Dual-waveband UV LED lamp
By using a plug and support plate structure to fix the lens in the dual-band UV LED lamp, the stability and sealing problems caused by the softening of the lens adhesive are solved, achieving stable fixation and sealing of the lens and improving the lifespan of the chip.
Patent Information
- Application Number
- CN202423268749.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing dual-band UV LED lamps, the lens is attached to the dam with adhesive during operation. The heat causes the adhesive to soften, affecting the stability and sealing of the lens.
The lens is fixed to the dam using a plug and support plate structure. The plug and support plate fit together, avoiding the use of adhesives and enhancing the fixation and sealing effect of the lens.
This method achieves stable fixation of the lens on the dam, avoids the problem of adhesive softening, improves sealing performance, and protects the lifespan of the chip.
Smart Images

Figure CN223579785U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to UV LED lamp technical field, concretely is a kind of double-waveband UV LED lamp. BACKGROUND
[0002] Double-waveband UV LED lamp can emit two wavebands of ultraviolet rays simultaneously or separately by integrating multiple LED chips of different wavelengths.This technology makes the lamp bead have higher flexibility and applicability in application, and plays an important role in medical, health, food processing and other fields.
[0003] The announcement number CN215069983U proposes a kind of deep ultraviolet packaging device structure with monitoring function, including substrate, dam, lens, deep ultraviolet LED light-emitting diode chip and deep ultraviolet detection LED chip, dam is set on the top of substrate, deep ultraviolet LED light-emitting diode chip and deep ultraviolet detection LED chip are located on the front surface line layer in dam, the bottom of substrate is provided with back surface line layer pad, back surface line layer pad and front surface line layer are interconnected by the through-hole set on substrate, the inside of dam is provided with limit table, lens is set on limit table and covers deep ultraviolet LED light-emitting diode chip and deep ultraviolet detection LED chip in dam;
[0004] The above-mentioned device, when assembling, the lens is adhered on the dam by adhesive, since deep ultraviolet LED generates a lot of heat when working, heat will gradually heat the adhesive, long-term use will make the adhesive soften, so that the lens will loosen on the dam, and then it can affect the irradiation effect of LED, therefore, we propose a kind of double-waveband UV LED lamp. Utility model content
[0005] The utility model provides a kind of double-waveband UV LED lamp according to the deficiency in prior art, lens is fixed on dam using inserting rod, without using adhesive, ensure the stability of lens when UV LED lamp works.
[0006] In order to solve the above technical problems, the utility model solves the problem that the lens is adhered on the dam by adhesive in the prior art, and the adhesive is easily softened under the heating of the heat generated by the UV LED lamp when working, causing the lens to move on the dam.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0008] A kind of dual-band UV LED lamp, including substrate, dam, lens and support plate, dam is fixed on substrate, lens is located on dam, substrate bottom is fixed with solder pad, dam top is equipped with sink, support plate is fixed at the bottom of lens, support plate is embedded with sink, support plate outside is equipped with multiple embedded holes, dam outside is equipped with multiple insertion holes matched with embedded hole, insertion hole is equipped with insertion rod.
[0009] Preferably, the outer side of the insertion rod is provided with external threads, which are matched with internal threads arranged inside the insertion hole.
[0010] Preferably, the inner diameter of the embedded hole is smaller than the inner diameter of the insertion hole, and the outer diameter of the head end of the insertion rod is equal to the inner diameter of the embedded hole.
[0011] Preferably, the inner side of the sink is provided with an insertion slot matched with the insertion hole, and the inner diameter of the insertion slot is equal to the inner diameter of the embedded hole.
[0012] Preferably, the support plate is a ring-shaped surrounding plate, and the sink is a ring-shaped slot matched with the support plate.
[0013] Preferably, the insertion holes are symmetrically arranged on the outer side of the support plate, and the insertion holes are symmetrically arranged on the outer side of the dam.
[0014] Preferably, the external threads are arranged at the tail end of the insertion rod.
[0015] Preferably, the top of the dam is fixed with a sealing ring gasket.
[0016] Preferably, the outer side of the embedded hole is a conical hole diverging outward.
[0017] Preferably, the outer side of the insertion hole is provided with a receiving slot, the tail end of the insertion rod is fixed with a fixing cap, and the outer side of the fixing cap is provided with an internal hexagonal slot.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The utility model discloses a support plate is arranged at the bottom of the lens, and then the support plate is embedded in the sink at the top of the dam, and the insertion rod is inserted into the insertion hole and the embedded hole, so that the support plate is fixed inside the sink, and the lens is fixed above the dam without using adhesive.
[0020] By arranging the sealing ring gasket on the dam, the sealing effect of the dam where the chip is located is improved, and the external moisture and the like are prevented from entering the inside of the dam through the gap between the lens and the dam, so as to affect the service life of the chip in the dam. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0022] Figure 1 It is a whole structure schematic view of the present application.
[0023] Figure 2 It is another view schematic view of the whole structure of the present application.
