Bearing seat machining production line

Abstract

The utility model discloses a bearing seat processing production line which comprises a feeding area, a 3D visual camera is arranged above the feeding area, the feeding area is used for placing a blank material of a bearing seat, and the 3D visual camera is used for scanning position information of the blank material; the discharging area is located on the right side of the feeding area, and the discharging area is used for containing the machined bearing pedestal; the finish turning machining area is located on the right side of the discharging area, comprises a plurality of numerical control vertical lathes and is used for finish turning machining of the blank materials; the milling, drilling and tapping machining area is located on the front side of the finish turning machining area, comprises a plurality of numerical control vertical machining devices and is used for milling, drilling and tapping machining of the materials; the walking robot is arranged in the middle of the feeding area, the discharging area, the finish turning area and the milling, drilling and tapping area, and the walking robot is connected with the robot electric appliance cabinet; and the master control cabinet is located on the left side of the feeding area, and the master control cabinet is connected with the 3D vision camera and the walking robot. According to the utility model, the production efficiency can be obviously improved, the production cost is reduced, the labor intensity is reduced and the product quality is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of bearing seat machining production line, belong to road roller machining technical field. BACKGROUND

[0002] Road roller bearing seat is the core component of wheel compactor, with the production characteristics of multiple varieties, small batch, dispersed machining procedure. The existing process layout lacks systematicness, leading to long transfer route between procedures, causing transfer waste, long production cycle. In the traditional processing mode, multiple tooling fixtures are needed to adapt to the needs of different procedures, which not only increases the complexity of operation, but also affects the machining precision and stability.

[0003] Therefore, the existing road roller bearing seat machining layout has the following problems: 1. long and dispersed process, long production cycle, low equipment utilization; 2. different process sequence processing, non-uniform positioning reference, unstable processing quality. SUMMARY

[0004] In view of the problems existing in the prior art, the utility model provides a kind of bearing seat machining production line, improves production efficiency.

[0005] In order to achieve the above purpose, a kind of bearing seat machining production line is adopted by the utility model, comprising:

[0006] A feeding area is provided with a 3D vision camera above it, and the feeding area is used to place the blank material of the bearing seat, and the 3D vision camera is used to scan the position information of the blank material;

[0007] A discharging area is located on the right side of the feeding area, and the discharging area is used to place the processed bearing seat;

[0008] A finish machining area is located on the right side of the discharging area and includes multiple numerical control vertical lathes for finish machining of the blank material;

[0009] A milling and drilling processing area is located on the front side of the finish machining area and includes multiple numerical control vertical machining centers for milling and drilling processing of the material;

[0010] A walking robot is arranged at the middle position of the feeding area, the discharging area, the finish machining area and the milling and drilling processing area, and the walking robot is connected with a robot electrical cabinet;

[0011] A master control cabinet is located on the left side of the feeding area, and the master control cabinet is connected with the 3D vision camera and the walking robot, respectively. The master control cabinet is used to receive the position information of the blank material scanned by the 3D vision camera, and send a feeding grabbing instruction to the walking robot to control the walking robot to grab the blank material from the feeding area and carry it to the finish machining area and the milling and drilling processing area for processing, and then place the processed bearing seat in the discharging area.

[0012] In some embodiments, the left side of the milling, drilling and tapping processing area is provided with a laser marking machine for backtracking and coding the bearing seat, and the left side of the laser marking machine is provided with an inspection device for size sampling inspection of the bearing seat, and the inspection device and the laser marking machine are connected with the general control cabinet.

[0013] In some embodiments, the front side of the finish machining area is provided with a turnover table for adjusting the position of the material, and a plurality of turnover tables are connected with the general control cabinet.

[0014] In some embodiments, it further comprises a protective fence connected between the finish machining area and the milling, drilling and tapping processing area.

[0015] In some embodiments, the finish machining area is provided with a first numerical control vertical lathe and a second numerical control vertical lathe, the milling, drilling and tapping processing area is provided with a first numerical control vertical machining center and a second numerical control vertical machining center, and the protective fence is connected between the first numerical control vertical lathe, the second numerical control vertical lathe, the first numerical control vertical machining center and the second numerical control vertical machining center in sequence.

[0016] In some embodiments, the walking robot, the feeding area and the discharging area are located on the inner side of the protective fence.

[0017] In some embodiments, the robot electrical appliance cabinet and the general control cabinet are located on the outer side of the protective fence.

[0018] In some embodiments, the bearing seat is a road roller bearing seat.

