Continuous automatic processing device for wooden door

Abstract

The utility model discloses a continuous automatic processing device for wooden doors, which belongs to the technical field of wooden door processing, and comprises an automatic feeding component, a four-edge square-setting component, an edge sealing component, a lock hole hinge groove processing component and an automatic discharging component which are arranged in sequence, the four-edge square-setting component comprises a numerical control processing table, a numerical control four-edge saw is arranged on the numerical control processing table, and the numerical control four-edge saw is arranged on the numerical control processing table. A one-way conveying assembly is arranged between the four-edge square assembly and the edge sealing assembly, and online cache units are arranged between the four-edge square assembly and the one-way conveying assembly and between the edge sealing assembly and the lock hole hinge groove machining assembly. According to the continuous and automatic processing device for the wooden door, on the basis of ensuring the processing quality, the labor can be saved, and the processing efficiency can be effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of wooden door processing technology, and in particular to a continuous automatic processing device for wooden doors. Background Technology

[0002] In existing technologies, the multi-processing of wooden doors is carried out using various single-machine processing equipment. These single-machine equipment include a CNC four-sided saw, a fully automatic straight edge banding machine, and a wooden door lock and hinge processing center. The CNC four-sided saw removes excess material from the four sides of the wooden door (wooden door blank) to accurately measure the length and width of the wooden door; the fully automatic straight edge banding machine performs edge banding processing on the four sides of the wooden door; and the wooden door lock and hinge processing center processes door lock slots and hinge mounting positions on the finished wooden door.

[0003] In the existing wooden door processing process, each single machine requires at least two operators. After the previous processing step completes the corresponding processing work, the processed wooden door needs to be moved to the next processing station. Some processing stations have a faster processing speed, while others have a slower processing speed. As a result, the processing efficiency of wooden door processing is low and the labor cost is high. Utility Model Content

[0004] The purpose of this invention is to provide a continuous automatic processing device for wooden doors, which can save labor and effectively improve processing efficiency while ensuring processing quality.

[0005] To achieve the above objectives, this utility model provides a continuous automatic processing device for wooden doors, comprising an automatic feeding component, a four-sided squaring component, an edge banding component, a lock hole and hinge groove processing component, and an automatic unloading component arranged sequentially. The four-sided squaring component includes a CNC machining table, on which a CNC four-sided saw is provided. A one-way conveying component is provided between the four-sided squaring component and the edge banding component. Buffer units are provided between the four-sided squaring component and the one-way conveying component, and between the edge banding component and the lock hole and hinge groove processing component.

[0006] Preferably, the automatic feeding component and the automatic unloading component are respectively equipped with a first gantry robot and a second gantry robot, wherein the first gantry robot and the second gantry robot include a pneumatic parallel gripper and a first moving guide rail.

[0007] Preferably, the pneumatic parallel gripper is positioned below the first movable guide rail via a connecting rod, the end of the connecting rod is provided with a roller, the roller is engaged inside the first movable guide rail, and the top of the first movable guide rail is provided with a chain drive assembly, the chain drive assembly being fixedly connected to the connecting rod.

[0008] Preferably, both the automatic feeding component and the automatic unloading component are equipped with a stacking robot. The automatic feeding component has a central scanning stage in the middle, and the central scanning stage includes a scanning lens disposed on the bottom side of the pneumatic parallel gripper.

[0009] Preferably, the CNC machining table is provided with a wooden door fixing component, which includes fixing claws controlled by a telescopic cylinder. There are two fixing claws, which respectively clamp the left and right sides and the top and bottom sides of the wooden door.

[0010] Preferably, the buffer unit includes a wooden door buffer frame with seven layers. A first wooden door buffer frame is provided between the four-sided squaring component and the one-way conveying component, and a second wooden door buffer frame is provided between the edge sealing component and the lock hole hinge groove processing component.

[0011] Preferably, a one-way conveyor belt is provided between the CNC machining table and the first wooden door buffer frame, and a one-way conveyor belt is provided between the lock hole hinge groove machining assembly and the second wooden door buffer frame.

[0012] Preferably, a U-shaped conveyor roller is provided between the first wooden door buffer rack and the edge banding assembly. The starting end and the ending end of the U-shaped conveyor roller are provided with a second moving guide rail. A third gantry robot is provided below the second moving guide rail, and the third gantry robot is connected to the second moving guide rail at a 90-degree turning platform.

