Raw material melting device for industrial aluminum profile machining
By introducing a rotatable boiler cover into the raw material melting device for aluminum profile processing, the problem of heat loss during material unloading in the existing device is solved, achieving more efficient heat retention and automated operation.
Patent Information
- Application Number
- CN202423128754.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-18
AI Technical Summary
The existing raw material smelting equipment for aluminum profile processing requires the lid to be fully opened when pouring out the smelted raw materials, which causes a large amount of heat to be lost from the boiler and reduces the efficiency of continuous use.
A melting device with a rotatable boiler cover was designed. The rotating rod and gear system driven by a motor keep one side of the boiler cover closed during feeding or discharging, thereby reducing heat loss.
It effectively reduces heat loss, improves the continuous use efficiency of the device, and enhances convenience and automation.
Smart Images

Figure CN223580598U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium alloy processing technical field, concretely is a raw material melting device for industrial aluminium alloy processing. BACKGROUND
[0002] The melting device is a kind of equipment for high-temperature processing and melting material, and is widely used in industrial production.Its main function is to heat solid waste or raw material to molten state, so as to carry out further processing or treatment.Melting device usually includes melting furnace body, feeding device, cooling device, heating system, discharge device and other parts.Melting device plays an important role in industry, not only for waste treatment, but also widely used in metal refining, glass manufacturing and other fields.Its efficient, environmental protection characteristics make it become an indispensable part of modern industry.
[0003] The prior art is a raw material melting boiler for casting processing, like the announcement number CN221122970U named a raw material melting boiler for casting processing, the device includes base, the front end outer surface of base is fixedly connected with placing table, the upper end outer surface of placing table is equipped with barrel seat, the upper end outer surface of base is fixedly connected with mounting bracket, the upper end outer surface of mounting bracket is equipped with height-adjustable automatic scraping and washing device for improving the convenience of inner wall cleaning, the height-adjustable automatic scraping and washing device includes hydraulic cylinder, the lower end outer surface between hydraulic cylinder and the upper end outer surface of mounting bracket is equipped with fixing seat, the other end of piston rod of hydraulic cylinder is equipped with connecting ring, the upper end outer surface of connecting ring is fixedly connected with mounting seat.The raw material melting boiler for casting processing has the height-adjustable automatic scraping and washing device, simple structure, high degree of automation, improves the convenience of cleaning the raw material adhered to the inner wall of melting boiler body, improves the use convenience of device.
[0004] The above-mentioned device must be completely opened during use to pour out the melted raw material, which will cause a large amount of heat loss in the boiler, reducing the efficiency of continuous use;Therefore, we propose a raw material melting device for industrial aluminum profile processing, in order to solve the problems raised in the above. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a raw material melting device for industrial aluminum profile processing, to solve the problem that the existing device must be completely opened to pour out the melted raw material, which will cause a large amount of heat loss in the boiler, reducing the efficiency of continuous use.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: A raw material melting device for industrial aluminum profile machining, including the base, the base upper end is provided with the supporting plate, the supporting plate is provided with two groups, two groups the supporting plate between being provided with the melting boiler, both sides of the melting boiler are provided with the shaft, left side the shaft one side penetrates and extends to left side supporting plate outside, left side the shaft is provided with the limit block, right side the shaft penetrates and extends to right side supporting plate outside, right side the shaft is provided with the rotating device, the melting boiler upper end is provided with the boiler cover, the melting boiler is provided with the feed inlet, the feed inlet is provided with the feed inlet cover plate, the melting boiler other side is provided with the discharge gate, the discharge gate upper end is provided with the discharge gate cover plate, the discharge gate cover plate and feed inlet cover plate all are provided on the boiler cover, the boiler cover upper end is provided with the second motor, the second motor lower end is provided with the third rotary rod, the third rotary rod penetrates and extends to the melting boiler, the third rotary rod is provided with the stirring device, the boiler cover upper end is provided with the supporting device, the supporting device upper end is provided with the rotating device.
[0007] Preferably, the third rotary rod is provided with a cleaning device, the cleaning device comprises an inner wall cleaning device and a bottom cleaning device, the inner wall cleaning device and the bottom cleaning device are composed of a fixing block and a cleaning plate.
[0008] Preferably, the rotating device comprises a first gear, a second gear, a first protective shell, a first rotary rod and a first motor, the first gear is arranged on the right shaft, the first gear lower end is provided with the second gear, the second gear is provided with the first rotary rod, the first gear and the second gear outside are provided with the first protective shell, and the first motor is arranged on the first rotary rod.
[0009] Preferably, the first motor lower end is provided with a first motor support.
[0010] Preferably, the discharge gate is provided with a filter device, the filter device outside is provided with a handle, and the discharge gate inside is provided with a filter plate.
[0011] Preferably, the supporting device comprises a supporting block and a fixed plate, the supporting block is provided with three groups, and the three groups of supporting blocks are provided with a fixed plate.
