Mounting part
By designing an "L"-shaped or "U"-shaped mounting plate suitable for valve positioners, the problem of non-universal installation structures in the existing system is solved, enabling universal installation of different valve positioners and control valves, reducing installation difficulty and improving maintenance efficiency.
Patent Information
- Application Number
- CN202423138370.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-19
AI Technical Summary
The existing valve positioner installation structure is not universal, which makes installation difficult when replacing valves of other brands and types, affecting the timeliness of maintenance and increasing costs.
Design a mounting component comprising a planar "L"-shaped or "U"-shaped mounting plate or a combination thereof, which enables detachable connection with valve positioners and control valves of different types, sizes and strokes via connecting holes and bolts, and adapts to different mounting hole distances.
It enables universal installation of positioners and control valves of different types, sizes and strokes, reducing installation difficulty, improving maintenance efficiency and saving costs.
Smart Images

Figure CN223579082U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to valve positioner installation technical field, especially a kind of installation for valve positioner. BACKGROUND
[0002] Valve positioner is a kind of automatic control device for controlling the opening of valve. It receives signals from the control system (such as electrical signals, air pressure signals, etc.), and then converts these signals into corresponding force to adjust the opening of valve. The installation structure of valve positioner is a support structure for connecting the positioner body with valve or actuator. The design of installation structure needs to consider the brand, type and size of regulating valve. At present, the brand, type, size and stroke of most regulating valves are different, which leads to the need for various positioner installation structures, and the installation structures cannot be used universally. When the regulating valve fails, it may not be replaced due to the difference in original positioner installation structure when replacing other brand and type of valve, which affects the timeliness of maintenance, and additional installation plate or other auxiliary structure is needed, which increases the installation difficulty and cost, thereby affecting the continuity of chemical production. SUMMARY
[0003] The utility model aims at providing a universal valve positioner installation, which can be used for the installation between valve positioner and regulating valve of different types, different sizes and strokes, without additional auxiliary structure, reducing the installation difficulty of valve positioner, improving the maintenance efficiency and saving the cost.
[0004] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0005] The utility model provides an installation, which is used for the connection and installation of positioner and regulating valve, and characterized in that the installation comprises a plane "L" shaped structure or a "concave" shaped structure installation plate or a combination of plane "L" shaped structure installation plate and plane "concave" shaped structure installation plate.
[0006] The two ends of plane "L" shaped structure installation plate or "concave" shaped structure installation plate connected with regulating valve and positioner are respectively provided with a plurality of connecting holes with certain length along the central axis direction; the "concave" shaped edge in plane "concave" shaped structure installation plate is consistent with the "convex" shape of the fixed position of positioner.
[0007] Further, one end of plane "L" shaped structure installation plate or one side linear end of plane "concave" shaped structure installation plate is detachably connected with regulating valve through connecting hole and bolt, and the other end of plane "L" shaped structure installation plate or the other side linear end opposite to plane "concave" shaped structure installation plate is detachably connected with positioner through connecting hole and bolt.
[0008] Further, the bolt passes through the connecting hole and the mounting hole on the adjusting valve and the positioner, and can slide along the central axis direction, and the position of the bolt is adjusted according to the distance of the mounting hole on the adjusting valve and the positioner. Thus, the installation of the adjusting valve and the positioner with different mounting hole distances is adapted.
[0009] Further, the long end of the planar "L" shaped structure mounting plate is provided with two connecting holes, and the short end of the planar "L" shaped structure mounting plate is provided with one connecting hole. Thus, the strength of the planar "L" shaped structure mounting plate is increased, and the distortion of the mounting part during installation is prevented.
[0010] Further preferably, a 25-30mm interval is arranged between the two connecting holes.
[0011] Further, the two straight ends of the planar "concave" shaped structure mounting plate are respectively provided with one connecting hole.
[0012] Further preferably, the length of the connecting hole is 40-60mm, and more preferably, the length of the connecting hole is 55mm.
[0013] Further, the connecting hole is in a structure of middle rectangle and semicircle at both ends, and the width of the connecting hole matches the diameter length of the mounting hole on the adjusting valve and the positioner. Thus, the mounting part and the adjusting valve and the positioner are tightly connected, and when the bolt is located at both ends of the connecting hole, the semicircle structure is beneficial to the close combination of the bolt and the mounting plate.
[0014] Further, the included angle of the central axis of the two ends of the planar "L" shaped structure mounting plate is a right angle.
[0015] Further preferably, the inner and outer edges of the two ends of the planar "L" shaped structure mounting plate are in a slope, and the included angle between the slope and the two ends of the "L" shape is 135 degrees. Thus, the strength of the mounting plate is increased.
[0016] Further, the length of the long end of the planar "L" shaped structure mounting plate is 140-250mm, and the length of the short end is 120-160mm. Thus, the stroke distance of different types of adjusting valves and positioners can be adapted, and the versatility of the mounting part is improved.
