High-stability anti-winding tensioning wheel assembly
By introducing an automatic alarm and anti-winding mechanism into the tensioner assembly, the problem of belt slippage or tangling on the tensioner is solved, achieving timely alarm and effective anti-winding, protecting engine components and improving maintenance efficiency.
Patent Information
- Application Number
- CN202520210332.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In the prior art, belts are prone to slippage or entanglement on the tensioner, resulting in severe wear, increased maintenance difficulty, and potential damage to other engine components.
A highly stable tension wheel assembly including an automatic alarm mechanism and an anti-winding mechanism was designed. The automatic alarm mechanism triggers an alarm through a limit bracket and a telescopic rod, while the anti-winding mechanism prevents the belt from winding through the limit bracket. Combined with the vehicle's central control system, the assembly promptly reminds the driver to stop for maintenance.
It effectively prevents belt entanglement, reduces damage to other engine components, improves maintenance efficiency, and ensures that the belt is blocked when it wraps in any direction, avoiding further damage caused by inertial rotation.
Smart Images

Figure CN223578719U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of engine parts, concretely is a high stable anti -winding tension pulley assembly. BACKGROUND
[0002] Engine tension pulley is used for the device of belt tensioning, through the tightness of adjusting belt, tension pulley can reduce the vibration of belt in the operation process, and further reduce noise, can also prevent the belt slip in the transmission process, when the belt becomes too loose or wears seriously, may produce the slip or winding phenomenon on the tension pulley, also can make the belt whip engine body or wind to the rest runner, cause damage, also make maintenance more difficult,
[0003] In prior art, with the growth of using time, the belt will gradually age or wear, its elasticity and toughness will drop, when the belt becomes too loose or wears seriously, can produce the slip or winding phenomenon on the tension pulley, also can make the belt whip engine body or wind to the rest runner, cause damage, also make maintenance more difficult,
[0004] Therefore, a high stable anti -winding tension pulley assembly is provided. CONTENT OF UTILITY MODEL
[0005] The utility model aims at providing a high stable anti -winding tension pulley assembly to solve the problem raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical scheme: a high stable anti -winding tension pulley assembly, including the casing, the casing top corner place rotationally connected with the steering assist pump wheel, the casing bottom corner place rotationally connected with the refrigeration compressor wheel, the casing bottom middle place rotationally connected with the engine crankshaft power wheel, the casing side away from the refrigeration compressor wheel rotationally connected with the tension pulley body, the casing middle part edge rotationally connected with the generator, the outer wall of steering assist pump wheel, refrigeration compressor wheel, engine crankshaft power wheel, tension pulley body and generator is jointly meshed with the belt, still includes:
[0007] Automatic alarm mechanism is used for automatically sending alarm when the belt aging wears and produces winding,
[0008] Anti -winding mechanism is used for preventing the belt from winding to the surface of tension pulley body.
[0009] Preferably, the automatic alarm mechanism includes the limiting frame rotationally connected to the outer wall of the tension pulley body, the outer wall of the limiting frame is fixedly connected to the outer wall of the casing, some fixedly connected with alarm on the outer wall of the limiting frame away from the tension pulley body, the top of the alarm is fixedly connected with the indicating lamp, the middle part of the alarm is fixedly connected with the controller, and the first switch and the second switch are arranged on the both sides of the bottom of the alarm respectively.
[0010] Preferably, the anti-winding mechanism comprises a first telescopic rod and a second telescopic rod sliding on two sides of the limiting frame respectively, the side of the first telescopic rod and the second telescopic rod close to each other is fixedly connected with a return spring, the side of the first telescopic rod close to the return spring is fixedly connected with a first push block, the first push block abuts against a second switch, the side of the second telescopic rod close to the return spring is fixedly connected with a second push block, and the second push block abuts against a first switch.
[0011] Preferably, the inner wall of the limiting frame is provided with a sliding groove matched with the size of the second push block and the second push block.
[0012] Preferably, the limiting frame is arranged in a fan shape and the shaft center is consistent with the tension pulley body.
[0013] Preferably, the first switch and the second switch are slidingly connected to the inner wall of the limiting frame.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] 1. Through the setting of the automatic alarm mechanism, when the belt is about to wind the tension pulley body, the belt first strikes the first telescopic rod or the second telescopic rod, and finally presses the first switch or the second switch to trigger the alarm to issue an alarm, so as to timely remind the driver to stop and maintain, avoid the situation that the belt hits and beats the shell after winding, thereby protecting the remaining rotating wheels and improving the maintenance efficiency.
