Special-shaped atmosphere lamp hard light guide strip pressing device
By designing a pressing device for rigid light guide strips of irregularly shaped ambient lights, and using a cylinder to drive the step-by-step pressing of the curved and straight edges of the light guide strip, the problem of light guide strip breakage during the pressing process was solved, achieving an efficient and stable pressing and installation process.
Patent Information
- Application Number
- CN202423088039.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-14
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-14
AI Technical Summary
The existing rigid light guide strips for irregularly shaped ambient lights are prone to breakage under stress during the pressing process due to the difficulty in controlling the length and deformation.
A rigid light guide strip pressing device for irregularly shaped ambient lights is adopted, including a base, a lower mold, a first upper mold, and a second upper mold. The upper mold is driven by a cylinder to press the lower mold, pressing the arc-shaped part and the straight edge part of the light guide strip in stages. The arc-shaped part is fixed first by the second driving part to reduce the influence of dimensional tolerance during the overall pressing. Combined with the design of the limiting rod and the mounting groove, the mold is easy to disassemble and install.
This effectively reduces the risk of breakage of the light guide strip during the pressing process, and improves work efficiency and ease of installation.
Smart Images

Figure CN223590145U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to light bar press fit technical field especially relates to a special atmosphere lamp hard light bar press fit device. BACKGROUND
[0002] The special atmosphere lamp hard light bar is an innovative light source design for in-vehicle or indoor atmosphere lighting, which combines the characteristics of "special shape" (irregular shape) and "hard light bar" (hard light bar material), and is commonly used in automotive interiors, home lighting and other decorative applications. The light bar is a lighting device that uses light guiding principles, usually made of transparent or translucent materials. When the light source enters through one end of the light bar, the light will propagate through total reflection within the bar-shaped body until it is emitted from the other end or side of the bar. An important feature of the light bar is that the light is uniform and soft, which can avoid local over-brightness or over-darkness. The hard light bar is more solid in material than the soft light bar and can withstand higher pressure and external force, making it suitable for long-term use. During the processing of the special atmosphere lamp hard light bar, the light bar needs to be pressed into the atmosphere lamp bracket.
[0003] The existing light bar press fit method is to make an upper mold and a lower mold according to the shapes of the atmosphere lamp bracket and the light bar, and then to put the bracket and the light bar into the lower mold after pre-installation. The upper mold presses the light bar into the bracket groove. Since the atmosphere lamp bracket and the light bar are slender and special-shaped injection molded parts, the overall length and deformation are difficult to control. After forced pressing, the light bar with a larger tolerance in the special-shaped part is prone to breakage under stress. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problem of breakage of the light bar with a larger tolerance in the special-shaped part under stress due to the difficulty in controlling the overall length and deformation of the slender and special-shaped injection molded parts of the atmosphere lamp bracket and the light bar, and proposes a special atmosphere lamp hard light bar press fit device.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A special atmosphere lamp hard light bar press fit device, comprising a base and a lower mold, the lower mold being installed above the base, further comprising: a first upper mold arranged above the lower mold, wherein the base is provided with a first driving part for driving the first upper mold to press fit the lower mold; a second upper mold arranged above the lower mold, wherein the second upper mold is arranged in parallel with the inclined surface of the lower mold, and the base is provided with a second driving part for driving the second upper mold to press fit the inclined surface of the lower mold.
[0007] In order to drive the first upper die to press the lower die, preferably, the top of the base is fixedly connected with a support frame, the first driving part comprises a first cylinder fixedly connected with the top of the support frame, and the first upper die is connected with the telescopic end of the first cylinder.
[0008] In order to drive the second upper die to press the lower die, further, the second driving part comprises a second cylinder fixedly connected with the inner side of the support frame, and the second upper die is connected with the telescopic end of the second cylinder.
[0009] In order to facilitate the disassembly of the first upper die and the second upper die, still further, the telescopic end of the first cylinder is fixedly connected with a first fixed plate, the first upper die is fixedly connected with the bottom of the first fixed plate through screws, the telescopic end of the second cylinder is fixedly connected with a second fixed plate, and the second upper die is fixedly connected with one side of the second fixed plate close to the lower die through screws.
[0010] In order to improve the stability of the first upper die pressing, still further, the top of the first fixed plate is fixedly connected with a support rod, and the support rod is slidingly connected with the support frame.
[0011] In order to improve the stability of the support frame, preferably, the support frame is fixedly connected with a first rib plate and a second rib plate respectively.
[0012] In order to facilitate the installation and disassembly of the lower die, preferably, the top of the base is fixedly connected with a mounting seat, the bottom of the lower die is fixedly connected with a mounting strip, and the top of the mounting seat is provided with a mounting groove matched with the mounting strip.
[0013] In order to facilitate the installation and disassembly of the lower die, further, the outer side of the mounting seat is fixedly connected with a fixed block, a limiting rod is slidingly connected between the fixed block and the mounting seat, one end of the limiting rod away from the fixed block is fixedly connected with a protrusion, and the end of the limiting rod extending into the mounting groove is provided in a semispherical shape.