[0024] Figure 3 It is a lens and dam separation schematic view of the present application.
[0025] Figure 4 It is an embedded hole and jack connection schematic view of the present application.
[0026] Figure 5 It is a schematic view of the present application for connecting the dam and the support plate by the insertion rod.
[0027] Figure 6 It is a schematic view of the insertion rod structure of the present application.
[0028] Figure number explanation: 1, base plate; 2, dam; 3, lens; 4, solder pad; 5, support plate; 6, sink groove; 7, embedded hole; 8, jack; 9, insertion rod; 10, external thread; 11, insertion groove; 12, sealing ring pad; 13, storage groove; 14, fixed cap; 15, internal hexagonal groove. DETAILED DESCRIPTION
[0029] The present application will be further described in detail below with reference to the drawings. EMBODIMENT
[0030] Please refer to Figures 1-6 A dual-band UV LED lamp, comprising a base plate 1, a dam 2, a lens 3 and a support plate 5, the dam 2 is fixed on the base plate 1, the lens 3 is arranged on the dam 2, the chip is inside the dam 2, and the ultraviolet light generated by the chip adopts 275 nanometer and 395 nanometer dual-band, so that the UV LED lamp has wide applicability and high flexibility, the base plate 1 is fixedly provided with a solder pad 4 at the bottom, the dam 2 is provided with a sink groove 6 at the top, the support plate 5 is fixedly arranged at the bottom of the lens 3, the support plate 5 is embedded with the sink groove 6, a plurality of embedded holes 7 are arranged on the outer side of the support plate 5, a plurality of jacks 8 matched with the embedded holes 7 are arranged on the outer side of the dam 2, and an insertion rod 9 is arranged in the jack 8.
[0031] Some embodiments of the present application will be described in detail below with reference to the drawings:
[0032] Please refer to Figures 1-6The lens 3 is fixed on the top of the dam 2 by setting the support plate 5 at the bottom of the lens 3, embedding the support plate 5 in the sink groove 6 at the top of the dam 2, and fixing the support plate 5 in the sink groove 6 by inserting the plug rod 9 in the insertion hole 8 and the embedding hole 7, so that the lens 3 is fixed on the top of the dam 2 without using adhesive.
[0033] The outer side of the plug rod 9 is provided with an outer thread 10, which cooperates with the inner thread provided in the insertion hole 8. Further, the outer thread 10 is arranged at the tail end of the plug rod 9. Since the outer thread 10 is arranged at the tail end of the plug rod 9, and the inner diameter of the embedding hole 7 is smaller than the inner diameter of the insertion hole 8, and the outer diameter of the head end of the plug rod 9 is equal to the inner diameter of the embedding hole 7, the head end of the plug rod 9 is not blocked by the thread provided in the insertion hole 8 during the insertion of the plug rod 9 into the insertion hole 8. The head end of the plug rod 9 is gradually embedded in the embedding hole 7 of the support plate 5, and the plug rod 9 is fixed by the cooperation of the outer thread 10 and the insertion hole 8.
[0034] In order to further improve the connection effect between the support plate 5 and the dam 2, the inner side of the sink groove 6 is provided with an insertion slot 11 cooperating with the insertion hole 8, and the inner diameter of the insertion slot 11 is equal to that of the embedding hole 7. After the plug rod 9 is embedded in the embedding hole 7, the head end of the plug rod 9 is gradually embedded in the insertion slot 11 as the plug rod 9 continues to penetrate. At this time, the support plate 5 is at the middle section of the plug rod 9 through the embedding hole 7, and the plug rod 9 penetrates the sink groove 6 where the support plate 5 is located, thereby improving the limiting effect of the support plate 5 in the sink groove 6.
[0035] It is worth noting that the support plate 5 is a ring-shaped surrounding plate, and the sink groove 6 is a ring-shaped groove cooperating with the support plate 5. The arrangement of the ring-shaped surrounding plate can improve the overall strength of the support plate 5, and the cooperation of the ring-shaped surrounding plate and the sink groove 6 can improve the sealing effect of the inside of the dam 2.
[0036] At the same time, the insertion hole 8 is symmetrically arranged on the outer side of the support plate 5, and the insertion hole 8 is symmetrically arranged on the outer side of the dam 2. The symmetrically arranged plug rod 9 can ensure that the support plate 5 is uniformly stressed in the sink groove 6.
[0037] In order to further improve the sealing performance of the inside of the dam 2, the sealing ring pad 12 is fixedly arranged at the top of the dam 2. When the lens 3 is placed on the upper surface of the dam 2, the upper and lower surfaces of the sealing ring pad 12 are in contact with the lens 3 and the dam 2, respectively. The sealing ring pad 12 is used to isolate the inside of the dam 2 from the external environment, preventing external moisture from entering the inside of the dam 2 and affecting the performance of the chip in the dam 2.