[0016] 2. Through the setting of the anti-winding mechanism, the idle part of the tension pulley body is completely covered by the fan-shaped limiting frame, so that the belt winding in any direction can be effectively blocked, so that the tension pulley body stops from the inertia of rotation, and the effect of preventing winding is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the side view of the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the connecting part of the limiting frame of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the connecting part of the first telescopic rod of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the connecting part of the first telescopic rod of the utility model; Figure 4 It is a schematic diagram of the structure of the connecting part of the first telescopic rod of the utility model;
[0022] In the drawing:
[0023] 1, the shell; 2, steering assist pump wheel; 3, belt; 4, refrigeration compressor wheel; 5, engine crankshaft power wheel; 6, tensioner body; 7, generator; 8, alarm; 9, limit frame; 10, indicator light; 11, controller; 12, first telescopic rod; 13, second telescopic rod; 14, second push block; 15, first switch; 16, second switch; 17, first push block; 18, return spring. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figures 1 to 5 An embodiment provided by the utility model: a high-stability anti-winding tensioner assembly, comprising a shell 1, a steering assist pump wheel 2 is rotationally connected at the top corner of the shell 1, a refrigeration compressor wheel 4 is rotationally connected at the bottom corner of the shell 1, an engine crankshaft power wheel 5 is rotationally connected at the middle of the bottom of the shell 1, a tensioner body 6 is rotationally connected at the side of the shell 1 away from the refrigeration compressor wheel 4, a generator 7 is rotationally connected at the middle edge of the shell 1, the outer walls of the steering assist pump wheel 2, the refrigeration compressor wheel 4, the engine crankshaft power wheel 5, the tensioner body 6 and the generator 7 are jointly meshed with a belt 3, and further comprising:
[0026] An automatic alarm mechanism for automatically issuing an alarm when the belt 3 is aged and worn to produce winding;
[0027] An anti-winding mechanism for comprehensively preventing the belt 3 from winding to the surface of the tensioner body 6;
[0028] The automatic alarm mechanism comprises a limit frame 9 rotationally connected to the outer wall of the tensioner body 6, the outer wall of the limit frame 9 is fixedly connected to the outer wall of the shell 1, some of the limit frame 9 away from the tensioner body 6 are fixedly connected with an alarm 8, the top of the alarm 8 is fixedly connected with an indicator light 10, the middle of the alarm 8 is fixedly connected with a controller 11, and the bottom of the alarm 8 is respectively provided with a first switch 15 and a second switch 16 on both sides;
[0029] The limit frame 9 is arranged in a fan shape and the shaft center is consistent with the tensioner body 6;
[0030] The first switch 15 and the second switch 16 are both slidingly clamped to the inner wall of the limit frame 9;
[0031] Among them: the controller 11 is electrically connected with the central control system of the automobile, for timely alarm;
[0032] More preferably, the automatic alarm mechanism is arranged to first hit the first telescopic rod 12 or the second telescopic rod 13 and finally press the first switch 15 or the second switch 16 to trigger the alarm 8 to issue an alarm when the belt 3 is just about to be wound around the tensioner body 6, so as to timely remind the driver to stop and maintain.
[0033] The anti-winding mechanism comprises the first telescopic rod 12 and the second telescopic rod 13 which are respectively slidably arranged on the two sides of the limiting frame 9, and the first telescopic rod 12 and the second telescopic rod 13 are fixedly connected with the return spring 18 on the side close to each other, the first telescopic rod 12 is fixedly connected with the first push block 17 on the side close to the return spring 18, the first push block 17 abuts against the second switch 16, and the second telescopic rod 13 is fixedly connected with the second push block 14 on the side close to the return spring 18, the second push block 14 abuts against the first switch 15;
[0034] The inner wall of the limiting frame 9 is provided with the sliding groove which is matched in size with the second push block 14 and the second push block 14;
[0035] The first telescopic rod 12 and the second telescopic rod 13 respectively extend out of the limiting frame 9 by a small distance, and are used for telescopic extrusion of the second switch 16 and the first switch 15;
[0036] More preferably, the anti-winding mechanism is arranged to completely cover the idling part of the tensioner body 6, so that the belt 3 can be effectively blocked in any direction.
