High-toughness wear-resistant superconducting cable

By introducing wear-resistant and fault-tolerant components into superconducting cables, the damage problem of superconducting cables during bending and twisting is solved, the toughness and wear resistance of the cables are improved, and the service life is extended.

CN223582745UActive Publication Date: 2025-11-21JIANGSU YAOXIN WIRE & CABLE
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Patent Information

Application Number
CN202423031739.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-21
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing superconducting cables are insufficient in terms of toughness and wear resistance, and are easily subjected to compression and friction from the external environment during laying and operation, which can lead to performance degradation and affect service life.

Method used

The design incorporates wear-resistant and fault-tolerant components, including wear-resistant sleeves, corrugated grooves, wear-resistant ribs, outer limiting sleeves, fault-tolerant sleeves, and inner limiting sleeves. The ring-shaped distribution and connection structure enhances the cable's toughness and wear resistance, while reserving space for bending and twisting to prevent cable damage.

Benefits of technology

It improves the wear resistance and toughness of superconducting cables, extends their service life, prevents damage to the cables when bending and twisting, and enhances their stability and stability during use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-toughness wear-resistant superconducting cable, which relates to the technical field of superconducting cables and comprises a cable, a fault-tolerant toughness assembly is arranged on the outer side of the cable, and a wear-resistant assembly is arranged on the outer side of the fault-tolerant toughness assembly. The wear-resistant assembly comprises a wear-resistant sleeve, a corrugated groove is formed in the wear-resistant sleeve, a wear-resistant rib is embedded in the corrugated groove, under the action of the wear-resistant assembly, the surface of the cable is subjected to wear-resistant treatment, firstly, under the action of the corrugated groove, the wear-resistant sleeve forms an expansion joint structure, and the structure has the advantages that when the wear-resistant sleeve is bent, the wear-resistant rib is embedded in the wear-resistant sleeve; under the action of the corrugated grooves, a fault-tolerant hole space during bending is reserved, the situations of breakage and the like caused by material fatigue during bending of the wear-resistant sleeve are avoided, further, under the action of the wear-resistant ribs, a certain distance exists between the wear-resistant sleeve and the friction surface, when the cable rubs with the ground, the cable rubs with the connecting ribs firstly, and the wear-resistant ribs are separated from the wear-resistant sleeve; therefore, the service life of the wear-resistant sleeve is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to superconducting cable technical field especially relates to a high toughness wear -resisting superconducting cable. BACKGROUND

[0002] With the rapid development of modern society, the industrial production scale continues to expand, the living standard of residents is increasing day by day, and the dependence degree of all walks of life on electricity is higher and higher, which makes the demand of power transmission show the increasing trend, under such background, people put forward more stringent requirements to the efficiency and quality of power transmission;

[0003] As a new type of power transmission technical means, superconducting cable is outstanding among many cable types because of its unique advantages, superconducting cable has the remarkable advantage of low loss, in the process of power transmission, compared with traditional cable, it can greatly reduce the loss of electric energy on the transmission line, thereby improving the transmission efficiency of electric energy, which means that under the same power generation, more electric energy can be delivered to the destination using superconducting cable, effectively avoiding the waste of energy;

[0004] However, in the actual use process, superconducting cable faces many problems. For example, the cable may be extruded, rubbed by external environment during laying and running, causing the cable skin to wear, thereby affecting the performance and service life of the cable, at the same time, the cable needs to have certain toughness to cope with the bending, stretching and other situations that may occur in the laying path, so as to prevent the internal superconducting material from being damaged, and the existing superconducting cable needs to be further improved in toughness and wear resistance performance;

[0005] Therefore, the utility model provides a kind of high toughness wear -resisting superconducting cable. INVENTION CONTENTS

[0006] The utility model aims at solving the shortcomings in the prior art, and provides a kind of high toughness wear -resisting superconducting cable.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of high toughness wear -resisting superconducting cable, including cable, the outside of the cable is provided with fault tolerance toughness component, the outside of the fault tolerance toughness component is provided with wear -resisting component;

[0008] The wear -resisting component includes wear -resisting sleeve pipe, the wear -resisting sleeve pipe is provided with corrugated groove, the wear -resisting sleeve pipe is provided with wear -resisting tendon, the wear -resisting tendon is equally arranged with three, and the wear -resisting tendon is annularly distributed, and the included angle between adjacent two wear -resisting tendons is equal.

[0009] As a preferred embodiment, a connecting tendon is arranged between adjacent two wear -resisting tendons, and the connecting tendon and the corrugated groove are connected with each other.