[0019] Compared with the prior art, the bearing seat machining production line can realize automatic machining of the road roller bearing seat from a blank to a finished product, realizes unmanned intervention in the whole production process and one-man multi-machine operation, can significantly improve production efficiency, reduce production cost, reduce labor intensity and improve product quality. The utility model can be widely applied to mechanical machining, automobile part production, electronic manufacturing and other fields. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0021] Figure 1 It is a front view of the utility model;

[0022] Figure 2 It is a top view of the utility model;

[0023] Figure 3 is a rear view of the utility model;

[0024] Figure 4 is a schematic diagram of the utility model in perspective view;

[0025] In the figure: 1, first CNC vertical lathe, 2, second CNC vertical lathe, 3, first CNC vertical machining center, 4, second CNC vertical machining center, 5, turnover table, 6, walking robot, 7, laser marking machine, 8, sampling inspection device, 9, feeding area, 10, discharging area, 11, robot electrical cabinet, 12, master control cabinet, 13, 3D vision camera, 14, guard bar. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the utility model more clear and explicit, the following will make detailed description to the technical scheme of the application through the drawings and specific embodiments, it should be understood that the specific features in the embodiments and the embodiments in the application are detailed description to the technical scheme of the application, and not the limitation to the technical scheme of the application, in the case of no conflict, the technical features in the embodiments and the embodiments in the application can be combined.

[0027] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "left", "right" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and is not indicative or implied that the indicated device or element must have a specific orientation, a specific orientation structure and operation, and therefore cannot be understood as a limitation to the protection content of the utility model.In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.Thus, the features limited by "first", "second" can explicitly or implicitly include one or more of the features.

[0028] As Figures 1-4 shown, a bearing seat machining production line, including feeding area 9, discharging area 10, finish machining area, milling and drilling attack machining area, walking robot 6 and master control cabinet 12;

[0029] The upper side of the feeding area 9 is provided with 3D vision camera 13, and the feeding area 9 is used for placing the blank material of the bearing seat, and the 3D vision camera 13 is used for scanning the position information of the blank material, to ensure the consistency of the grabbing position when the walking robot 6 grabs the material;The discharging area 10 is located at the right side of the feeding area 9, and the discharging area 10 is used for placing the machined bearing seat;

[0030] The fine turning area is located on the right side of the blanking area 10, including a plurality of numerical control vertical lathes, and is used for fine turning of the blank material; the milling and drilling processing area is located on the front side of the fine turning area, including a plurality of numerical control vertical machining centers, and is used for milling and drilling processing of the material;

[0031] The walking robot 6 is arranged at the middle position of the feeding area 9, the blanking area 10, the fine turning area and the milling and drilling processing area, and is connected with the robot electrical cabinet 11; the general control cabinet 12 is located on the left side of the feeding area 9, and is connected with the 3D vision camera 13 and the walking robot 6 respectively, and is used for receiving the position information of the blank material scanned by the 3D vision camera 13, and sending the feeding grabbing instruction to the walking robot 6, so as to control the walking robot 6 to grab the blank material from the feeding area 9, and carry it to the fine turning area and the milling and drilling processing area for processing, and then place the processed bearing seat in the blanking area 10.

[0032] In some embodiments, as shown in Figure 2 、 Figure 4 The left side of the milling and drilling processing area is provided with a laser marking machine 7 for tracing and coding the bearing seat, so that single-piece management is realized through the laser marking machine 7, and process quality is traceable; the left side of the laser marking machine 7 is provided with an inspection device 8 for size sampling inspection of the bearing seat, so that online sampling inspection is realized through the inspection device 8, the quality control comprehensiveness of the finished bearing seat is improved, the product processing quality is stable and reliable by relying on the inspection device 8, and the inspection device 8 and the laser marking machine 7 are connected with the general control cabinet 12 respectively.

[0033] In some embodiments, as shown in Figure 2 The front side of the fine turning area is provided with a plurality of turnover tables 5 for adjusting the position of the material, the walking robot 6 cooperates with the turnover table 5, and the walking robot 6 automatically feeds and discharges under the control of the general control cabinet 12, so that unnecessary carrying and waiting links are reduced, energy consumption and labor cost are reduced, the turnover table 5 can cooperate with the walking robot 6 to complete rapid adjustment according to the change of the processing position, manual intervention is not needed, and a plurality of turnover tables 5 are connected with the general control cabinet 12 respectively, and instructions are provided by the general control cabinet 12.

[0034] In some embodiments, as shown in Figures 1-4 Further comprising a protective fence 14 connected between the fine turning area and the milling and drilling processing area, the protective fence 14 provides protection performance, and ensures the safety in the continuous operation process of the processing production line.

[0035] In some embodiments, as shown in Figures 1-4As shown, the finish machining area is provided with a first numerical control vertical lathe 1 and a second numerical control vertical lathe 2, and the milling and drilling machining area is provided with a first numerical control vertical machining center 3 and a second numerical control vertical machining center 4; the finish machining area and the milling and drilling machining area adopt a modular layout design, which is convenient for flexible adjustment and can adapt to the machining requirements of road roller bearing seat products of different specifications and models;

[0036] The guard rail 14 is connected between the first numerical control vertical lathe 1, the second numerical control vertical lathe 2, the first numerical control vertical machining center 3 and the second numerical control vertical machining center 4 in sequence, and the guard rail 14 is integrally enclosed to form a T shape, which can effectively ensure the safety during machining.

[0037] In some embodiments, the walking robot 6, the feeding area 9 and the discharging area 10 are located on the inner side of the guard rail 14, which ensures the safety of machining; and the robot electrical appliance cabinet 11 and the general control cabinet 12 are located on the outer side of the guard rail 14, which facilitates the control of the walking robot 6 and the management of automatic line data.

