Intelligent gauging rule calibrating device

Abstract

The utility model relates to the field of gauging rule calibration, and discloses an intelligent gauging rule calibration device, which comprises an upper cross beam, a lower cross beam and a calibration device, the video recording mechanism comprises a mounting block, a first abutting screw rod, a vertical plate, a first sleeve plate, a second abutting screw rod, a second sleeve plate, a high-definition camera and a third abutting screw rod. The first abutting screw rod is installed on the installation block in a threaded mode, the first abutting screw rod abuts against the upper cross beam, the vertical plate is fixedly installed on the installation block, and the first sleeve plate is arranged on the outer side of the vertical plate in a sliding and sleeving mode. The utility model has the following advantages and effects: the high-definition camera can read the gauge indication value on the gauging rule and the gauge value of the railway gauging rule calibrator, and can also read the gauge rule superelevation indication value on the gauging rule and the superelevation value of the railway gauging rule calibrator, and the read values are input into an external computer, so that digital archiving can be realized, and the working efficiency is improved. And errors possibly caused by manual recording are reduced, long-term storage and management are facilitated, and the labor intensity is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of track gauge ruler inspection, particularly relates to an intelligent track gauge ruler inspection device. BACKGROUND

[0002] Track gauge ruler is used for measuring the track gauge between two steel rails of railway line, and is a special measuring instrument. The track gauge ruler is often used in railway line maintenance and inspection. Since the track gauge ruler is used in the wild, the environment is harsh, and the carrying and transportation conditions are poor. The track gauge ruler is inevitably bumped and impacted during use and carrying and transportation, and the track gauge ruler is easily damaged, so that the measurement accuracy is affected. Therefore, the track gauge ruler needs to be inspected by using a track gauge ruler inspection device.

[0003] In the prior art, when the track gauge ruler inspection device is used, the values need to be read manually to obtain the error of the track gauge value and the error of the super-elevation value of the track gauge ruler. However, the manual reading of the values may have some deviation, and the degree of intelligence is not high, and the labor intensity of the workers is increased. Therefore, an intelligent track gauge ruler inspection device needs to be designed to solve the above problems.

[0004] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the utility model and should not be regarded as an acknowledgment or any form of suggestion that it forms prior art that is publicly known. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing an intelligent track gauge ruler inspection device to solve the above problems.

[0006] The above technical purpose of the utility model is realized by the following technical scheme: an intelligent track gauge ruler inspection device, comprising:

[0007] An upper cross beam is provided with a recording mechanism;

[0008] The recording mechanism comprises a mounting block, a first abutting screw, a vertical plate, a first sleeve plate, a second abutting screw, a second sleeve plate, a high-definition camera and a third abutting screw.

[0009] The first abutting screw is threadedly installed on the mounting block, and the first abutting screw abuts against the upper cross beam. The vertical plate is fixedly installed on the mounting block. The first sleeve plate is slidably sleeved on the outer side of the vertical plate. The second abutting screw is threadedly installed on the first sleeve plate, and the second abutting screw abuts against the vertical plate. The second sleeve plate is slidably installed on the first sleeve plate. The third abutting screw is threadedly installed on the second sleeve plate, and the third abutting screw abuts against the first sleeve plate. The side surface of the second sleeve plate is fixedly connected with the high-definition camera.

[0010] A further feature of this invention is as follows: a lower crossbeam is provided below the upper crossbeam, a connecting seat is fixedly provided on the top of the lower crossbeam, the upper crossbeam is rotatably mounted on the connecting seat, a housing is fixedly provided on the top of the upper crossbeam, a power motor is fixedly provided on the housing, a lead screw is fixedly provided at the output end of the power motor, a movable measuring block is threadedly connected to the lead screw, the movable measuring block is laterally slidably mounted on the housing, and a fixed measuring block is fixedly provided on the top of the upper crossbeam.

[0011] A further feature of this invention is as follows: a housing second is fixedly mounted on the lower crossbeam, a power motor second is fixedly mounted on the bottom of the housing second, a lead screw second is fixedly mounted on the output end of the power motor second, a vertical moving plate is threadedly connected to the lead screw second, the vertical moving plate is vertically slidably mounted on the housing second, a base frame is fixedly mounted on the bottom of the upper crossbeam, a plate body first is rotatably connected to the vertical moving plate, and a plate body second is rotatably connected to the base frame.

[0012] A further feature of this invention is that the mounting block is fitted onto the upper crossbeam.

