Tray adhesive residue polishing system

By designing a pallet residual adhesive sanding system, the problem of pallet residual adhesive affecting positioning effect was solved by using visual inspection and automatic sanding technology, realizing automated sanding and improving production efficiency.

CN223589062UActive Publication Date: 2025-11-25KUNSHAN SONGRUN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202423237448.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-25
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing pallets have residual glue that tends to solidify in the grooves during processing, affecting the positioning effect. Furthermore, manual polishing is time-consuming and labor-intensive, impacting production efficiency.

Method used

Design a pallet residual adhesive grinding system, including a conveyor roller line, a barcode scanning mechanism, a vision inspection mechanism, a residual adhesive grinding mechanism, and a debris collection mechanism. The system uses vision inspection to detect residual adhesive and automatically grinds it with a grinding wheel. The system combines a lifting drive component and a grinding drive component to achieve automated operation.

Benefits of technology

It enables automatic detection and sanding of residual adhesive on pallets, reducing the burden of manual sanding and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223589062U_ABST
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Abstract

A tray adhesive residue grinding system comprises a conveying roller line, and a code scanning mechanism, a visual inspection mechanism, a first product blocking mechanism, an adhesive residue grinding mechanism, a second product blocking mechanism and a scrap collecting mechanism are sequentially arranged on the conveying roller line in the conveying direction. The residual glue grinding mechanism is composed of a fixed frame, a movable frame, a lifting driving assembly, grinding wheels, grinding shafts, a transmission assembly and a grinding driving assembly, the fixed frame is fixedly arranged above the conveying roller line, the lifting driving assembly is fixedly arranged on the fixed frame and used for driving the movable frame to ascend and descend, and the multiple sets of grinding shafts are rotationally arranged on the edges of the left side and the right side of the movable frame; the multiple sets of grinding wheels are fixedly arranged at the bottom ends of the multiple sets of grinding shafts in a one-to-one correspondence mode, and the grinding driving assembly is fixedly arranged on the movable frame and drives the multiple sets of grinding shafts to rotate synchronously through the transmission assembly. According to the scheme, the residual glue on the tray can be detected, the tray with the residual glue is polished, the burden of manual polishing is greatly relieved, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic technology field especially relates to a tray residual glue polishing system. BACKGROUND

[0002] A kind of tray is currently provided with multiple recesses for fixing product on its left and right sides, glue is easily adhered in recess and coagulated on the surface of product during processing process, which affects the positioning effect of recess over time. At present, residual glue is polished by manual method, which is time-consuming and laborious and seriously affects production efficiency.

[0003] Therefore, in view of the deficiencies in the prior art, it is necessary to design a tray residual glue polishing system to solve the above problems. INVENTION CONTENTS

[0004] To overcome the deficiencies in the prior art, the utility model aims at providing a tray residual glue polishing system.

[0005] To achieve the above object and other related objects, the technical scheme provided by the utility model is: a tray residual glue polishing system, which comprises a conveying roller line, a code scanning mechanism, a visual detection mechanism, a product blocking mechanism one, a residual glue polishing mechanism, a product blocking mechanism two and a debris collection mechanism are sequentially arranged on the conveying roller line along the conveying direction;The residual glue polishing mechanism is composed of a fixed frame, a movable frame, a lifting drive assembly, a polishing grinding wheel, a polishing shaft, a transmission assembly and a polishing drive assembly, the fixed frame is fixedly arranged above the conveying roller line, the lifting drive assembly is fixedly arranged on the fixed frame and used to drive the movable frame to lift, a plurality of polishing shafts are rotatably arranged at the left and right side edges of the movable frame, a plurality of polishing grinding wheels are correspondingly fixedly arranged at the bottom end of a plurality of polishing shafts, and the polishing drive assembly is fixedly arranged on the movable frame and drives a plurality of polishing shafts to rotate synchronously through the transmission assembly.

[0006] Preferably, the code scanning mechanism is used for scanning the bar code on the tray.

[0007] Preferably, the visual detection mechanism is used for detecting whether there is residual glue in the recesses on the left and right sides of the tray.

[0008] Preferably, the product blocking mechanism one and the product blocking mechanism two are the same in structure and are composed of a material blocking cylinder and a material blocking block, the material blocking block is triangular in structure and has an angle one, an angle two and an angle three, the angle one is rotatably arranged on a mounting seat, the material blocking cylinder is arranged on the side of the mounting seat away from the feeding direction, the telescopic end of the material blocking cylinder is hingedly connected with the angle two, and a guide wheel is rotatably arranged on the angle three.

