meet the different welding processing needs; In order to realize the stable placement of the workpiece to be welded, a pressing assembly for carrying out welding work on a single cable reel support is arranged above the rotating plate 4, the pressing assembly includes a mounting plate 5, a longitudinal pressing mechanism 6 is arranged above the front side of the mounting plate 5, which can be moved and adjusted in the longitudinal direction, and the outside of the cable reel support can be pressed to prevent it from shifting, a synchronous adjusting mechanism 7 is arranged below the mounting plate 5, the output end of the synchronous adjusting mechanism 7 is provided with a transverse pressing mechanism 8, wherein the synchronous adjusting mechanism 7 can synchronously adjust the transverse pressing mechanism 8 in the transverse direction to adapt to the pressing of workpieces of different specifications and sizes, improve the work process, a vertical plate 9 is arranged above the rear side of the mounting plate 5, and a lateral pressing mechanism 10 for pressing the side of the cable reel support is arranged on the vertical plate 9, the lateral pressing mechanism 10 can press the side of the cable reel support and cooperate with the transverse pressing mechanism 8 and the longitudinal pressing mechanism 6 to complete the pressing of the whole workpiece and prevent it from shifting, of course, if it is necessary to move and adjust the lateral pressing mechanism 10, the longitudinal pressing mechanism 6 can also be arranged on the vertical plate 9, which can complete the pressing of the workpiece and adapt to workpieces of different specifications and sizes, improve the use functionality of the device equipment; Further, considering that the center of the cable reel support is generally provided with a center shaft, which provides convenience for the placement of the cable reel, in order to ensure the stability during the welding process, a telescopic cylinder 11 is arranged at the geometric center of the mounting plate 5, the output end of the telescopic cylinder 11 is provided with a L-shaped support plate 12, one side of the support plate 12 is provided with a receiving groove 121, specifically, regardless of the size of the workpiece to be welded, the center shaft is arranged in the same position, by controlling the telescopic cylinder 11 to extend, the receiving groove 121 of the support plate 12 is close to the workpiece, in order to realize the fastening of the position of the center shaft and reduce the possibility of shifting, a magnet can be arranged in the receiving groove 121 to attract the center shaft workpiece, reduce the possibility of shaking and improve the work process;
[0023] In the above process: the established rotating plate 4 can drive the compression assembly to rotate in multiple directions to realize welding processing at different points of the workpiece, improve the working progress, the longitudinal compression mechanism 6, the transverse compression mechanism 8 and the lateral compression mechanism 10 in the established compression assembly can complete the downward compression of multiple parts of the cable tray support to improve the stability of the position and reduce the possibility of deviation, and the establishment of the synchronous adjusting mechanism 7 can drive the position of the compression mechanism to adjust to adapt to workpieces of different specifications and sizes, greatly improving the use functionality of the device, improving the working progress, meeting the use requirement; The device is reasonable in design, simple in structure, convenient to process, and can realize the flattening and shaping of the workpiece to be welded, and can adapt to workpieces of different specifications and sizes, greatly improving the use functionality of the device, reducing labor intensity, saving production cost, improving working progress, ensuring workpiece forming quality, and effectively meeting the use requirement.
[0024] In order to realize the compression of different specifications and sizes, especially the compression of the longitudinal outer side of the workpiece part, the longitudinal compression mechanism 6 includes a T-shaped longitudinal moving plate 61, and the lower sides of the longitudinal moving plate 61 are provided with first slide bar assemblies 62. For the established first slide bar assembly 62, it includes a slide sleeve and a slide bar arranged above and below to ensure the smoothness of the equipment component movement and adjustment process and improve the working progress. The upper sides of the longitudinal moving plate 61 are provided with transverse supporting blocks 63, and the inside of the transverse supporting blocks 63 is provided with a U-shaped groove. The upper side of the front side of the longitudinal moving plate 61 is provided with a first pneumatic clamp 64. For the established first pneumatic clamp 64, it includes a clamping air cylinder and a connecting rod clamping assembly. Of course, the equipment component is a mature and conventional technical means. By controlling the operation of the clamping air cylinder to drive the connecting rod clamping assembly to press the workpiece, the workpiece is fastened to prevent deviation. The specific working mode and working principle are not described again. One side of the longitudinal moving plate 61 is provided with a fixed plate 65, and the fixed plate 65 is provided with an I-shaped top plate 66 connected with the outside of the longitudinal moving plate 61. The outside of the mounting plate 5 is provided with a drive cylinder 67, and the output end of the drive cylinder 67 is connected with the top plate 66. The specific description is that one side of the drive cylinder 67 is installed by a plate, and struts are arranged between the plate and the fixed plate 65 to ensure the stability. The fixed plate 65 is provided with an I-shaped groove matched with the top plate 66. When the top plate 66 and the longitudinal moving plate 61 are driven by the drive cylinder 67 to move to the farthest distance, one side of the top plate 66 still stays in the fixed plate 65 to limit the moving direction and ensure the smoothness during operation. According to the specifications and sizes of the workpiece and the placement of the components on both sides, the drive cylinder 67 is controlled to operate to drive the longitudinal moving plate 61 to move longitudinally to adapt to workpieces of different specifications and sizes, improve the use functionality of the device, and meet the use requirement.
