Induction detection device in bottle cap buckling process

By installing a height sensor to detect the connection height between the lower and upper caps during the cap pressing process, the jamming problem caused by the missing lower cap was solved, achieving normal pressing and stable equipment operation.

CN223587749UActive Publication Date: 2025-11-25HUBEI SUNDELI PLASTIC PACKAGING CO LTD
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Patent Information

Application Number
CN202422929079.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-25
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In existing technology, when the lower cap is missing due to squeezing problems or defects during the capping process, the system continues to press, causing a jamming phenomenon, which prevents the upper and lower caps from matching properly and affects production efficiency.

Method used

A height sensor is installed at the front end of the gap between the primary and secondary processing tables. By detecting the joint height of the lower cover and the upper cover, it can be determined whether there is a missing lower cover. If there is a missing lower cover, the pressing action is canceled, and the pressing is performed again after the lower cover is in place, thus preventing machine jamming.

Benefits of technology

It effectively prevents machine jamming caused by missing bottom cover, ensures proper matching between top and bottom cover, and improves production efficiency and equipment operation stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an induction detection device in a bottle cap buckling process, which relates to the technical field of bottle cap buckling and comprises a case, a primary processing table is rotatably mounted on the left side in the case, first clamps are arranged on the outer edge of the primary processing table in an array manner, a secondary processing table is rotatably mounted on the right side in the case, and second clamps are arranged on the outer edge of the secondary processing table. And second clamps are arranged on the outer edge of the secondary machining table in an array mode, and a support is fixed to the front end of the gap between the primary machining table and the secondary machining table. According to the induction detection device in the bottle cap buckling and pressing process, a material bin corresponding to a primary machining table conveys a lower cap to the primary machining table, the lower cap is further conveyed to a secondary machining table through a semi-finished product transferring rotary disc, meanwhile, a material bin corresponding to the secondary machining table receives an induction signal, and the induction signal is sent to the primary machining table; the corresponding upper cover is conveyed to the secondary machining table, the upper cover is lifted upwards through the suction head, when the lower cover is conveyed to the position below the upper cover, the lower cover is buckled downwards to complete cover pressing operation, and the lower cover is conveyed and boxed through the finished product discharging rotary disc.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bottle cap buckle pressure technical field, concretely is a kind of inductive detection device in bottle cap buckle pressure process. BACKGROUND

[0002] In existing product, bottle cap is divided into upper cover and lower cover, is respectively conveyed to workstation from different material bin, and increases a inductive device in conveying port, when lower cover is conveyed to workstation by transmission channel during conveying process, inductive device is inducted, signal is sent to the conveying table of another end upper cover, while one upper cover is dropped, so that the quantity of upper cover and lower cover is equal.

[0003] But sometimes because extrusion problem or bottle cap has defect, it will be directly clamped and fly, so that it leads to the corresponding lower cover and upper cover matching after the lower cover clamp one turns to upper cover, but system continues to let upper cover drop into compression groove and carry out compression.This time, because not compression to lower cover, overall height is relatively low, clamp two after clamping and compression cannot clamp single upper cover, and cause machine jam.

[0004] Therefore, in view of the above, the existing structure is studied and improved, and an inductive detection device in bottle cap buckle pressure process is provided. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an inductive detection device in bottle cap buckle pressure process to solve the problems in the above background.

[0006] To achieve the above object, the utility model provides the following technical scheme: an inductive detection device in bottle cap buckle pressure process, including cabinet, the left side rotation is installed in the cabinet interior once processing platform, and once processing platform periphery is provided with clamp one, the right side rotation is installed in the cabinet interior secondary processing platform, and secondary processing platform periphery is provided with clamp two, the gap between once processing platform and secondary processing platform is fixed with support, and the end of support is equipped with height sensor facing secondary processing platform.

[0007] Further, lower cover capping machine is correspondingly arranged above the once processing platform, and the bottom of lower cover capping machine is provided with a pressure head corresponding to the array of clamp one.