[0013] A further feature of this invention is that a horizontal bubble is fixedly installed at the top of the lower crossbeam.

[0014] By adopting the above technical solution, it is easy to adjust the lower crossbeam to be horizontal.

[0015] A further feature of this invention is that an adjustable support leg is installed on the lower crossbeam.

[0016] By adopting the above technical solution, it is convenient to adjust the lower crossbeam.

[0017] A further feature of this invention is that a rectangular hole is provided at the top of the first plate, and the second plate is slidably installed within the rectangular hole.

[0018] By adopting the above technical solution, it is convenient for plate one to move on plate two.

[0019] A further feature of this invention is that a movable hole is provided at the top of the first sleeve plate, and the second sleeve plate is slidably installed in the movable hole.

[0020] The beneficial effects of this utility model are:

[0021] This invention, through its recording mechanism, allows a high-definition camera to read the track gauge indication value on the track gauge ruler and the track gauge value from the railway track gauge ruler calibrator. It can also read the track gauge over-height indication value on the track gauge ruler and the over-height value from the railway track gauge ruler calibrator. The read values ​​are then input into an external computer, enabling digital archiving, reducing errors that may occur with manual recording, facilitating long-term storage and management, and allowing for easy adjustment of the high-definition camera's position to meet different needs. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a three-dimensional structural diagram of an intelligent track gauge calibration device proposed in this utility model. Figure One .

[0024] Figure 2 This is a three-dimensional structural diagram of an intelligent track gauge calibration device proposed in this utility model. Figure Two .

[0025] Figure 3 yes Figure 1 A schematic diagram of part A in the diagram.

[0026] Figure 4 yes Figure 2 A schematic diagram of part B in the diagram.

[0027] In the diagram: 1. Upper crossbeam; 2. Connecting seat; 3. Lower crossbeam; 4. Camera mechanism; 41. Mounting block; 42. First clamping screw; 43. Vertical plate; 44. First sleeve plate; 45. Second clamping screw; 46. Second sleeve plate; 47. High-definition camera; 48. Third clamping screw; 5. Housing 1; 6. First power motor; 7. Movable measuring block; 8. Fixed measuring block; 9. Second housing; 10. Second power motor; 11. Vertical moving plate; 12. Base frame; 13. First plate; 14. Second plate. Detailed Implementation

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through the specific circumstances.

[0029] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] See Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model provides an intelligent track gauge calibration device, comprising:

[0031] The upper crossbeam 1 is equipped with a camera mechanism. It should be noted that the high-definition camera 47 can read the track gauge indication value on the track gauge ruler and the track gauge value of the railway track gauge ruler calibrator. It can also read the track gauge ruler over-height indication value on the track gauge ruler and the over-height value of the railway track gauge ruler calibrator. The read values ​​can be input into an external computer to achieve digital archiving, reduce the errors that may occur in manual recording, and facilitate long-term storage and management.

[0032] The recording mechanism includes a mounting block 41, a first clamping screw 42, a vertical plate 43, a first sleeve plate 44, a second clamping screw 45, a second sleeve plate 46, a high-definition camera 47, and a third clamping screw 48;

[0033] The first tightening screw 42 is threaded onto the mounting block 41 and abuts against the upper crossbeam 1. The vertical plate 43 is fixedly mounted on the mounting block 41. The first sleeve 44 is slidably sleeved on the outside of the vertical plate 43. The second tightening screw 45 is threaded onto the first sleeve 44 and abuts against the vertical plate 43. The second sleeve 46 is slidably mounted on the first sleeve 44. The third tightening screw 48 is threaded onto the second sleeve 46 and abuts against the first sleeve 44. The side of the second sleeve 46 is fixedly connected to the high-definition camera 47.

[0034] By moving the position of the aforementioned camera mechanism 4, the mounting block 41 is fixed to the upper crossbeam 1 by the first tightening screw 42. The position of the first sleeve plate 44 is moved, and the first sleeve plate 44 is fixed to the vertical plate 43 by the second tightening screw 45. The position of the second sleeve plate 46 is moved, and the second sleeve plate 46 is fixed to the first sleeve plate 44 by the third tightening screw 48. This allows for convenient adjustment of the position of the high-definition camera 6 according to actual needs. The high-definition camera 6 can read the track gauge indication value on the track gauge ruler and the track gauge value of the railway track gauge ruler calibrator. It can also read the track gauge ruler over-elevation indication value on the track gauge ruler and the over-elevation value of the railway track gauge ruler calibrator. The read values ​​can be input into an external computer, enabling digital archiving, reducing errors that may occur during manual recording, facilitating long-term storage and management, and reducing the labor intensity of staff.