[0013] Therefore, the above-mentioned continuous automatic processing device for wooden doors can save labor and effectively improve processing efficiency while ensuring processing quality.

[0014] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of an embodiment of a continuous automatic processing device for wooden doors according to this utility model.

[0016] Figure Labels

[0017] 1. First moving guide rail; 2. Centered scanning table; 3. CNC machining table; 4. First wooden door buffer rack; 5. Second moving guide rail; 6. U-shaped conveyor roller; 7. Edge banding machine; 8. Second wooden door buffer rack; 9. CNC locking hinge hole and groove processing machine; 10. Stacking robot. Detailed Implementation

[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0019] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0020] Example 1

[0021] like Figure 1 As shown, this utility model provides a continuous automatic processing device for wooden doors, including an automatic feeding component, a four-sided squaring component, an edge banding component, a lock hole and hinge groove processing component, and an automatic unloading component arranged sequentially. It includes an automatic feeding process, a four-sided squaring process, an edge banding process, a lock hole and hinge groove processing process, and an automatic unloading process. The edge banding component includes an edge banding machine 7, and the lock hole and hinge groove processing component includes a CNC lock hole and hinge groove processing machine 9.

[0022] The four-sided squaring component includes a CNC machining table 3, which is equipped with a CNC four-sided saw. A one-way conveying component is provided between the four-sided squaring component and the edge banding component. Buffer units are provided between the four-sided squaring component and the one-way conveying component, and between the edge banding component and the lock hole hinge groove processing component.

[0023] The buffer unit allows for the temporary placement of processed wooden doors. Since the processing times for multiple processing steps are different, the buffer unit can be used to make reasonable adjustments and prevent wooden doors that have been processed in the previous step from piling up before the next step.

[0024] The buffer unit includes a wooden door buffer rack with seven layers. If a layer of wooden doors is full, the buffer rack is raised by a lifting chain to allow for the stacking of the next layer. A first wooden door buffer rack 4 is provided between the four-sided squaring assembly and the unidirectional conveying assembly, and a second wooden door buffer rack 8 is provided between the edge banding assembly and the lock hole hinge groove processing assembly.

[0025] A one-way conveyor belt is provided between the CNC machining table 3 and the first wooden door buffer frame 4, and a one-way conveyor belt is provided between the lock hole hinge groove machining assembly and the second wooden door buffer frame 8.

[0026] A U-shaped conveyor roller 6 is provided between the first wooden door buffer rack 4 and the edge banding assembly. A second moving guide rail 5 is provided at both the starting and ending ends of the U-shaped conveyor roller 6. A third gantry robot is located below the second moving guide rail 5, and a 90-degree turning platform is positioned between the third gantry robot and the second moving guide rail 5. This structure enables the third gantry robot to translate the wooden door and rotate it 90 degrees, ultimately allowing the wooden door to be repositioned at the starting end of the U-shaped conveyor roller 6.

[0027] The U-shaped conveyor roller 6 transports the wooden door to the edge banding machine 7 for automatic edge banding. After each side is banded, the door panel exiting the edge banding machine 7 is picked up from the end of the U-shaped conveyor roller 6 by the third gantry robot and moved to the beginning of the U-shaped conveyor roller 6 before being transported back to the edge banding machine 7 to complete the edge banding process for the remaining edges of the door panel, until all four sides are edge banded. This completes the edge banding process for the wooden door.

[0028] The automatic feeding assembly and the automatic unloading assembly are respectively equipped with a first gantry robot and a second gantry robot. The first gantry robot and the second gantry robot include a pneumatic parallel gripper and a first moving guide rail 1. The pneumatic parallel gripper is set below the first moving guide rail 1 via a connecting rod. The end of the connecting rod is equipped with a roller, which is locked inside the first moving guide rail 1. The top of the first moving guide rail 1 is equipped with a chain drive assembly, which is fixedly connected to the connecting rod.

[0029] Both the automatic feeding component and the automatic unloading component are equipped with a stacking robot 10. The middle part of the automatic feeding component is equipped with a central scanning stage 2, which includes a scanning lens set on the bottom side of the pneumatic parallel gripper.

[0030] The CNC machining table 3 is equipped with a wooden door fixing assembly, which includes two fixing jaws controlled by a telescopic cylinder. These jaws clamp the left and right sides and the top and bottom sides of the wooden door, respectively. Subsequently, a CNC four-sided saw is used to square the four sides of the wooden door.