[0025] In order to realize the adaptation to different workpieces to be welded, and at the same time complete the adjustment of the pressing position in the transverse direction, the synchronous adjustment mechanism 7 comprises a base 71 designed in a trapezoidal shape, two ends of one side of the base 71 are provided with vertical seats 72, a positive and negative bidirectional screw rod 73 is arranged between the two vertical seats 72, a moving block 74 is arranged on the outside of the positive and negative bidirectional screw rod 73, an extension plate 75 is arranged on one side of the moving block 74, the extension plate 75 is bolted with the moving block 74 by means of bolts, and the extension plate 75 is acted on the transverse pressing mechanism 8 by the driving power to ensure the effective processing, the extension plate 75 is provided with a connecting rod 76, a key-shaped groove is formed in the mounting plate 5 corresponding to the connecting rod 76, so that when the synchronous adjustment mechanism 7 operates, the transverse pressing mechanism 8 can be driven to move smoothly in the transverse direction, ensuring the use requirement, one side of the positive and negative bidirectional screw rod 73 is provided with a handle 77, which is specifically described as follows: according to the size of the workpiece to be welded, the handle 77 is adjusted by rotating, so that the positive and negative bidirectional screw rod 73 rotates and drives the moving block 74 to move relatively or oppositely in the transverse direction, thereby driving the adjustment of the position of the transverse pressing mechanism 8, providing convenient conditions for adapting to workpieces of different sizes, improving the use functionality of the equipment, and protecting the use requirement.
[0026] In order to complete the convenient installation of the synchronous adjustment mechanism 7 and improve the stability of the position thereof, a dovetail groove 711 is formed in one side of the base 71, a connecting block 51 is arranged below the mounting plate 5, a locking block 13 designed in a wedge shape is arranged on one side in the base 71, a sliding rod 131 is arranged in the locking block 13, and a locking screw 132 is arranged on one side of the locking block 13, wherein the locking screw 132 penetrates the locking block 13 and is provided with a screw nut at the connection thereof, so that when the locking screw 132 is rotated, the locking block 13 can be moved towards the base 71, and the connecting block 51 is smaller than the size of the dovetail groove 711, the locking block 13 can be adjusted by moving relative to the sliding rod 131, when the synchronous adjustment mechanism 7 needs to be installed, the dovetail groove 711 of the base 71 is matched with the connecting block 51, then the locking screw 132 is rotated to move the locking block 13 towards the base 71, and the inclined surface of the locking block 13 gradually approaches the outside of the connecting block 51, so that the installation of the synchronous adjustment mechanism 7 can be locked, the stability of the position thereof can be protected, and the use requirement can be met.
[0027] In order to realize the compression of the two sides of the workpiece to be welded, the transverse compression mechanism 8 comprises a transverse plate 81 connected with the connecting rod 76, and the lower two sides of the transverse plate 81 are provided with a second slide assembly 82, which is set up the same as the first slide assembly 62, for ensuring that the transverse compression mechanism 8 can realize smooth movement under the driving of the synchronous adjusting mechanism 7, especially can realize synchronous adjustment in the transverse direction, improve the convenience of adjustment work, save time cost, the upper two sides of the transverse plate 81 are provided with longitudinal support blocks 83, and the inside of the longitudinal support blocks 83 is provided with a U-shaped groove, the upper outer side of the transverse plate 81 is provided with a second pneumatic clamp 84, which is described in detail as follows: according to the structure of the cable tray support, after adjusting the position of the transverse compression mechanism 8, the second pneumatic clamp 84 is controlled to operate, so that the output end of the second pneumatic clamp 84 acts on the workpiece, and the limiting and fastening of the workpiece are completed, the possibility of deviation of the workpiece is reduced, and the use requirement is met.
