Concrete production drop hopper
By using a closed structure, a vibrating motor, and a buffer support in the concrete production hopper, the problems of pollution and blockage in the feeding device are solved, achieving efficient and low-pollution concrete transportation.
Patent Information
- Application Number
- CN202423077601.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing concrete production and feeding devices have problems in terms of both conveying efficiency and quality. Open structures are prone to contamination, while closed structures are prone to blockage and difficult to clear.
The upper opening of the hopper is enclosed by a cover, combined with a vibrating motor and a buffer support. The vibrating motor drives the hopper to vibrate, the buffer support provides support and cushioning, the adjustment mechanism controls the size of the feed opening, and the control seat adjusts the angle of the hopper.
It reduces the risk of concrete contamination, improves conveying speed and quality, reduces the probability of blockage, and enhances the applicability and service life of the hopper.
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Figure CN223589738U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of concrete production equipment, and particularly relates to a concrete production hopper. BACKGROUND
[0002] Concrete, referred to as "concrete" for short: refers to an engineering composite material prepared by mixing cement as a cementing material, sand and stone as aggregate, and water (which can contain additives and admixtures) in a certain proportion, and then stirring, and is widely used in civil engineering. In the concrete production system, the hopper as an important part connecting the concrete mixer and the transport tank truck directly affects the production efficiency of the whole production line.
[0003] At present, the existing concrete production discharging device mostly adopts a traditional open design or a simple closed structure. The open hopper structure is simple and convenient to manufacture, but the concrete is easily affected by the outside during the discharging process, is polluted by rainwater and dust, and the quality of the concrete is affected. Although the closed hopper structure can avoid the pollution problem, the concrete is prone to blockage due to the air tightness of the closed structure, and it is difficult to dredge after blockage, which affects the conveying efficiency. Further, the existing concrete hopper is difficult to compatible with the concrete conveying efficiency and conveying quality. CONTENT OF THE INVENTION
[0004] In order to improve the problem that the concrete hopper is difficult to compatible with the concrete conveying efficiency and conveying quality, the present application provides a concrete production hopper.
[0005] The concrete production hopper provided by the present application adopts the following technical scheme:
[0006] A concrete production hopper, comprising a hopper, a cover body, a vibration motor and a buffer support, the hopper is vertically hinged on a concrete mixer, the cover body is arranged on the hopper and is used for closing the upper opening of the hopper, the vibration motor is arranged on the hopper, and the buffer support is arranged on the hopper and is used for supporting and buffering the hopper.
[0007] By adopting the above technical scheme, the worker can transport the concrete in the concrete mixer into the transport tank truck through the hopper by aligning the hopper with the feed port of the transport tank truck. During the conveying process, the cover body closes the hopper, reducing the pollution of rainwater and dust to the concrete during the conveying process. At the same time, the worker starts the vibration motor, and the vibration motor drives the hopper to vibrate. The buffer support supports and buffers the hopper during the vibration process, improves the conveying speed of the concrete in the hopper, reduces the probability of the hopper being blocked by the concrete, and further improves the problem that the concrete hopper is difficult to compatible with the concrete conveying efficiency and conveying quality.
[0008] Optionally, the buffer support comprises a support body, a plurality of telescopic rods arranged on the support body, and a rubber pad arranged on the telescopic rods and abutting against the hopper, the telescopic rods always have a tendency to extend.
[0009] By using the above technical scheme, when the vibration motor drives the hopper to vibrate, the hopper extrudes the rubber pad, and the telescopic rods are extended or retracted, thereby providing support for the hopper and providing buffer for the hopper during vibration, reducing the possibility of damage to the hopper during vibration, and prolonging the service life of the hopper.
[0010] Optionally, the telescopic rod comprises a guide sleeve, a guide rod and a buffer spring, the guide sleeve is arranged on the support body, the guide rod is slidingly inserted into the guide sleeve, the rubber pad is arranged on the guide rod, and the buffer spring has two ends arranged on the guide sleeve and the guide rod, respectively.
[0011] By using the above technical scheme, when the hopper vibrates, the guide rod is extruded or stretched, so that the guide rod slides in the guide sleeve towards the direction of approaching or moving away from the guide sleeve, and the buffer spring is retracted during the sliding process to support and buffer the hopper, thereby improving the support and buffer effect of the hopper.