[0010] The beneficial effect of the further scheme is that: since the wear-resistant ribs are arranged in a ring shape in the corrugated groove, there is a certain gap between the two adjacent wear-resistant ribs, when the wear-resistant ribs are in a long-term wear state during use, the wear-resistant ribs will be separated from the corrugated groove, at this time, the same group of wear-resistant ribs are connected under the action of the connecting rib, and are tightly sleeved on the corrugated groove, thereby improving the stability of the device during use.

[0011] As a preferred embodiment, the fault-tolerant and flexible assembly comprises an outer limiting sleeve, a fault-tolerant sleeve and an inner limiting sleeve, the outer limiting sleeve is embeddedly installed in the wear-resistant sleeve, the fault-tolerant sleeve is embeddedly installed in the inner limiting sleeve of the outer limiting sleeve, and the inner limiting sleeve is embeddedly installed in the fault-tolerant sleeve, and the cable is embeddedly installed in the embedded hole.

[0012] The beneficial effect of the further scheme is that: under the action of the fault-tolerant and flexible assembly, irreversible damage to the internal cable is avoided when the cable is twisted, first, the internal part of the wear-resistant sleeve is filled under the action of the outer limiting sleeve, the fault-tolerant sleeve and the inner limiting sleeve to avoid the technical problem that the cable is twisted and wound due to the large gap in the wear-resistant assembly, thereby causing damage to the cable.

[0013] As a preferred embodiment, the outer limiting sleeve is provided with a convex groove, and the number and size of the convex groove are matched with the outer wall of the fault-tolerant sleeve.

[0014] The beneficial effect of the further scheme is that: under the action of the convex groove, the outer limiting sleeve and the fault-tolerant sleeve are fully matched, the internal gap of the wear-resistant sleeve is reduced, and the cable is prevented from being twisted in the wear-resistant sleeve.

[0015] As a preferred embodiment, the fault-tolerant sleeve is provided with a fault-tolerant hole, the fault-tolerant hole is arranged in a ring shape, and the included angle between the two adjacent fault-tolerant holes is equal.

[0016] The beneficial effect of the further scheme is that: under the action of the fault-tolerant hole, when the cable is twisted, since the internal part of the wear-resistant assembly is completely filled, at this time, the fault-tolerant hole can be deformed according to the twisting degree, and a space for deformation is reserved, thereby avoiding damage to the cable caused by excessive twisting degree.

[0017] As a preferred embodiment, the outer wall of the inner limiting sleeve is provided with a recess, and the number and size of the recess are matched with the inner wall of the fault-tolerant sleeve.

[0018] The beneficial effect of adopting the further scheme is that: under the action of the further inner-limiting sleeve fault-tolerant toughness assembly, the inner-limiting sleeve and the fault-tolerant sleeve are fully attached, the internal gap of the wear-resistant sleeve is reduced, and the cable is prevented from being twisted in the wear-resistant sleeve.

[0019] Compared with the prior art, the utility model has the advantages and positive effects that:

[0020] 1、The utility model discloses a wear-resistant assembly is under the action to the surface of cable is prevented abrasion treatment, first under the action of corrugated groove, make wear-resistant sleeve form expansion joint structure, the advantage of this structure is when wear-resistant sleeve is bent, under the action of corrugated groove, reserve fault-tolerant hole space when bending, avoid the rupture of material fatigue when wear-resistant sleeve is bent and so on, further under the action of wear-resistant rib, make wear-resistant sleeve and friction surface exist certain spacing, when the cable is rubbed with ground, first is rubbed with connecting rib, thereby improved the service life of wear-resistant sleeve.

[0021] 2、The utility model discloses a fault-tolerant toughness assembly is under the action, avoid the irreversible damage of inside cable when cable is twisted, first under the action of outer limiting sleeve, fault-tolerant sleeve and inner limiting sleeve, the inside of wear-resistant sleeve is filled to avoid the cable in wear-resistant assembly due to the gap is big, lead to the twist of cable and winding, further under the action of fault-tolerant hole, when cable is twisted, because wear-resistant assembly is filled completely, at this moment under the action of fault-tolerant hole, can be deformed according to the twisting degree, reserve the activity space for the twist deformation, avoid the damage of cable due to the twisting degree is too big. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is the front view of a kind of high toughness wear-resistant superconducting cable of the utility model;

[0023] Figure 2 It is the split view of a kind of high toughness wear-resistant superconducting cable of the utility model;

[0024] Figure 3 It is the structure diagram of wear-resistant assembly in a kind of high toughness wear-resistant superconducting cable of the utility model;

[0025] Figure 4 It is the split view of fault-tolerant toughness assembly in a kind of high toughness wear-resistant superconducting cable of the utility model.