[0037] The working principle of the above embodiment is as follows: when the engine crankshaft power wheel 5 rotates inside the casing 1 driven by the combustion of gasoline, the belt 3 can drive the steering assist pump wheel 2, the refrigeration compressor wheel 4, the tensioner body 6 and the generator 7 to rotate, the mechanical energy input by the engine can be converted into hydraulic energy by the steering assist pump wheel 2 and output outward, so as to assist the steering machine, which makes the driver more easily operate the steering wheel when steering, when the refrigeration compressor wheel 4 rotates, the compressor can pressurize the refrigerant to circulate in the refrigeration pipeline, so as to achieve the purpose of automobile air conditioning refrigeration, the mechanical energy can be converted into electrical energy by the generator 7 for use of electrical equipment on the car, and the tensioner body 6 ensures the tensioning degree of the belt 3, so that each rotating wheel stably operates;
[0038] Further, when the belt 3 is damaged or aged, slackening or breakage can occur in operation, and then the belt 3 is wound by the tensioner body 6, at this time, through the arrangement of the first telescopic rod 12 and the second telescopic rod 13, when the belt 3 is ready to be wound, the belt 3 will be bent and wound on the outer wall of the tensioner body 6, since the limiting frame 9 is rotationally connected to the outer wall of the tensioner body 6, therefore the belt 3 first contacts the first telescopic rod 12 or the second telescopic rod 13 extended on both sides of the limiting frame 9, and extrudes one of the two, and then drives the first push block 17 or the second push block 14 to move towards the reset spring 18, finally presses the first switch 15 or the second switch 16 to trigger the alarm 8 to issue an alarm, and the indicator light 10 issues a fault prompt, and the controller 11 transmits the fault signal to the central control system of the automobile, timely reminding the driver, through timely triggering the alarm, the vehicle can be stopped for maintenance in the first time, avoiding damage to other rotating wheels, and at the same time, when the belt 3 extrudes the first telescopic rod 12 or the second telescopic rod 13, only a small distance can be extruded, and then the edge of the limiting frame 9 blocks, and the limiting frame 9 is arranged in a fan shape, which can completely cover the idling part of the tensioner body 6, so that the belt 3 can be effectively blocked in any direction of winding, so that the tensioner body 6 stops from the inertia of rotation, and the winding is efficiently prevented.
[0039] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Additionally, terms such as "include" or "comprise", or variations thereof, do not have to be limited to only an "inclusive" meaning when they appear in this document.
[0040] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A highly stable anti-winding tensioner assembly, comprising a housing (1), characterized in that, A power steering pump wheel (2) is rotatably connected to the top corner of the housing (1), a refrigeration compressor wheel (4) is rotatably connected to the bottom corner of the housing (1), an engine crankshaft power wheel (5) is rotatably connected to the middle of the bottom of the housing (1), a tension wheel body (6) is rotatably connected to the side of the housing (1) away from the refrigeration compressor wheel (4), and a generator (7) is rotatably connected to the middle edge of the housing (1). The outer walls of the power steering pump wheel (2), the refrigeration compressor wheel (4), the engine crankshaft power wheel (5), the tension wheel body (6), and the generator (7) are meshed together by a belt (3). The housing also includes: An automatic alarm mechanism is used to automatically issue an alarm when the belt (3) becomes entangled due to aging and wear; An anti-winding mechanism is used to completely prevent the belt (3) from winding onto the surface of the tensioner body (6).
2. The highly stable anti-winding tensioner assembly according to claim 1, characterized in that: The automatic alarm mechanism includes a limiting frame (9) rotatably connected to the outer wall of the tension wheel body (6). The outer wall of the limiting frame (9) is fixedly connected to the outer wall of the housing (1). An alarm (8) is fixedly connected to a portion of the limiting frame (9) away from the tension wheel body (6). An indicator light (10) is fixedly connected to the top of the alarm (8). A controller (11) is fixedly connected to the middle of the alarm (8). A first switch (15) and a second switch (16) are respectively provided on both sides of the bottom of the alarm (8).
3. The highly stable anti-winding tensioner assembly according to claim 2, characterized in that: The anti-winding mechanism includes a first telescopic rod (12) and a second telescopic rod (13) that slide on both sides of the limiting frame (9). The first telescopic rod (12) and the second telescopic rod (13) are fixedly connected to a return spring (18) on the side close to each other. The first telescopic rod (12) is fixedly connected to a first push block (17) on the side close to the return spring (18). The first push block (17) abuts against the second switch (16). The second telescopic rod (13) is fixedly connected to a second push block (14) on the side close to the return spring (18). The second push block (14) abuts against the first switch (15).
4. The highly stable anti-winding tensioner assembly according to claim 3, characterized in that: The inner wall of the limiting frame (9) is provided with a sliding groove that matches the size of the second push block (14) and the second push block (14).
5. A highly stable anti-winding tensioner assembly according to claim 2, characterized in that: The limiting frame (9) is arranged in a fan shape and its axis is consistent with the tensioning wheel body (6).
6. The highly stable anti-winding tensioner assembly according to claim 2, characterized in that: The first switch (15) and the second switch (16) are both slidably engaged with the inner wall of the limiting frame (9).