[0035] Specifically, a lower crossbeam 3 is provided below the upper crossbeam 1, and a connecting seat 2 is fixedly installed on the top of the lower crossbeam 3. The upper crossbeam 1 is rotatably installed on the connecting seat 2. A housing 5 is fixedly installed on the top of the upper crossbeam 1. A power motor 6 is fixedly installed on the housing 5. A lead screw is fixedly installed at the output end of the power motor 6. A movable measuring block 7 is threadedly connected to the lead screw. The movable measuring block 7 is slidably installed on the housing 5. A fixed measuring block 8 is fixedly installed on the top of the upper crossbeam 1.

[0036] With the above structure, the power motor 6 is started, which drives the lead screw to rotate. When the lead screw rotates, the movable measuring block 7 can be moved, placing both ends of the track gauge to be tested on the movable measuring block 7 and the fixed measuring block 8, and making the measuring head of the track gauge contact the measuring surfaces of the fixed measuring block 8 and the movable measuring block 7. The high-definition camera 47 reads the track gauge indication value on the track gauge and the track gauge value of the railway track gauge calibrator.

[0037] A housing 2 9 is fixedly mounted on the lower crossbeam 3. A power motor 2 10 is fixedly mounted on the bottom of the housing 2 9. A lead screw 2 is fixedly mounted on the output end of the power motor 2 10. A vertical moving plate 11 is threadedly connected to the lead screw 2. The vertical moving plate 11 is vertically slidably mounted on the housing 2 9. A base frame 12 is fixedly mounted on the bottom of the upper crossbeam 1. A plate 1 13 is rotatably connected to the vertical moving plate 11. A plate 2 14 is rotatably connected to the base frame 12.

[0038] With the above structure, the second power motor 10 is started, which drives the second lead screw to rotate. When the second lead screw rotates, the vertical moving plate 11 can move vertically. In this way, through the cooperation of the second plate 14, the first plate 13 and the base frame 12, the upper crossbeam 1 rotates, placing both ends of the track gauge on the movable measuring block 7 and the fixed measuring block 8, and making the measuring head of the track gauge contact the measuring surfaces of the fixed measuring block 8 and the movable measuring block 7. The high-definition camera 6 reads the over-height indication value of the track gauge and the over-height value of the railway track gauge calibrator.

[0039] Specifically, the mounting block 41 is fitted onto the upper crossbeam 1. It should be noted that this allows for easy adjustment of the position of the mounting block 41.

[0040] Specifically, a spirit level is fixedly installed at the top of the lower crossbeam 3, and adjustable feet are installed on the lower crossbeam 3 to facilitate adjusting the lower crossbeam 3 to a horizontal state.

[0041] Specifically, a rectangular hole is provided at the top of plate 13, and plate 2 14 is slidably installed in the rectangular hole. A movable hole is provided at the top of sleeve 1 44, and sleeve 2 46 is slidably installed in the movable hole. It should be noted that this is to facilitate the movement of sleeve 2 46 on sleeve 1 44.

[0042] Working principle:

[0043] S1: Reference Figure 1 Start the power motor 6, which drives the lead screw to rotate. When the lead screw rotates, it can move the movable measuring block 7. Place both ends of the track gauge to be tested on the movable measuring block 7 and the fixed measuring block 8, and make the measuring head of the track gauge contact the measuring surfaces of the fixed measuring block 8 and the movable measuring block 7. The high-definition camera 47 reads the track gauge indication value on the track gauge and the track gauge value of the railway track gauge calibrator. At this time, the difference between the track gauge indication value and the track gauge value of the railway track gauge calibrator is the error of the track gauge indication value.

[0044] S2: Reference Figure 1 , Figure 2 and Figure 4 Start the second power motor 10, which drives the second lead screw to rotate. When the second lead screw rotates, the vertical moving plate 11 can move vertically. In this way, through the cooperation of the second plate 14, the first plate 13 and the base frame 12, the upper crossbeam 1 rotates, and the two ends of the track gauge are placed on the movable measuring block 7 and the fixed measuring block 8, and the measuring head of the track gauge is in contact with the measuring surfaces of the fixed measuring block 8 and the movable measuring block 7. The high-definition camera 6 reads the over-height indication value of the track gauge and the over-height value of the railway track gauge calibrator. At this time, the difference between the over-height indication value of the track gauge and the over-height value of the railway track gauge calibrator is the error of the over-height indication value of the track gauge.