[0028] In order to realize the compression of the two sides of the workpiece to be welded, the transverse compression mechanism 8 comprises a transverse plate 81 connected with the connecting rod 76, and the lower two sides of the transverse plate 81 are provided with a second slide assembly 82, which is set up the same as the first slide assembly 62, for ensuring that the transverse compression mechanism 8 can realize smooth movement under the driving of the synchronous adjusting mechanism 7, especially can realize synchronous adjustment in the transverse direction, improve the convenience of adjustment work, save time cost, the upper two sides of the transverse plate 81 are provided with longitudinal support blocks 83, and the inside of the longitudinal support blocks 83 is provided with a U-shaped groove, the upper outer side of the transverse plate 81 is provided with a second pneumatic clamp 84, which is described in detail as follows: according to the structure of the cable tray support, after adjusting the position of the transverse compression mechanism 8, the second pneumatic clamp 84 is controlled to operate, so that the output end of the second pneumatic clamp 84 acts on the workpiece, and the limiting and fastening of the workpiece are completed, the possibility of deviation of the workpiece is reduced, and the use requirement is met.
[0029] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present application still belongs to the protection scope of the technical scheme of the present application.
Claims
1. An apparatus for automatic welding of cable drum supports, comprising a table in the shape of an I-beam, characterized in that, The upper geometric center of the carrier is provided with a welding robot, the upper sides of the two sides of the carrier are provided with support frames, the rotating plate is arranged between the two support frames, the pressing assembly for welding the single cable reel support is arranged above the rotating plate, the pressing assembly comprises a mounting plate, the longitudinal pressing mechanism is arranged above the front side of the mounting plate, the synchronous adjusting mechanism is arranged below the mounting plate, the output end of the synchronous adjusting mechanism is provided with a transverse pressing mechanism, the vertical plate is arranged above the rear side of the mounting plate, the lateral pressing mechanism for pressing the side of the cable reel support is arranged on the vertical plate, the telescopic cylinder is arranged at the geometric center of the mounting plate, the output end of the telescopic cylinder is provided with an L-shaped supporting plate, and a receiving groove is formed in one side of the supporting plate.
2. An apparatus for automatic welding of cable tray supports as defined in claim 1, wherein, The longitudinal pressing mechanism comprises a T-shaped longitudinal moving plate, first slide bar assemblies are arranged on the lower sides of the longitudinal moving plate, transverse supporting blocks are arranged on the upper sides of the longitudinal moving plate, and a U-shaped groove is formed in the longitudinal moving plate, a first pneumatic clamp is arranged above the front side of the longitudinal moving plate, a fixed plate is arranged on one side of the longitudinal moving plate, a top plate in the shape of an I-beam is arranged in the fixed plate and connected with the outer side of the longitudinal moving plate, and a driving cylinder is arranged on the outer side of the mounting plate and connected with the top plate.
3. An apparatus for the automatic welding of cable tray supports as defined in claim 2 wherein, The synchronous adjusting mechanism comprises a ladder-shaped base, vertical seats are arranged at the two ends of one side of the base, a forward and reverse bidirectional screw rod is arranged between the two vertical seats, a moving block is arranged on the outer side of the forward and reverse bidirectional screw rod, an extension plate is arranged on one side of the moving block, a connecting rod is arranged on the extension plate, and a rotating handle is arranged on one side of the forward and reverse bidirectional screw rod.
4. An apparatus for the automatic welding of cable tray supports as defined in claim 3 wherein, A dovetail groove is formed in one side of the base, a connecting block is arranged below the mounting plate, a wedge-shaped locking block is arranged on one side in the base, a sliding rod is arranged in the locking block, and a locking bolt is arranged on one side of the locking block.
5. An apparatus for the automatic welding of cable tray supports as defined in claim 4 wherein, The transverse pressing mechanism comprises a transverse moving plate and is connected with the connecting rod, second slide bar assemblies are arranged on the lower sides of the transverse moving plate, longitudinal supporting blocks are arranged on the upper sides of the transverse moving plate, and a U-shaped groove is formed in the transverse moving plate, and a second pneumatic clamp is arranged on the outer side of the transverse moving plate.
6. An apparatus for the automatic welding of cable tray supports as defined in claim 5 wherein, The lateral pressing mechanism comprises lateral supporting blocks connected with the vertical plate and a U-shaped groove formed in the lateral supporting blocks, third pneumatic clamps are arranged on one side of the two lateral supporting blocks, and the two groups of lateral pressing mechanisms are mirror-imaged about the vertical plate.