[0012] Optionally, the hopper is provided with an adjusting mechanism for adjusting the size of the material opening of the hopper, the adjusting mechanism comprises a baffle and a driving assembly, one baffle is hingedly arranged on each side of the hopper, and the driving assembly is arranged on the hopper and used to drive the baffle to rotate.
[0013] By using the above technical scheme, the worker can adjust the size of the opening between the two baffles by driving the two baffles to approach or move away from each other, thereby adjusting the size of the material opening through which the concrete flows out of the hopper, and facilitating the worker to control the flow rate of the concrete flowing out of the hopper.
[0014] Optionally, the driving assembly comprises a worm gear and a worm, the worm gear is coaxially arranged on the hinge shaft of the baffle, and the worm is rotationally arranged on the hopper and engaged with the worm gear.
[0015] By using the above technical scheme, the worker rotates the worm, the worm drives the worm gear to rotate, and the worm gear drives the baffle to rotate, thereby adjusting the gap between the two baffles, and improving the stability of the baffle after adjustment through self-locking of the worm gear and the worm.
[0016] Optionally, the baffle is attached to the inner wall of the hopper.
[0017] By using the above technical scheme, the baffle abuts against the inner wall of the hopper during rotation, thereby pushing away the concrete adhered to the inner wall of the hopper, and reducing the amount of concrete adhered to the inner wall of the hopper.
[0018] Optionally, the hopper is hingedly arranged along a vertical direction with a control seat, the control seat is hingedly arranged on the concrete mixer along a horizontal direction, and the control seat is provided with a control member for driving the control seat to rotate.
[0019] By adopting the above technical scheme, the control member is used to drive the control seat to rotate, and the control seat can drive the hopper to rotate, thereby adjusting the angle of the hopper and improving the applicability of the hopper to different angle unloading requirements.
[0020] Optionally, the control member includes a control sleeve and a control screw, the control sleeve is hingedly arranged on the control seat, and the control screw is threadedly arranged on the control sleeve and hingedly arranged on the concrete mixer.
[0021] By adopting the above technical scheme, the control member is used to drive the control seat to rotate, and the control seat can drive the hopper to rotate, thereby adjusting the angle of the hopper and improving the applicability of the hopper to different angle unloading requirements.
[0022] In summary, the present application has at least one of the following beneficial technical effects:
[0023] 1. The cover body encloses the hopper, reduces the pollution of rain and dust on the concrete in the conveying process, and the worker starts the vibration motor, the vibration motor drives the hopper to vibrate, the buffer support supports the hopper and provides buffer for the hopper during the vibration process, improves the conveying speed of the concrete in the hopper, reduces the probability of the hopper being blocked by the concrete, and improves the problem that the concrete is difficult to be compatible with the concrete conveying efficiency and conveying quality when discharging from the hopper;
[0024] 2. The size of the opening between the two baffles is adjusted, thereby adjusting the size of the outlet of the concrete on the hopper, and facilitating the worker to control the flow of the concrete flowing out of the hopper;
[0025] 3. The control seat can drive the hopper to rotate, thereby adjusting the angle of the hopper and improving the applicability of the hopper to different angle unloading requirements. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic view of a concrete production discharge hopper according to an embodiment of the present application.
[0027] Figure 2 is a structural schematic view of another view according to an embodiment of the present application.
[0028] Figure 3 is a structural schematic view of a hopper according to an embodiment of the present application.
[0029] : 1, hopper; 2, cover body; 3, vibration motor; 4, buffer support; 41, frame body; 42, telescopic rod; 421, guide sleeve; 422, guide rod; 423, buffer spring; 43, rubber pad; 5, adjusting mechanism; 51, baffle; 52, driving assembly; 521, worm gear; 522, worm; 6, control seat; 7, control piece; 71, control sleeve; 72, control screw. DETAILED DESCRIPTION
[0030] The following will be described in detail with reference to the accompanying drawings. Figures 1-3 The application is further described in detail.
[0031] The application discloses a concrete production lower hopper.
[0032] Referring to Figure 1 , Figure 2 , the concrete production lower hopper comprises a hopper 1, a cover body 2, a vibration motor 3, a buffer support 4 and an adjusting mechanism 5, the control seat 6 is hingedly installed on the hopper 1 in the vertical direction, and the control seat 6 is hingedly installed on the discharge port of the concrete mixer in the horizontal direction; the cover body 2 is buckled on the opening side of the hopper 1, and the cover body 2 seals the upper opening of the hopper 1, and in the embodiment, the cover body 2 is an acrylic plate, which has the characteristics of high transparency, high toughness, good shock resistance and good impact resistance.