[0031] In use, this invention first uses a stacking robot 10 to pile wooden doors on one side of the first moving guide rail 1. Then, a first gantry robot picks up the wooden doors and places them on the central scanning table 2. Subsequently, driven by the conveyor rollers, the wooden doors are conveyed to the CNC machining table 3 to cut and square the four sides of the wooden doors. Then, driven by the conveyor rollers, the wooden doors enter the first wooden door buffer rack 4. According to the processing progress between each process, a third gantry robot picks up the wooden doors and places them at the starting end of the U-shaped transmission roller 6. The four sides of the wooden doors are edge-sealed through the third gantry robot, the U-shaped transmission roller 6, and the edge banding machine 7. Afterward, the wooden doors enter the second wooden door buffer rack 8.

[0032] Next, under the action of the transmission rollers, the wooden door enters the CNC lock and hinge hole slot processing machine 9 to realize the processing of lock holes and hinge slots. Finally, the wooden door enters the automatic unloading assembly, where the second gantry robot unloads the wooden door. Finally, the processed wooden door is stacked on the roller by the stacking robot 10 for easy subsequent transfer.

[0033] It is worth noting that all the contents not described in detail in this utility model are existing technologies and are well known to those skilled in the art.

[0034] Therefore, the above-mentioned continuous automatic processing device for wooden doors can save labor and effectively improve processing efficiency while ensuring processing quality.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A continuous automatic processing device for wooden doors, characterized in that it comprises: Including automatic feeding assembly, four edge ruler square assembly, edge sealing assembly, lock hole hinge groove processing assembly and automatic unloading assembly arranged in sequence, the four edge ruler square assembly includes numerical control machining table, the numerical control machining table is equipped with numerical control four edge saw, the four edge ruler square assembly and the edge sealing assembly are equipped with one-way conveying assembly, the four edge ruler square assembly and the one-way conveying assembly, the edge sealing assembly and the lock hole hinge groove processing assembly are equipped with buffer unit.

2. The continuous automatic processing device for wooden doors according to claim 1, characterized in that: The first and second gantry manipulators are respectively provided on the automatic feeding assembly and the automatic unloading assembly, and the first and second gantry manipulators include pneumatic parallel clamps and a first moving guide rail.

3. The continuous automatic processing device for wooden doors according to claim 2, characterized in that: The pneumatic parallel clamps are arranged below the first moving guide rail through connecting rods, the ends of the connecting rods are provided with rollers, the rollers are clamped in the first moving guide rail, the top of the first moving guide rail is provided with a chain drive assembly, and the chain drive assembly is fixedly connected with the connecting rods.

4. The continuous automatic processing device for wooden door according to claim 2, characterized in that: The automatic feeding assembly and the automatic unloading assembly are both provided with stacking robots, and the middle part of the automatic feeding assembly is provided with a centering scanning table, which includes a scanning lens arranged on the bottom side of the pneumatic parallel clamps.

5. The continuous automatic processing device for wooden door according to claim 1, characterized in that: The numerical control machining table is provided with a wooden door fixing assembly, the wooden door fixing assembly includes fixed clamps, the fixed clamps are controlled by telescopic cylinders, and the number of the fixed clamps is two, which respectively clamp the left and right sides and the upper and lower sides of the wooden door.

6. The continuous automatic processing device for wooden door according to claim 1, characterized in that: The buffer unit includes a wooden door buffer rack, the wooden door buffer rack has seven layers, a first wooden door buffer rack is arranged between the four edge ruler square assembly and the one-way conveying assembly, and a second wooden door buffer rack is arranged between the edge sealing assembly and the lock hole hinge groove processing assembly.

7. The continuous automatic processing device for wooden door according to claim 6, characterized in that: A one-way conveyor belt is arranged between the numerical control machining table and the first wooden door buffer rack, and a one-way conveyor belt is arranged between the lock hole hinge groove processing assembly and the second wooden door buffer rack.

8. The continuous automatic processing device for wooden door according to claim 7, characterized in that: A U-shaped conveying roller is arranged between the first wooden door buffer rack and the edge sealing assembly, the U-shaped conveying roller is provided with a second moving guide rail at the starting end and the end, a third gantry manipulator is arranged below the second moving guide rail, and the third gantry manipulator is arranged at a 90-degree turning table with the second moving guide rail.

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