[0026] DRAWINGS

[0027] Wear-resistant assembly;11, wear-resistant sleeve;111, corrugated groove;12, wear-resistant rib;13, connecting rib;

[0028] Fault-tolerant toughness component; 21, outer limiting sleeve; 211, convex groove; 22, fault-tolerant sleeve; 221, fault-tolerant hole; 23, inner limiting sleeve; 231, embedding hole; 232, concave groove;

[0029] Cable. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0031] As shown in Figures 1-4 The utility model provides a kind of technical solutions: a kind of high toughness wear-resistant superconducting cable, including cable 3, the outside of cable 3 is provided with fault-tolerant toughness component 2, the outside of fault-tolerant toughness component 2 is provided with wear-resistant component 1;Wear-resistant component 1 includes wear-resistant sleeve 11, is provided with corrugated groove 111 on wear-resistant sleeve 11, wear-resistant muscle 12 is embedded and installed on corrugated groove 111, wear-resistant muscle 12 is provided with three, and three wear-resistant muscle 12 is annular distribution, and the included angle between adjacent two wear-resistant muscle 12 is equal, under the action of wear-resistant component 1, the surface of cable 3 is prevented from wearing, first under the action of corrugated groove 111, wear-resistant sleeve 11 forms expansion joint structure, the advantage of this structure is that when wear-resistant sleeve 11 is bent, under the action of corrugated groove 111, the fault-tolerant hole 221 space when bending is reserved, avoid wear-resistant sleeve 11 to appear the fracture such as material fatigue caused when bending, further under the action of wear-resistant muscle 12, wear-resistant sleeve 11 and friction surface exist certain spacing, when the cable 3 is rubbed with ground, first is rubbed with connecting muscle 13, to improve the service life of wear-resistant sleeve 11, solve the technical problem of superconducting cable surface wear.

[0032] More further, as Figures 2-4As shown: the fault-tolerant and resilient assembly 2 comprises an outer limiting sleeve 21, a fault-tolerant sleeve 22 and an inner limiting sleeve 23, the outer limiting sleeve 21 is embeddedly installed in the wear-resistant sleeve 11, the inner surface of the outer limiting sleeve 21 is embeddedly installed with the fault-tolerant sleeve 22, the fault-tolerant sleeve 22 is embeddedly installed with the inner limiting sleeve 23, the inner limiting sleeve 23 is provided with an embedded hole 231, the cable 3 is embeddedly installed in the embedded hole 231, the fault-tolerant sleeve 22 is provided with a fault-tolerant hole 221, the fault-tolerant hole 221 is annularly distributed, and the included angle between adjacent two fault-tolerant holes 221 is equal. Under the action of the fault-tolerant and resilient assembly 2, the irreversible damage of the cable 3 in the wear-resistant sleeve 11 is avoided when the cable 3 is twisted. First, under the action of the outer limiting sleeve 21, the fault-tolerant sleeve 22 and the inner limiting sleeve 23, the inside of the wear-resistant sleeve 11 is filled to avoid the cable 3 in the wear-resistant assembly 1 from being twisted and wound due to the large gap. Further, under the action of the fault-tolerant hole 221, when the cable 3 is twisted, the inside of the wear-resistant assembly 1 is completely filled. At this time, under the action of the fault-tolerant hole 221, the deformation can be generated according to the twisting degree, and the activity space is reserved for the twisting deformation, so as to avoid the damage of the cable 3 caused by the too large twisting degree, and the technical problem of the twisted and wound cable 3 in the wear-resistant sleeve 11 is solved.

[0033] In the above scheme, there is also a problem that the wear-resistant rib 12 is in a long-term wear state and is separated from the wear-resistant sleeve 11, such as Figure 3 As shown: in the present scheme, the connecting rib 13 is arranged between the adjacent two wear-resistant ribs 12, and the connecting rib 13 is connected with the corrugated groove 111. Since the wear-resistant rib 12 is annularly arranged in the corrugated groove 111, there is a certain spacing between the adjacent two wear-resistant ribs 12. When the wear-resistant rib 12 is in a long-term wear state during use, the wear-resistant rib 12 will be separated from the corrugated groove 111. At this time, under the action of the connecting rib 13, the same group of wear-resistant ribs 12 are connected and tightly sleeved on the corrugated groove 111, so as to improve the stability of the device during use.