[0008] Further, upper cover capping machine is correspondingly arranged above the secondary processing platform, and the bottom of upper cover capping machine is provided with a suction head corresponding to the array of clamp two.

[0009] Further, the gap between once processing platform and secondary processing platform is provided with semi-finished product transfer turntable at the back end, and the semi-finished product transfer turntable is connected between clamp one on once processing platform and clamp two on secondary processing platform.

[0010] Furthermore, the secondary processing table is provided with a finished product discharge turntable on the side away from the semi-finished product turntable, and one side of the finished product discharge turntable is connected to the clamp on the secondary processing table, and the other side of the finished product discharge turntable is connected to a conveyor belt.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. In use, the material bin corresponding to the primary processing table transports the lower cover to the primary processing table, and then further transports it to the secondary processing table via a semi-finished product turntable. At the same time, the material bin corresponding to the secondary processing table receives a sensing signal and transports the corresponding upper cover to the secondary processing table. The upper cover is lifted upward by a suction head. When the lower cover is transported to the bottom of the upper cover, it is snapped down to complete the pressing operation. The finished product is then transported and packaged via a finished product discharge turntable. To prevent machine jamming due to missing lower covers, this application provides a height sensor facing the second fixture at the front end of the gap between the primary and secondary processing tables. By detecting the joint height of the lower cover and the upper cover, it determines whether there is a missing lower cover. If a missing lower cover is found, the pressing action is canceled, and the pressing is resumed after the next lower cover arrives, thus preventing machine jamming. Attached Figure Description

[0013] Fig. 1 This is a schematic diagram of the overall structure of the device of this utility model;

[0014] Fig. 2 This is a schematic diagram of part of the structure of the device of this utility model;

[0015] Fig. 3 This is a schematic diagram of part of the structure of the device of this utility model.

[0016] In the diagram: 1. Chassis; 2. Primary processing table; 3. Fixture 1; 4. Lower cover pressing machine; 5. Press head; 6. Secondary processing table; 7. Fixture 2; 8. Upper cover pressing machine; 9. Suction head; 10. Semi-finished product turntable; 11. Finished product discharge turntable; 12. Conveyor belt; 13. Support frame; 14. Height sensor. Detailed Implementation

[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0018] like Figs. 1 to 3As shown, a sensing and detection device for bottle cap pressing includes a housing 1. A primary processing table 2 is rotatably mounted on the left side inside the housing 1, and clamps 3 are arranged in an array along the outer edge of the primary processing table 2. A lower cap pressing machine 4 is correspondingly mounted above the primary processing table 2, and pressing heads 5 are arranged in an array at the bottom end of the lower cap pressing machine 4 corresponding to the clamps 3. A secondary processing table 6 is rotatably mounted on the right side inside the housing 1, and clamps 7 are arranged in an array along the outer edge of the secondary processing table 6. An upper cap pressing machine 8 is correspondingly mounted above the secondary processing table 6, and the upper cap... The capping machine 8 has suction heads 9 arranged in an array corresponding to the second clamp 7 at its bottom end. A semi-finished product rotating tray 10 is arranged at the rear end of the gap between the primary processing table 2 and the secondary processing table 6. The semi-finished product rotating tray 10 is connected between the first clamp 3 on the primary processing table 2 and the second clamp 7 on the secondary processing table 6. A finished product discharge tray 11 is arranged on the side of the secondary processing table 6 away from the semi-finished product rotating tray 10. One side of the finished product discharge tray 11 is connected to the second clamp 7 on the secondary processing table 6, and the other side of the finished product discharge tray 11 is connected to a conveyor. The material bin corresponding to the primary processing table 2 transports the lower cover to the primary processing table 2, and further transports it to the secondary processing table 6 via the semi-finished product turntable 10. At the same time, the material bin corresponding to the secondary processing table 6 receives the sensing signal and transports the corresponding upper cover to the secondary processing table 6. The upper cover is lifted upward by the suction head 9. When the lower cover is transported to the bottom of the upper cover, it is snapped down to complete the pressing operation. The finished product is transported and boxed by the finished product discharge turntable 11. A bracket 13 is fixed at the front end of the gap between the primary processing table 2 and the secondary processing table 6, and a height sensor 14 facing the secondary processing table 6 is sleeved at the end of the bracket 13. In order to prevent the machine from jamming due to the lack of a lower cover, this application sets a height sensor 14 facing the fixture 7 at the front end of the gap between the primary processing table 2 and the secondary processing table 6. By detecting the joint height of the lower cover and the upper cover, it is determined whether there is a missing lower cover. Then, when the lower cover is missing, the pressing action is canceled, and the pressing is performed again after the next lower cover arrives, thus preventing the machine from jamming.