[0045] S3: Reference Figure 1 and Figure 3 The position of the moving camera mechanism 4 is fixed to the upper crossbeam 1 by the tightening screw 42, the position of the moving sleeve 44 is fixed to the vertical plate 43 by the tightening screw 45, and the position of the moving sleeve 46 is fixed to the sleeve 44 by the tightening screw 48. This allows for easy adjustment of the position of the high-definition camera 6 according to actual needs. The high-definition camera 6 can read the track gauge indication value on the track gauge ruler and the track gauge value of the railway track gauge ruler calibrator, as well as the track gauge ruler over-elevation indication value and the railway track gauge ruler calibrator over-elevation value. The read values ​​can be input into an external computer for digital archiving, reducing errors that may occur with manual recording, facilitating long-term storage and management, and reducing the labor intensity of staff.

[0046] The present invention provides a detailed description of an intelligent track gauge calibration device. Specific embodiments have been used to illustrate the principle and implementation of the present invention. These embodiments are merely illustrative and are intended to aid in understanding the method and core concept of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from its principles, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A smart track gauge calibration device, characterized in that, include: The upper crossbeam (1) is equipped with a camera mechanism; The recording mechanism includes a mounting block (41), a first clamping screw (42), a vertical plate (43), a first sleeve plate (44), a second clamping screw (45), a second sleeve plate (46), a high-definition camera (47), and a third clamping screw (48). The first clamping screw (42) is threadedly installed on the mounting block (41), and the first clamping screw (42) abuts against the upper crossbeam (1). The vertical plate (43) is fixedly installed on the mounting block (41). The first sleeve (44) is slidably sleeved on the outside of the vertical plate (43). The second clamping screw (45) is threadedly installed on the first sleeve (44), and the second clamping screw (45) abuts against the vertical plate (43). The second sleeve (46) is slidably installed on the first sleeve (44). The third clamping screw (48) is threadedly installed on the second sleeve (46), and the third clamping screw (48) abuts against the first sleeve (44). The side of the second sleeve (46) is fixedly connected to the high-definition camera (47).

2. The intelligent track gauge calibration device according to claim 1, characterized in that, Below the upper crossbeam (1) is a lower crossbeam (3), and a connecting seat (2) is fixedly installed on the top of the lower crossbeam (3). The upper crossbeam (1) is rotatably installed on the connecting seat (2). A housing (5) is fixedly installed on the top of the upper crossbeam (1). A power motor (6) is fixedly installed on the housing (5). A lead screw is fixedly installed at the output end of the power motor (6). A movable measuring block (7) is threadedly connected to the lead screw. The movable measuring block (7) is slidably installed on the housing (5). A fixed measuring block (8) is fixedly installed on the top of the upper crossbeam (1).

3. The intelligent track gauge calibration device according to claim 2, characterized in that, A housing 2 (9) is fixedly installed on the lower crossbeam (3). A power motor 2 (10) is fixedly installed at the bottom of the housing 2 (9). A lead screw 2 is fixedly installed at the output end of the power motor 2 (10). A vertical moving plate (11) is threadedly connected to the lead screw 2. The vertical moving plate (11) is vertically slidably installed on the housing 2 (9). A base frame (12) is fixedly installed at the bottom of the upper crossbeam (1). A plate body 1 (13) is rotatably connected to the vertical moving plate (11). A plate body 2 (14) is rotatably connected to the base frame (12).

4. The intelligent track gauge calibration device according to claim 1, characterized in that, The mounting block (41) is fitted onto the upper crossbeam (1).

5. The intelligent track gauge calibration device according to claim 2, characterized in that, A horizontal bubble is fixedly installed at the top of the lower crossbeam (3).

6. The intelligent track gauge calibration device according to claim 2, characterized in that, Adjustable supports are installed on the lower crossbeam (3).

7. The intelligent track gauge calibration device according to claim 3, characterized in that, The top of the first plate (13) has a rectangular hole, and the second plate (14) is slidably installed in the rectangular hole.

8. The intelligent track gauge calibration device according to claim 1, characterized in that, The top of the first sleeve (44) has a movable hole, and the second sleeve (46) is slidably installed in the movable hole.

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