[0034] In the above scheme, there is also a problem that the wear-resistant sleeve 11 is not completely filled, such as Figure 4 As shown: in the present scheme, the outer limiting sleeve 21 is provided with a convex groove 211, the number and size of the convex groove 211 are matched with the outer surface wall of the fault-tolerant sleeve 22, the outer surface wall of the inner limiting sleeve 23 is provided with a concave groove 232, the number and size of the concave groove 232 are matched with the inner wall of the fault-tolerant sleeve 22, and under the action of the convex groove 211, the outer limiting sleeve 21 and the fault-tolerant sleeve 22 are fully attached, the internal gap of the wear-resistant sleeve 11 is reduced, the cable 3 is prevented from being twisted in the wear-resistant sleeve 11, and further under the action of the fault-tolerant and resilient assembly 2 of the inner limiting sleeve 23, the inner limiting sleeve 23 and the fault-tolerant sleeve 22 are fully attached, the internal gap of the wear-resistant sleeve 11 is reduced, and the cable 3 is prevented from being twisted in the wear-resistant sleeve 11.

[0035] Working principle:

[0036] like Figures 1-4 As shown, the superconducting cable is first installed in a designated location. During use, the wear-resistant component 1 is used to prevent wear on the surface of the cable 3. Firstly, under the action of the corrugated groove 111, the wear-resistant sleeve 11 forms an expansion joint structure. The advantage of this structure is that when the wear-resistant sleeve 11 bends, the corrugated groove 111 provides space for the tolerance hole 221 during bending, preventing material fatigue-induced fracture of the wear-resistant sleeve 11 during bending. Secondly, when the wear-resistant rib 12 contacts the friction surface, firstly... Friction with the connecting rib 13 prevents the wear-resistant sleeve 11 from directly contacting the friction surface, thereby improving the service life of the wear-resistant sleeve 11. Furthermore, under the action of the outer limiting sleeve 21, the fault-tolerant sleeve 22, and the inner limiting sleeve 23, the inside of the wear-resistant sleeve 11 is filled. When the cable 3 is twisted, since the inside of the wear-resistant component 1 is completely filled, under the action of the fault-tolerant hole 221, it can deform according to the twisting force, reserving activity space for the twisting deformation and avoiding damage to the cable 3 due to excessive twisting force.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A high-ductility, wear-resistant superconducting cable comprising a cable (3), characterized in that, The outer side of the cable (3) is provided with a fault-tolerant toughness assembly (2), and the outer side of the fault-tolerant toughness assembly (2) is provided with a wear-resistant assembly (1); The wear-resistant assembly (1) comprises a wear-resistant sleeve (11), a corrugated groove (111) is formed in the wear-resistant sleeve (11), a wear-resistant rib (12) is embedded and installed in the corrugated groove (111), three wear-resistant ribs (12) are provided, and the three wear-resistant ribs (12) are annularly distributed, and the included angle between adjacent two wear-resistant ribs (12) is equal.

2. A high toughness, wear resistant superconducting cable according to claim 1, characterized in that: Adjacent two wear-resistant ribs (12) are provided with a connecting rib (13), and the connecting rib (13) is connected with the corrugated groove (111).

3. A high toughness, wear resistant superconducting cable according to claim 1, characterized in that: The fault-tolerant toughness assembly (2) comprises an outer limiting sleeve (21), a fault-tolerant sleeve (22) and an inner limiting sleeve (23), the outer limiting sleeve (21) is embedded and installed in the wear-resistant sleeve (11), the fault-tolerant sleeve (22) is embedded and installed in the outer limiting sleeve (21), the inner limiting sleeve (23) is embedded and installed in the fault-tolerant sleeve (22), the inner limiting sleeve (23) is provided with an embedded hole (231), and the cable (3) is embedded and installed in the embedded hole (231).

4. A high toughness, wear resistant superconducting cable according to claim 3, characterized in that: The outer limiting sleeve (21) is provided with a convex groove (211), and the number and size of the convex groove (211) are matched with the outer wall of the fault-tolerant sleeve (22).

5. A high toughness, wear resistant superconducting cable according to claim 4, characterized in that: The fault-tolerant sleeve (22) is provided with a fault-tolerant hole (221), the fault-tolerant hole (221) is annularly distributed, and the included angle between adjacent two fault-tolerant holes (221) is equal.

6. A high toughness, wear resistant superconducting cable according to claim 3, characterized in that: The outer wall of the inner limiting sleeve (23) is provided with a recess (232), and the number and size of the recess (232) are matched with the inner wall of the fault-tolerant sleeve (22).