[0038] In some embodiments, the bearing seat is a road roller bearing seat. Of course, the bearing seat machining production line can be widely applied to mechanical machining, automobile part production, electronic manufacturing and other fields.

[0039] In implementation, the AGV carrier carries the material area blank to the feeding area 9, the 3D vision camera 13 sends the blank material position information to the general control cabinet 12 after scanning, the walking robot 6 intelligently identifies the feeding grabbing information sent by the general control cabinet 12, carries the blank material to the first numerical control vertical lathe 1 and the second numerical control vertical lathe 2 for finish machining, and carries the blank material to the first numerical control vertical machining center 3 and the second numerical control vertical machining center 4 for milling and drilling machining; in the process, the turnover table 5 is used for adjusting different machining positions; after the milling and drilling process is completed, the walking robot 6 carries the material to the laser marking machine 7 for traceability coding; after the coding process is completed, the walking robot 6 carries the material to the sampling device 8 for size sampling; after sampling, the walking robot 6 carries the material to the discharging area 10, and at this time, the bearing seat completes the whole process of automatic machining of turning, milling and drilling. The whole machining process is completed inside the guard rail 14, the safety factor is high, the equipment parameters, tool life and other data in the machining process are integrated and displayed in the general control cabinet 12, the visualization degree is high, and management is convenient.

[0040] The bearing seat machining production line can realize the whole process and whole procedure automatic machining of the road roller bearing seat from a blank to a finished product, realize one-man multi-machine operation without human intervention in the whole production process, can significantly improve the production efficiency, reduce the production cost, reduce the labor intensity and improve the product quality. The utility model can be widely applied to mechanical machining, automobile part production, electronic manufacturing and other fields.

[0041] Furthermore, those skilled in the art will recognize that, while certain embodiments described herein include certain features that are not included in other embodiments, combinations of features of different embodiments are also meant to be within the scope of the present application and form different embodiments that can be claimed. For example, in the above embodiments, those skilled in the art will recognize that features from the disclosed embodiments can be combined to form different embodiments that can be claimed.

Claims

1. A bearing chock machining production line, characterized in that, It comprises: The upper loading area (9) is provided with a 3D vision camera (13) above, which is used for placing the blank material of the bearing seat, and the 3D vision camera (13) is used for scanning the position information of the blank material; The lower loading area (10) is located on the right side of the upper loading area (9), which is used for placing the processed bearing seat; The finish machining area is located on the right side of the lower loading area (10), which comprises a plurality of numerical control vertical lathes for finish machining of the blank material; The milling and drilling processing area is located on the front side of the finish machining area, which comprises a plurality of numerical control vertical machining centers for milling and drilling processing of the material; The walking robot (6) is arranged in the middle position of the upper loading area (9), the lower loading area (10), the finish machining area and the milling and drilling processing area, and the walking robot (6) is connected with the robot electrical cabinet (11); The general control cabinet (12) is located on the left side of the upper loading area (9), and the general control cabinet (12) is connected with the 3D vision camera (13) and the walking robot (6), respectively. The general control cabinet (12) is used for receiving the position information of the blank material scanned by the 3D vision camera (13), and sending the upper loading grabbing instruction to the walking robot (6), so as to control the walking robot (6) to grab the blank material from the upper loading area (9), and carry it to the finish machining area and the milling and drilling processing area for processing, and then place the processed bearing seat in the lower loading area (10).

2. The bearing seat machining production line according to claim 1, characterized in that, The left side of the milling and drilling processing area is provided with a laser marking machine (7) for tracing and coding the bearing seat, and the left side of the laser marking machine (7) is provided with an inspection device (8) for size sampling inspection of the bearing seat, and the inspection device (8) and the laser marking machine (7) are connected with the general control cabinet (12), respectively.

3. The bearing seat machining production line according to claim 1, characterized in that, The front side of the finish machining area is provided with a turnover table (5) for adjusting the position of the material, and a plurality of turnover tables (5) are connected with the general control cabinet (12).

4. The bearing seat machining production line according to claim 1, characterized in that, It also comprises a protective fence (14) connected between the finish machining area and the milling and drilling processing area.

5. The bearing seat machining production line according to claim 4, characterized in that, The finish machining area is provided with a first numerical control vertical lathe (1) and a second numerical control vertical lathe (2), the milling and drilling processing area is provided with a first numerical control vertical machining center (3) and a second numerical control vertical machining center (4), and the protective fence (14) is connected between the first numerical control vertical lathe (1), the second numerical control vertical lathe (2), the first numerical control vertical machining center (3) and the second numerical control vertical machining center (4) in sequence.

6. The bearing seat machining production line according to claim 4, characterized in that, The walking robot (6), the upper loading area (9) and the lower loading area (10) are located on the inner side of the protective fence (14).

7. The bearing seat machining production line according to claim 4, characterized in that, The robot electrical cabinet (11) and the general control cabinet (12) are located on the outer side of the protective fence (14).

8. The bearing seat machining production line according to claim 1, characterized in that, The bearing seat is a road roller bearing seat.

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