[0009] Preferably, the debris collecting mechanism is composed of a blowing nozzle, a dust collecting hopper and a dust suction system, the blowing nozzle is fixed above the conveying roller line and corresponds to the side of the tray, the dust collecting hopper is arranged at the bottom side of the conveying roller line and is connected with the dust suction system.

[0010] Preferably, the lifting driving assembly is composed of a support, a lifting cylinder, guide shafts, a guide shaft fixing plate and guide shaft sleeves, the support is fixed on the fixed frame, the lifting cylinder is fixed on the support and has a vertically downward arranged telescopic end connected with the movable frame, the guide shafts are vertically fixed on the fixed frame, the guide shaft sleeves are fixed on the movable frame, the guide shafts are correspondingly arranged in the guide shaft sleeves, and the guide shaft fixing plate is fixed on the top ends of the guide shafts.

[0011] Preferably, the polishing driving assembly adopts a servo motor, the transmission assembly is composed of a driving pulley, driven pulleys and a synchronous belt, the servo motor is fixed on the movable frame, the driving pulley is fixed on the rotating shaft of the servo motor, the driven pulleys are correspondingly fixed on the polishing shafts, and the synchronous belt is arranged around the driving pulley and the driven pulleys.

[0012] Due to the above technical scheme, the tray residual glue polishing system has the following advantages:

[0013] The tray residual glue polishing system can detect residual glue on the tray and polish the tray with residual glue, thereby greatly reducing the burden of manual polishing and improving production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 The tray residual glue polishing system is shown in the structural schematic view. DETAILED DESCRIPTION

[0015] The embodiments of the present application are described below by specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the disclosed content.

[0016] Please refer to Figure 1It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0017] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Example:

[0019] like Figure 1 As shown, according to an overall technical concept of this utility model, a pallet residual adhesive polishing system is provided, including a conveyor roller line 1. Along the conveying direction, the conveyor roller line 1 is sequentially provided with a scanning mechanism 2, a visual inspection mechanism (not shown), a product blocking mechanism 1 3, a residual adhesive polishing mechanism, a product blocking mechanism 2 4, and a debris collection mechanism 5. The residual adhesive polishing mechanism consists of a fixed frame 61, a movable frame 62, a lifting drive assembly 63, polishing wheels 64, polishing shafts 65, a transmission assembly 66, and a polishing drive assembly 67. The fixed frame 61 is fixed above the conveyor roller line 1. The lifting drive assembly 63 is fixed on the fixed frame 61 and is used to drive the movable frame 62 to lift and lower. Multiple polishing shafts 65 are rotatably mounted on the left and right edges of the movable frame 62. Multiple polishing wheels 64 are correspondingly fixed to the bottom ends of the multiple polishing shafts 65. The polishing drive assembly 67 is fixed on the movable frame 62 and drives the multiple polishing shafts 65 to rotate synchronously through the transmission assembly 66.

[0020] like Figure 1As shown, in an exemplary embodiment of this utility model, the barcode scanning mechanism 2 is used to scan the barcode on the tray. When scanning, the product blocking mechanism 3 rises to block the tray.

[0021] like Figure 1 As shown, in an exemplary embodiment of this utility model, the visual inspection mechanism is used to detect whether there is residual adhesive in the grooves on the left and right sides of the tray. After the inspection is completed, the product blocking mechanism 3 falls down.

[0022] like Figure 1 As shown, in an exemplary embodiment of this utility model, the product blocking mechanism 3 and the product blocking mechanism 4 have the same structure and are both composed of a material blocking cylinder and a material blocking block. The material blocking block is a triangular structure with corner one, corner two and corner three. Corner one is mounted on the mounting base. The material blocking cylinder is located on the side of the mounting base away from the feeding direction. The telescopic end of the material blocking cylinder is hinged to corner two. A guide wheel is mounted on corner three.

[0023] like Figure 1 As shown, in an exemplary embodiment of the present invention, the debris collection mechanism 5 consists of an air nozzle 51, a dust collection hopper 52, and a dust collection system. The air nozzle 51 is fixed above the conveyor roller line 1 and is correspondingly arranged on the side of the tray. The dust collection hopper 52 is located on the bottom side of the conveyor roller line 1 and is connected to the dust collection system.