[0017] Further preferably, the length of the long end of the planar "L" shaped structure mounting plate is 245mm, and the length of the short end is 155mm.
[0018] Further, the length of the connecting hole on the planar "L" shaped structure mounting plate is 50-120mm, which can meet the mounting hole spacing of different adjusting valves and positioners, the width is 7-11mm, and the diameter of the semicircle structure at both ends is 7-11mm, which can meet the mounting hole diameter of different adjusting valves and positioners.
[0019] Further preferably, the length of the connecting hole is 55-80 mm and the width is 8-10 mm.
[0020] Further, the length of the opposite end of the concave edge of the flat concave structure mounting plate is 100-110 mm, and the length of the two ends connected with the regulating valve and the positioner is 60-80 mm.
[0021] Further preferably, the length of the opposite end of the concave edge of the flat concave structure mounting plate is 105 mm, and the length of the two ends connected with the regulating valve and the positioner is 70 mm.
[0022] Further, the mounting plate is 304 stainless steel with a thickness of 4-6 mm, and preferably the thickness of the mounting plate is 5.5 mm.
[0023] The mounting member, the flat "L" shaped mounting plate or the flat "concave" shaped mounting plate can be used alone, or can be used in combination according to the length of the regulating valve stroke, so that the positioner meets the installation requirements; the flat "L" shaped mounting plate or the flat "concave" shaped mounting plate can also be used in combination to meet the installation of different types of regulating valves and positioners.
[0024] The mounting member can be used for the installation between valve positioners and regulating valves of different types, different sizes and strokes, without the need for additional auxiliary structures, thereby reducing the installation difficulty of the valve positioner, improving the maintenance work efficiency, and saving costs. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a schematic view of the flat "L" shaped mounting plate in the embodiment.
[0026] Figure 2 It is a schematic view of the flat "concave" shaped mounting plate in the embodiment.
[0027] Figure 3 It is a schematic view of the combined mounting member in the embodiment.
[0028] Figure 4 It is a schematic view of the flat "L" shaped mounting plate and the flat "concave" shaped mounting plate used alone in the embodiment.
[0029] Figure 5 It is a schematic view of the flat "L" shaped mounting plate and the flat "concave" shaped mounting plate used in combination in the embodiment.
[0030] In the figure, 100: flat "L" shaped mounting plate; 101: connecting hole 1; 102: connecting hole 2; 103: connecting hole 3.
[0031] 200: flat "concave" structure mounting plate; 201: connecting hole 4; 202: connecting hole 5. DETAILED DESCRIPTION
[0032] The utility model will be explained in detail below with reference to the drawings and in combination with the embodiments. Embodiment 1
[0033] An installation part for connecting different models of positioners with different types of regulating valves, comprising a flat "L" shaped structure mounting plate as shown in Figure 1 and Figure 4 The flat "L" shaped structure mounting plate is made of 304 stainless steel, the thickness of the mounting plate is 5.5 mm, the length of the long end is 245 mm, the length of the short end is 120 mm, two rectangular connecting holes 1 and 2 with a length of 80 mm and a width of 10 mm are arranged along the central axis direction of the long end, the interval between the connecting hole 1 and the connecting hole 2 is 25 mm, a rectangular connecting hole 3 is arranged on the short end along the central axis direction, the length of the connecting hole 3 is 120 mm and the width is 10 mm, the two ends of the connecting hole are in a semicircular structure, which is beneficial to the close fit of the bolt and the mounting plate when the bolt is located at the two ends of the connecting hole. The inner and outer edges of the two ends of the flat "L" shaped structure mounting plate are connected in a bevel, and the included angle between the bevel and the two ends of the "L" shape is 135 degrees, thereby increasing the strength of the mounting plate. One end of the flat "L" shaped structure mounting plate is connected with the corresponding mounting hole on the regulating valve through the connecting hole 1 and the connecting hole 2 by a bolt, so as to detachably connect the flat mounting plate with the regulating valve, and the other end of the flat "L" shaped structure mounting plate is connected with the corresponding mounting hole on the positioner through the connecting hole 3 by a bolt, so as to detachably connect the flat "L" shaped structure mounting plate with the positioner. In the connecting hole, the bolt can slide along the central axis direction of the two ends of the flat "L" shaped structure mounting plate, and the position of the bolt is adjusted according to the distance between the mounting holes on the regulating valve and the positioner, so as to adapt to the installation of regulating valves and positioners with different mounting hole distances. Embodiment 2