[0012] Preferably, the rotating device comprises a third motor, a second protective shell, a third gear, a gear slot, a second rotary rod and a second motor support, the gear slot is arranged on the fixed plate, the third gear is arranged in the gear slot, the third gear outside is provided with the second protective shell, the third gear is provided with the second rotary rod, the second rotary rod upper end is provided with the third motor, the third motor outside is provided with the second motor support, and the second motor support is arranged on the outer wall of the melting boiler.
[0013] Compared with the prior art, the utility model has the advantages of:
[0014] 1、 the utility model discloses a third motor 16 drive second rotating rod 22 rotation to make third gear 18 rotate, cooperate with the tooth slot 19 of the upper end of fixed plate 20 arranged in the support device, make the support device drive boiler cover 11 rotation, thereby solve the must open lid completely to pour out the smelted raw material, this can lead to the heat loss of the boiler, reduce the efficiency of continuous use.
[0015] 2、 through setting up the discharge port cover plate 27 and the feeding port cover plate 28 on the outside of boiler cover 11 and setting up the discharge port 9 and the feeding port 10 on the smelting furnace 6, cooperate with the rotation of boiler cover 11, make the smelting furnace 6 in the process of feeding or discharging, can guarantee the other side mouth is closed, thereby further reduce the heat loss. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole structure schematic diagram of the utility model;
[0017] Figure 2 It is the front view of the utility model;
[0018] Figure 3 It is the sectional view of the utility model;
[0019] Figure 4 It is the partial sectional view of the utility model;
[0020] In the drawing: 1, base;2, support plate;3, first motor support;4, first motor;5, rotating device;51, first gear;52, second gear;53, first protective housing;54, first rotating rod;6, smelting furnace;7, rotating shaft;8, limit block;9, discharge port;10, feeding port;11, boiler cover;12, filtering device;13, handle;14, second motor;15, second motor support;16, third motor;17, second protective housing;18, third gear;19, tooth slot;20, fixed plate;21, filter plate;22, second rotating rod;23, support block;24, third rotating rod;25, stirring device;26, cleaning device;27, discharge port cover plate;28, feeding port cover plate. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0022] Please refer to Figures 1-4The utility model provides an embodiment: a kind of raw material melting device for industrial aluminum profile processing, including base 1, the upper end of base 1 is provided with support plate 2, the support plate 2 is provided with two groups, and two groups The support plate 2 between is provided with melting boiler 6, the both sides of melting boiler 6 are provided with shaft 7, left side The shaft 7 side penetrates and extends to left support plate 2 outside, and the limit block 8 is arranged on left side The shaft 7, right side The shaft 7 penetrates and extends to right support plate 2 outside, and rotating device 5 is arranged on right side The shaft 7, the upper end of melting boiler 6 is provided with boiler cover 11, and the upper end of melting boiler 6 is provided with feed inlet 10, and the upper end of feed inlet 10 is provided with feed inlet cover plate 28, and the other side of melting boiler 6 is provided with discharge port 9, and the upper end of discharge port 9 is provided with discharge port cover plate 27, and discharge port cover plate 27 and feed inlet cover plate 28 are all arranged on boiler cover 11, and the upper end of boiler cover 11 is provided with second motor 14, and the lower end of second motor 14 is provided with third rotary rod 24, and third rotary rod 24 penetrates and extends into melting boiler 6, and stirring device 25 is arranged on third rotary rod 24, and the upper end of boiler cover 11 is provided with support device, and the upper end of support device is provided with rotating device, and third motor 16 drives second rotary rod 22 to rotate, so that third gear 18 rotates, and the gear slot 19 of the fixed plate 20 arranged on the upper end of the support device is matched, so that the support device drives the boiler cover 11 to rotate, so as to reduce the heat loss caused by completely opening the cover during discharging, and by being provided with discharge port cover plate 27 and feed inlet cover plate 28 on the outer side of boiler cover 11 and being provided with discharge port 9 and feed inlet 10 on melting boiler 6, and cooperating with the rotation of boiler cover 11, the melting boiler 6 can ensure that the other side is closed during feeding or discharging, so as to further reduce heat loss.
[0023] Please refer to Figure 3 , third rotary rod 24 is provided with cleaning device 26, and cleaning device 26 includes inner wall cleaning device and bottom cleaning device, and the inner wall cleaning device and the bottom cleaning device are all composed of fixed block and cleaning plate, to prevent sticking pot when melting raw materials in melting boiler 6.
[0024] Please refer to Figure 4 , rotating device 5 includes first gear 51, second gear 52, first protective shell 53 and first rotary rod 54 and first motor 4, first gear 51 is arranged on right side shaft 7, and the lower end of first gear 51 is provided with second gear 52, and the second gear 52 is provided with first rotary rod 54, and the outer side of first gear 51 and second gear 52 is provided with first protective shell 53, and first motor 4 is arranged on first rotary rod 54, and through rotating device 5, melting boiler 6 is poured with molten raw materials.
[0025] Please refer to Figure 1The first motor 4 is provided with a first motor support 3 at the lower end, which supports the first motor 4.