[0024] like Figure 1 As shown, in an exemplary embodiment of this utility model, the lifting drive assembly 63 consists of a bracket 631, a lifting cylinder 632, a guide shaft 633, a guide shaft fixing plate 634, and a guide shaft sleeve 635. The bracket 631 is fixed on the fixed frame 61, the lifting cylinder 632 is fixed on the bracket 631 and its telescopic end is vertically downward and connected to the movable frame 62, multiple guide shafts 633 are vertically fixed on the fixed frame 61, multiple guide shaft sleeves 635 are fixed on the movable frame 62, and multiple guide shafts 633 are correspondingly inserted into multiple guide shaft sleeves 635. The guide shaft fixing plate 634 is fixed on the top of multiple guide shafts 633.

[0025] like Figure 1 As shown, in an exemplary embodiment of this utility model, the grinding drive assembly 67 adopts a servo motor, and the transmission assembly 66 consists of a drive pulley, a driven pulley, and a synchronous belt. The servo motor is fixed on the movable frame 62, the drive pulley is fixed on the rotating shaft of the servo motor, and multiple driven pulleys are fixed on multiple grinding shafts 65 one by one. The synchronous belt is wound around the drive pulley and multiple driven pulleys.

[0026] Therefore, this utility model has the following advantages:

[0027] The tray residual glue polishing system can realize residual glue detection on the tray and polishing treatment on the tray with residual glue, greatly reduces the burden of manual polishing and improves production efficiency.

[0028] The above embodiment only illustrates the principle and effect of the utility model, and is not used for limiting the utility model. Any person skilled in the art can modify or change the above embodiment without departing from the spirit and category of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the utility model should be covered by the claims of the utility model.

Claims

1. A tray glue burnishing system characterized by: The conveying roller line is sequentially provided with a code scanning mechanism, a visual detection mechanism, a product blocking mechanism one, a residual glue polishing mechanism, a product blocking mechanism two and a debris collection mechanism along a conveying direction; the residual glue polishing mechanism is composed of a fixed frame, a movable frame, a lifting driving assembly, a polishing grinding wheel, a polishing shaft, a transmission assembly and a polishing driving assembly; the fixed frame is fixedly arranged above the conveying roller line; the lifting driving assembly is fixedly arranged on the fixed frame and used to drive the movable frame to lift; a plurality of polishing shafts are arranged at left and right side edges of the movable frame; a plurality of polishing grinding wheels are correspondingly fixedly arranged at bottom ends of the polishing shafts; and the polishing driving assembly is fixedly arranged on the movable frame and drives the polishing shafts to synchronously rotate through the transmission assembly.

2. A tray glue scuff polishing system as defined in claim 1, wherein: The code scanning mechanism is used for scanning a bar code on the tray.

3. The tray glue scuff polishing system of claim 1, wherein: The visual detection mechanism is used for detecting whether there is residual glue in the grooves on the left and right sides of the tray.

4. The tray glue bump polishing system of claim 1, wherein: The product blocking mechanism one and the product blocking mechanism two are the same in structure and are each composed of a material blocking cylinder and a material blocking block; the material blocking block is triangular in structure and has an angle one, an angle two and an angle three; the angle one is arranged on a mounting seat; the material blocking cylinder is arranged on a side of the mounting seat away from a feeding direction; a telescopic end of the material blocking cylinder is hinged to the angle two; and a guide wheel is arranged on the angle three.

5. The tray glue bump polishing system of claim 1, wherein: The debris collection mechanism is composed of a blowing nozzle, a dust collection hopper and a dust suction system; the blowing nozzle is fixedly arranged above the conveying roller line and is arranged corresponding to the side of the tray; the dust collection hopper is arranged at a bottom side of the conveying roller line and is connected with the dust suction system.

6. The tray glue bump polishing system of claim 1, wherein: The lifting driving assembly is composed of a support, a lifting cylinder, a guide shaft, a guide shaft fixing plate and a guide shaft sleeve; the support is fixedly arranged on the fixed frame; the lifting cylinder is fixedly arranged on the support and has a telescopic end arranged vertically downward and connected with the movable frame; a plurality of guide shafts are fixedly arranged vertically on the fixed frame; a plurality of guide shaft sleeves are fixedly arranged on the movable frame; the guide shafts are correspondingly arranged in the guide shaft sleeves; and the guide shaft fixing plate is fixedly arranged at top ends of the guide shafts.

7. The tray glue scraping system of claim 1, wherein: The polishing driving assembly adopts a servo motor; the transmission assembly is composed of a driving pulley, a driven pulley and a synchronous belt; the servo motor is fixedly arranged on the movable frame; the driving pulley is fixedly arranged on a rotating shaft of the servo motor; a plurality of driven pulleys are correspondingly fixedly arranged on the polishing shafts; and the synchronous belt is arranged around the driving pulley and the driven pulleys.