[0033] The worker aligns the hopper 1 with the feeding port of the transport tank truck, opens the valve of the discharge port of the concrete mixer, and then the mixed concrete can be conveyed into the concrete tank truck through the hopper 1, and in the conveying process, the cover body 2 seals the upper opening of the hopper 1, thereby reducing the pollution of rainwater and dust to the concrete.
[0034] Referring to Figure 1 , the control seat 6 is provided with a control piece 7, the control piece 7 is used for driving the control seat 6 to rotate, the control piece 7 comprises a control sleeve 71 and a control screw 72, the control sleeve 71 is hingedly installed on the control seat 6, and the control screw 72 is threadedly installed on the inner wall of the control sleeve 71, and the control screw 72 is hingedly connected with the concrete mixer.
[0035] The worker rotates the control screw 72, the control screw 72 drives the control sleeve 71 to move away from or close to the control screw 72, the control sleeve 71 can push the hopper 1, so that the hopper 1 drives the control seat 6 to rotate in the horizontal direction and is positioned at the current position after rotation, that is, the angle of the hopper 1 in the horizontal direction can be adjusted, so that the worker can align the hopper 1 with the feeding port of the transport tank truck, and the applicability of the hopper 1 to different unloading angles is improved.
[0036] Referring to Figure 1 , Figure 2The vibrating motor 3 is installed on the hopper 1, and the buffer bracket 4 is installed on the hopper 1. The buffer bracket 4 is used to provide support and buffer for the hopper 1. The buffer bracket 4 includes a frame 41, a telescopic rod 42, and a rubber pad 43. The frame 41 is installed on the ground at the discharge port of the concrete mixer. Multiple telescopic rods 42 are installed on the frame 41. The telescopic rods 42 always have a tendency to extend. The telescopic rod 42 includes a guide sleeve 421, a guide rod 422, and a buffer spring 423. The guide sleeve 421 is installed vertically on the frame 41. The guide rod 422 is slidably inserted into the guide sleeve 421. The buffer spring 423 is sleeved on the guide rod 422. One end of the buffer spring 423 is installed on the guide sleeve 421, and the other end of the buffer spring 423 is installed on the guide rod 422. The buffer spring 423 always has a tendency to drive the guide rod 422 away from the guide sleeve 421. The rubber pad 43 is installed on the guide rod 422 and abuts against the bottom of the hopper 1.
[0037] During the unloading process, the staff starts the vibration motor 3, which drives the hopper 1 to vibrate, thus driving the concrete in the hopper 1 to be unloaded quickly into the transport truck, increasing the unloading speed of the concrete in the hopper 1 and reducing the probability of the concrete clogging the hopper 1. During the vibration of the hopper 1, the hopper 1 can rotate vertically with the vibration. When rotating, the hopper 1 squeezes the rubber pad 43, and at the same time, the rubber pad 43 transmits the force to the guide rod 422, causing the guide rod 422 to slide in the guide sleeve 421 towards the guide sleeve 421. During the movement of the guide rod 422, it squeezes the buffer spring 423 to compress, thereby providing support for the hopper 1 during the vibration process and providing buffer for the hopper 1, reducing the possibility of damage to the hopper 1 during the vibration process and extending the service life of the hopper 1.
[0038] Reference Figure 1 , Figure 3 An adjusting mechanism 5 is installed on the hopper 1. The adjusting mechanism 5 is used to adjust the size of the discharge port of the hopper 1. The adjusting mechanism 5 includes a baffle 51 and a drive assembly 52. A baffle 51 is hinged on each side of the hopper 1 in a direction that approaches each other. The baffle 51 is in contact with the inner wall of the hopper 1. The drive assembly 52 is installed on the hopper 1. The drive assembly 52 is used to drive the baffle 51 to rotate. The drive assembly 52 includes a worm gear 521 and a worm 522. The worm gear 521 is coaxially installed on the hinge shaft of the baffle 51. The worm 522 is rotatably installed on the hopper 1 and meshes with the worm gear 521.