[0019] It is worth noting that the specific model of the height sensor 14 used in this application is 1060204 / GTB2S-P5451.

[0020] Working principle: When using this bottle cap pressing process sensing detection device, the material bin (not shown in the figure) corresponding to the primary processing table 2 transports the lower cap to the primary processing table 2, and further transports it to the secondary processing table 6 via the semi-finished product turntable 10. At the same time, the material bin (not shown in the figure) corresponding to the secondary processing table 6 receives the sensing signal and transports the corresponding upper cap to the secondary processing table 6. The upper cap is lifted upward by the suction head 9. When the lower cap is transported to the bottom of the upper cap, it is pressed downward to complete the capping operation. The finished product is transported and packaged via the finished product discharge turntable 11. To prevent the machine from jamming due to the lack of a lower cap, this application sets a height sensor 14 facing the clamp 7 at the front end of the gap between the primary processing table 2 and the secondary processing table 6. By detecting the joint height of the lower cap and the upper cap, it determines whether there is a missing lower cap. Then, when a missing lower cap is found, the pressing action is canceled, and the pressing is performed again after the next lower cap arrives, thus preventing the occurrence of machine jamming.

[0021] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A sensing detection device for a bottle cap pressing process, comprising a cabinet (1), characterized in that, The left side of the case (1) is rotatably installed with a primary processing table (2), and the outer edge of the primary processing table (2) is arrayed with a clamp one (3), the right side of the case (1) is rotatably installed with a secondary processing table (6), and the outer edge of the secondary processing table (6) is arrayed with a clamp two (7), the gap between the primary processing table (2) and the secondary processing table (6) is fixed with a support (13) at the front end, and the end of the support (13) is sleeved with a height sensor (14) facing the secondary processing table (6).

2. The induction detection device for a bottle cap pressing process according to claim 1, wherein The upper side of the primary processing table (2) is correspondingly provided with a lower cover capping machine (4), and the bottom end of the lower cover capping machine (4) is arrayed with a pressure head (5) corresponding to the clamp one (3).

3. The induction detection device for a bottle cap pressing process according to claim 2, wherein The upper side of the secondary processing table (6) is correspondingly provided with an upper cover capping machine (8), and the bottom end of the upper cover capping machine (8) is arrayed with a suction head (9) corresponding to the clamp two (7).

4. The induction detection device for a bottle cap pressing process according to claim 3, wherein The gap between the primary processing table (2) and the secondary processing table (6) is provided with a semi-finished product transfer turntable (10) at the rear end, and the semi-finished product transfer turntable (10) is connected between the clamp one (3) on the primary processing table (2) and the clamp two (7) on the secondary processing table (6).

5. The induction detection device for a bottle cap pressing process according to claim 4, wherein The side of the secondary processing table (6) away from the semi-finished product transfer turntable (10) is provided with a finished product discharge turntable (11), and the side of the finished product discharge turntable (11) is connected with the clamp two (7) on the secondary processing table (6), and the other side of the finished product discharge turntable (11) is connected with a conveying belt (12).