[0026] Please refer to Figure 3 The filter device 12 is arranged in the discharge port 9, the handle 13 is arranged outside the filter device 12, and the filter plate 21 is arranged inside the discharge port 9, so as to filter the waste residues in the raw materials.
[0027] Please refer to Figure 2 The supporting device comprises supporting blocks 23 and a fixed plate 20, and the supporting blocks 23 are arranged in three groups, and the fixed plate 20 is arranged at the upper end of the three groups of supporting blocks 23.
[0028] Please refer to Figure 3 The rotating device comprises a third motor 16, a second protective shell 17, a third gear 18, a gear slot 19, a second rotating rod 22 and a second motor support 15, the gear slot 19 is arranged on the fixed plate 20, the third gear 18 is arranged in the gear slot 19, the second protective shell 17 is arranged outside the third gear 18, the second rotating rod 22 is arranged on the third gear 18, the third motor 16 is arranged at the upper end of the second rotating rod 22, and the second motor support 15 is arranged outside the third motor 16 and on the outer wall of the melting boiler 6, so that the second rotating rod 22 is driven to rotate by the third motor 16, the third gear 18 is rotated, the gear slot 19 arranged at the upper end of the fixed plate 20 in the supporting device is matched, the supporting device drives the boiler cover 11 to rotate, and the problem that the cover must be completely opened to pour out the smelted raw materials, so that a large amount of heat in the boiler is lost and the efficiency of continuous use is reduced is solved.
[0029] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but rather that the present application can be implemented in other embodiments without departing from the spirit or essential characteristics of the present application. Thus, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims.
Claims
1. A raw material melting device for industrial aluminum profile processing, comprising a base (1), characterized in that: The base (1) upper end is provided with support plate (2), the support plate (2) is provided with two groups, two groups the support plate (2) between the setting has a melting boiler (6), the melting boiler (6) both sides are provided with rotating shaft (7), left side rotating shaft (7) one side penetrates and extends to left side support plate (2) outside, left side rotating shaft (7) is provided with limit block (8), right side rotating shaft (7) penetrates and extends to right side support plate (2) outside, right side rotating shaft (7) is provided with rotating device (5), the melting boiler (6) upper end is provided with boiler cover (11), the melting boiler (6) is provided with feed inlet (10), the feed inlet (10) is provided with feed inlet cover plate (28), the melting boiler (6) other side is provided with discharge port (9), the discharge port (9) upper end is provided with discharge port cover plate (27), the discharge port cover plate (27) and feed inlet cover plate (28) are all set on the boiler cover (11), the boiler cover (11) upper end is provided with second motor (14), the second motor (14) lower end is provided with third rotating rod (24), the third rotating rod (24) penetrates and extends to the melting boiler (6), the third rotating rod (24) is provided with stirring device (25), the boiler cover (11) upper end is provided with support device, the support device upper end is provided with rotating device.
2. The raw material melting device for processing of industrial aluminum profile according to claim 1, characterized in that: The third rotating rod (24) is provided with cleaning device (26), the cleaning device (26) includes inner wall cleaning device and bottom cleaning device, the inner wall cleaning device and bottom cleaning device are all composed of fixing block and cleaning plate.
3. The raw material melting device for processing of industrial aluminum profile according to claim 1, characterized in that: The rotating device (5) includes first gear (51), second gear (52), first protective shell (53) and first rotating rod (54) and first motor (4), the first gear (51) is arranged on the right rotating shaft (7), the first gear (51) lower end is provided with second gear (52), the second gear (52) is provided with first rotating rod (54), the first gear (51) and second gear (52) outside are provided with first protective shell (53), the first motor (4) is arranged on the first rotating rod (54).
4. The raw material melting device for processing of industrial aluminum profile according to claim 3, characterized in that: The first motor (4) lower end is provided with first motor support (3).
5. The raw material melting device for processing of industrial aluminum profile according to claim 1, characterized in that: The discharge port (9) is provided with filter device (12), the filter device (12) outside is provided with handle (13), the discharge port (9) inside is provided with filter plate (21).
6. The raw material melting device for processing of industrial aluminum profile according to claim 1, characterized in that: The support device includes support block (23) and fixed plate (20), the support block (23) is provided with three groups, three groups the support block (23) upper end is provided with fixed plate (20).
7. The raw material melting device for processing of industrial aluminum profile according to claim 1, characterized in that: The rotating device comprises a third motor (16), a second protective shell (17), a third gear (18), a tooth groove (19), a second rotating rod (22) and a second motor support (15), the tooth groove (19) is arranged on a fixed plate (20), the third gear (18) is arranged in the tooth groove (19), the second protective shell (17) is arranged outside the third gear (18), the second rotating rod (22) is arranged on the third gear (18), the third motor (16) is arranged at the upper end of the second rotating rod (22), the second motor support (15) is arranged outside the third motor (16), and the second motor support (15) is arranged on the outer wall of the melting boiler (6).
Citation Information
Patent Citations
Raw material smelting boiler for casting machining
CN221122970U