[0039] The worker rotates the worm 522, the worm 522 drives the worm gear 521 to rotate, the worm gear 521 drives the articulated shaft of the baffle plate 51 to rotate, and then drives the baffle plate 51 to rotate towards the direction of approaching or moving away from the other baffle plate 51, adjusts the gap between the two baffle plates 51, and then adjusts the size of the opening between the two baffle plates 51, so that the flow of concrete flowing out of the hopper 1 can be controlled when the concrete flows out of the hopper 1, so that the worker can control the flow of concrete flowing out of the hopper 1 according to the demand, and in the process of rotating the baffle plate 51, the baffle plate 51 is attached to the inner wall of the hopper 1, and the baffle plate 51 can also push away the concrete adhered to the inner wall of the hopper 1, reduce the amount of concrete adhered to the inner wall of the hopper 1, and then reduce the probability of the hopper 1 being blocked.
[0040] The implementation principle of the concrete production discharge hopper according to an embodiment of the application is as follows: a worker rotates the hopper 1 to align the hopper 1 with the feed inlet of the transport tank car, and then discharges the concrete in the concrete mixer into the hopper 1, so that the concrete can be introduced into the transport tank car through the hopper 1. In the process of flowing of the concrete in the hopper 1, the cover 2 shields the upper part of the hopper 1, reduces the pollution of rainwater and dust to the concrete in the conveying process, and at the same time, the worker starts the vibration motor 3 to intermittently vibrate the hopper 1. The hopper 1 vibrates in the vertical direction, the buffer support 4 supports and provides buffer for the hopper 1, reduces the probability of damage to the hopper 1, improves the conveying speed of the concrete in the hopper 1, reduces the probability of the hopper 1 being blocked by the concrete, and then improves the problem that the concrete discharge hopper is difficult to compatible with the concrete conveying efficiency and conveying quality.
[0041] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.
Claims
1. A concrete production drop hopper characterized by: The device includes a hopper (1), a cover (2), a vibrating motor (3), and a buffer bracket (4). The hopper (1) is vertically hinged on the concrete mixer. The cover (2) is mounted on the hopper (1) and is used to close the upper opening of the hopper (1). The vibrating motor (3) is mounted on the hopper (1). The buffer bracket (4) is mounted on the hopper (1) and is used to provide support and buffer for the hopper (1).
2. A concrete production drop hopper according to claim 1, characterized in that: The buffer support (4) includes a frame (41), a telescopic rod (42) and a rubber pad (43). Multiple telescopic rods (42) are provided on the frame (41). The rubber pad (43) is provided on the telescopic rod (42) and abuts against the hopper (1). The telescopic rod (42) always has a tendency to extend.
3. A concrete production hopper according to claim 2, characterized in that: The telescopic rod (42) includes a guide sleeve (421), a guide rod (422), and a buffer spring (423). The guide sleeve (421) is mounted on the frame (41), the guide rod (422) is slidably inserted into the guide sleeve (421), the rubber pad (43) is mounted on the guide rod (422), and the two ends of the buffer spring (423) are respectively mounted on the guide sleeve (421) and the guide rod (422).
4. A concrete production hopper according to claim 1, characterized in that: The hopper (1) is provided with an adjustment mechanism (5) for adjusting the size of the feed opening of the hopper (1). The adjustment mechanism (5) includes a baffle (51) and a drive assembly (52). The baffle (51) is hinged on both sides of the hopper (1). The drive assembly (52) is provided on the hopper (1) and is used to drive the baffle (51) to rotate.
5. A concrete production hopper according to claim 4, characterized in that: The drive assembly (52) includes a worm gear (521) and a worm (522). The worm gear (521) is coaxially mounted on the hinge shaft of the baffle (51), and the worm (522) is rotatably mounted on the hopper (1) and meshes with the turbine.
6. A concrete production hopper according to claim 4, characterized in that: The baffle (51) is attached to the inner wall of the hopper (1).
7. A concrete production hopper according to claim 1, characterized in that: A control seat (6) is hinged on the hopper (1) in the vertical direction. The control seat (6) is hinged on the concrete mixer in the horizontal direction. A control component (7) is provided on the control seat (6) to drive the control seat (6) to rotate.
8. A concrete production hopper according to claim 7, characterized in that: The control component (7) includes a control sleeve (71) and a control screw (72). The control sleeve (71) is hinged to the control base (6), and the control screw (72) is threaded onto the control sleeve (71) and hinged to the concrete mixer.