[0034] An installation part for connecting different models of positioners with different types of regulating valves, comprising a flat "L" shaped structure mounting plate as shown in Figure 2 and Figure 4The plane "concave" structure mounting plate is made of 304 stainless steel with a thickness of 5.5 mm, and the length of the opposite end of the "concave" edge is 105 mm, and the length of the two adjacent ends of the "concave" edge is 70 mm; a rectangular connecting hole 4 and a connecting hole 5 with a length of 55 mm and a width of 10 mm are arranged in the two adjacent ends of the "concave" edge along the central axis direction, and the two ends of the connecting hole 4 and the connecting hole 5 are in a semicircular structure, which is beneficial to the close combination of the bolt and the mounting plate when the bolt is located at the two ends of the connecting hole. The "convex" shape of the fixed position of the positioner is matched with the "concave" edge of the plane "concave" structure mounting plate, one end of the plane "concave" structure mounting plate is connected with the corresponding mounting hole of the regulating valve through the connecting hole 4 by the bolt, and the plane mounting plate and the regulating valve are detachably connected; the other end of the plane "concave" structure mounting plate is connected with the corresponding mounting hole of the positioner through the connecting hole 5 by the bolt, and the plane "concave" structure mounting plate and the positioner are detachably connected. In the connecting hole, the bolt can slide along the central axis direction of the two ends of the plane "concave" structure mounting plate, and the position of the bolt is adjusted according to the distance between the mounting holes on the regulating valve and the positioner, so that the regulating valve and the positioner with different mounting hole distances can be installed. Example 3
[0035] A mounting piece for connecting different types of positioners and different types of regulating valves, comprising a combination of a plane "L" shaped mounting plate and a plane "concave" shaped mounting plate as shown. Figure 3
[0036] The "concave" edge of the plane "concave" shaped mounting plate of example 2 is matched with the "convex" shape of the fixed position of the positioner, and the "concave" edge is connected with the positioner by one end of the connecting hole 4 through the bolt, and the opposite straight edge is connected with the connecting hole 1 or the connecting hole 2 or the combination of the connecting hole 1 and the connecting hole 2 of one end of the plane "L" shaped mounting plate of example 1 through the other end of the connecting hole 4 by the bolt, and the other end of the plane "L" shaped mounting plate is connected with the mounting hole on the regulating valve through the connecting hole 3 by the bolt, so that the combination of the plane "L" shaped mounting plate and the plane "concave" shaped mounting plate is realized. The combination is shown in Figure 5 .
[0037] As can be seen from the above examples, the mounting piece provided by the utility model can be used for the installation between valve positioners and regulating valves of different types, different sizes and strokes, without the need for additional auxiliary structures, thereby reducing the installation difficulty of the valve positioner, improving the maintenance work efficiency and saving the cost.
Claims
1. A mounting component for connecting and installing a positioner and a regulating valve, characterized in that, The mounting component includes a planar "L"-shaped mounting plate, a planar "concave"-shaped mounting plate, or a combination of a planar "L"-shaped mounting plate and a planar "concave"-shaped mounting plate; the planar "L"-shaped mounting plate or the "concave"-shaped mounting plate has several connecting holes of a certain length along the central axis at both ends where it connects to the regulating valve and the positioner; the "concave" side of the planar "concave"-shaped mounting plate matches the "convex" shape of the fixed position of the positioner.
2. The mounting component according to claim 1, characterized in that, One end of the planar "L"-shaped mounting plate or the straight end of one side of the planar "concave"-shaped mounting plate is detachably connected to the regulating valve through a connecting hole and bolts. The other adjacent end of the planar "L"-shaped mounting plate or the opposite straight end of the planar "concave"-shaped mounting plate is detachably connected to the positioner through a connecting hole and bolts.
3. The mounting component according to claim 2, characterized in that, The bolt passes through the connecting hole and the mounting hole on the regulating valve and the positioner, and can slide along the central axis. The position of the bolt can be adjusted according to the distance between the mounting hole on the regulating valve and the positioner.
4. A mounting component according to claim 1 or 2, characterized in that... The planar "L"-shaped mounting plate has two connecting holes at its long end and one connecting hole at its short end.
5. A mounting component according to claim 1 or 2, characterized in that... The planar "concave" shaped mounting plate has a connection hole on each of its two straight ends.
6. The mounting component according to claim 3, characterized in that, The connecting hole has a rectangular shape in the middle and semi-circular shapes at both ends. The width of the connecting hole matches the diameter and length of the mounting holes on the regulating valve and positioner.
7. The mounting component according to claim 1 or 2, characterized in that, The included angle between the two central axes of the planar "L"-shaped mounting plate is a right angle.
8. The mounting component according to claim 7, characterized in that, The long end of the planar "L"-shaped mounting plate has a length of 140~250mm, and the short end has a length of 120~160mm.
9. The mounting component according to claim 6, characterized in that, The length of the connecting holes on the planar "L"-shaped mounting plate is 50~120mm, the width is 7~11mm, and the diameter of the semi-circular structures at both ends is 7~11mm.
10. The mounting component according to claim 1 or 2, characterized in that, The length of one end of the concave side of the planar concave structure mounting plate is 100~110mm, and the length of the two ends connected to the regulating valve and the positioner is 60~80mm.
11. The mounting component according to claim 1, characterized in that, The mounting plate is made of 304 stainless steel with a thickness of 4-6mm.