[0038] In addition, the embedding hole 7 is a conical hole diverging outward. When the plug rod 9 enters the embedding hole, the head end of the plug rod 9 first contacts the conical hole on the outer side of the embedding hole 7. As the plug rod 9 gradually penetrates, the support plate 5 with the lens 3 moves downward and presses the sealing ring pad 12, further improving the sealing performance of the sealing ring pad 12.
[0039] The installation method of the lens 3 will be described below:
[0040] First, the support plate 5 below the lens 3 is inserted into the sink 6 on the dam 2, at this time the embedded hole 7 of the support plate 5 matches the insertion hole 8 of the dam 2;
[0041] Then, the insertion rod 9 is inserted into the insertion hole 8, as the insertion rod 9 continues to go deep, the head end of the insertion rod 9 gradually embeds into the embedded hole 7 of the support plate 5, and the outer thread 10 outside the insertion rod 9 also matches the inner thread inside the insertion hole 8, rotate the insertion rod 9 until the head end of the insertion rod 9 is inserted into the insertion slot 11 inside the sink 6, thereby limiting and fixing the support plate 5 in the sink 6, and further fixing the lens 3 on the dam 2;
[0042] In the process of inserting the insertion rod 9 into the embedded hole 7, the insertion rod 9 goes deep into the embedded hole 7 through the tapered hole of the embedded hole 7, and the support plate 5 is pulled down, thereby driving the lens 3 to press down, so that the lens 3 extrudes the sealing ring pad 12, thereby isolating the internal environment of the dam 2 by the sealing ring pad 12. Preventing external water vapor from entering the inside of the dam 2 to affect the normal use of the chip.
[0043] In another embodiment of the present technical solution, as shown in Figure 4 and Figure 6 The insertion hole 8 is provided with a receiving groove 13 outside, the tail end of the insertion rod 9 is fixedly provided with a fixed cap 14, the outer side of the fixed cap 14 is provided with an internal hexagonal groove 15, when the insertion rod 9 is completely inserted into the insertion hole 8, the fixed cap 14 is in the receiving groove 13, which can prevent the fixed cap 14 from protruding outside the surface of the dam 2, and ensure the flatness of the outer side surface of the dam 2.
[0044] In the present technical solution, the part at the embedded hole 7 can be replaced by a metal sleeve to improve the strength of the embedded hole 7.
[0045] Those skilled in the art should understand that the embodiments of the utility model shown in the above description and the drawings are only as examples and do not limit the utility model. The purpose of the utility model has been completely and effectively realized. The function and structure principle of the utility model have been shown and explained in the embodiments, and the embodiments of the utility model can have any deformation or modification without departing from the principle.
Claims
1. A dual-band UV LED lamp, comprising: a substrate (1), a dam (2) fixed on the substrate (1), and a lens (3) provided on the dam (2), and a solder pad (4) fixed on the bottom of the substrate (1); characterized in that it further comprises: a support plate (5), the dam (2) is provided with a sink (6) on the top, the support plate (5) is fixed on the bottom of the lens (3), the support plate (5) is embedded in the sink (6), the support plate (5) is provided with a plurality of embedded holes (7) on the outside, the dam (2) is provided with a plurality of insertion holes (8) matched with the embedded holes (7) on the outside, and the insertion holes (8) are provided with insertion rods (9) inside.
2. A dual band UV LED lamp according to claim 1, characterized in that: The insertion rods (9) are provided with external threads (10) on the outside, and the external threads (10) are matched with internal threads provided inside the insertion holes (8).
3. A dual band UV LED lamp according to claim 2, characterized in that: The inner diameter of the embedded holes (7) is smaller than the inner diameter of the insertion holes (8), and the outer diameter of the head end of the insertion rods (9) is equal to the inner diameter of the embedded holes (7).
4. A dual band UV LED lamp according to claim 3, characterized in that: The sink (6) is provided with an insertion slot (11) matched with the insertion holes (8) on the inside, and the insertion slot (11) is equal to the inner diameter of the embedded holes (7).
5. The dual-band UV LED lamp of claim 1, wherein: The support plate (5) is a ring-shaped surrounding plate, and the sink (6) is a ring-shaped slot matched with the support plate (5).
6. A dual-band UV LED lamp according to claim 1, characterized in that: The insertion holes (8) are symmetrically provided on the outside of the support plate (5) and the dam (2).
7. A dual-band UV LED lamp according to claim 2, characterized in that: The external threads (10) are provided at the tail end of the insertion rods (9).
8. A dual-band UV LED lamp according to claim 2, characterized in that: The dam (2) is fixedly provided with a sealing ring gasket (12) on the top.
9. A dual-band UV LED lamp according to claim 2, characterized in that: The embedded holes (7) are outwardly diverging conical holes.
10. The dual-band UV LED lamp of claim 2, wherein: The insertion holes (8) are provided with receiving grooves (13) on the outside, the insertion rods (9) are fixedly provided with fixing caps (14) at the tail end, and the fixing caps (14) are provided with internal hexagonal grooves (15) on the outside.