[0014] In order to facilitate the installation and disassembly of the lower die, further, the outer side of the mounting seat is fixedly connected with a fixed block, a limiting rod is slidingly connected between the fixed block and the mounting seat, one end of the limiting rod away from the fixed block is fixedly connected with a protrusion, and the end of the limiting rod extending into the mounting groove is provided in a semispherical shape.
[0015] Compared with the prior art, the utility model provides a hard light guide strip pressing device for special-shaped atmosphere lamp, which has the following beneficial effects:
[0016] 1. The special-shaped atmosphere lamp hard light guide bar pressing device, the second driving part drives the second upper die to first press and fix the arc-shaped part and the tail end positioning column of the light guide bar, then the first driving part drives the first upper die to press the straight edge part of the light guide bar, since the arc-shaped part and the positioning column of the light guide bar are relatively short, the stress caused by the size tolerance is much smaller than that of the whole pressing, and the fracture of the light guide bar is improved.
[0017] 2. The special-shaped atmosphere lamp hard light guide bar pressing device, by pulling the protrusion outward, the protrusion drives the limiting rod to slide outward and make it away from the limiting groove, then pulling the lower die upward to pull out the mounting bar from the mounting groove, the lower die can be detached from the mounting seat, so as to facilitate the installation of the atmosphere lamp support and the light guide bar on the lower die, and improve the work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The utility model provides a special-shaped atmosphere lamp hard light guide bar pressing device's axial measurement structure schematic diagram;
[0019] Figure 2 The utility model provides a special-shaped atmosphere lamp hard light guide bar pressing device's first upper die and second upper die structure schematic diagram;
[0020] Figure 3 The utility model provides a special-shaped atmosphere lamp hard light guide bar pressing device's lower die and mounting bar structure schematic diagram;
[0021] Figure 4 The utility model provides a special-shaped atmosphere lamp hard light guide bar pressing device's fixed block section and mounting seat structure schematic diagram;
[0022] Figure 5 The utility model provides a special-shaped atmosphere lamp hard light guide bar pressing device, Figure 4 The utility model provides a special-shaped atmosphere lamp hard light guide bar pressing device's A part enlarged structure schematic diagram.
[0023] In the figure: 1, base; 201, first upper die; 202, second upper die; 203, first air cylinder; 204, second air cylinder; 205, first fixed plate; 206, second fixed plate; 4, lower die; 5, support frame; 6, support rod; 7, first rib plate; 8, second rib plate; 9, mounting seat; 10, mounting groove; 11, mounting bar; 12, limiting groove; 13, fixed block; 14, limiting rod; 15, protrusion; 16, sliding groove; 17, limiting ring; 18, spring. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments.
[0025] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present utility model.
[0026] Embodiment
[0027] With reference to Figures 1-5 The embodiment of the present utility model provides a hard light guide strip pressing device for special-shaped atmosphere lamp, including base 1 and lower mould 4, lower mould 4 is installed above base 1, still include: first upper mould 201, set in the upper of lower mould 4, wherein, the first drive portion of driving first upper mould 201 is provided on base 1 and presses lower mould 4, second upper mould 202 is set in the upper of lower mould 4, wherein, second upper mould 202 is parallel with the inclined plane of lower mould 4, and the second drive portion of driving second upper mould 202 is provided on base 1 and presses the inclined plane of lower mould 4.
[0028] Specifically, by preassembling the light guide strip into the bracket groove and then placing it into the lower mould 4, the second drive portion drives the second upper mould 202 to press and fix the arc-shaped part and the tail end positioning column of the light guide strip first, and then the first drive portion drives the first upper mould 201 to press the straight edge part of the light guide strip. Since the arc-shaped part and the positioning column of the light guide strip are relatively short, the stress caused by the size tolerance is much smaller when this part is pressed alone than when the whole is pressed, and the fracture of the light guide strip is improved.
[0029] The top of the base 1 is fixedly connected with a support frame 5, the first drive portion includes a first cylinder 203 fixedly connected to the top of the support frame 5, the first upper mould 201 is connected to the extension end of the first cylinder 203, and the second drive portion includes a second cylinder 204 fixedly connected to the inner side of the support frame 5, and the second upper mould 202 is connected to the extension end of the second cylinder 204.
[0030] Specifically, the first cylinder 203 and the second cylinder 204 are started respectively, which drives the first upper mould 201 and the second upper mould 202 to press respectively.
[0031] The telescopic end of the first cylinder 203 is fixedly connected with a first fixed plate 205, the first upper die 201 is fixedly connected at the bottom of the first fixed plate 205 through screws, the telescopic end of the second cylinder 204 is fixedly connected with a second fixed plate 206, and the second upper die 202 is fixedly connected at one side of the second fixed plate 206 close to the lower die 4 through screws.
[0032] Specifically, by arranging the first fixed plate 205 and the second fixed plate 206, the first upper die 201 and the second upper die 202 can be disassembled by unscrewing, which facilitates the maintenance and repair of the first upper die 201 and the second upper die 202.
[0033] The top of the first fixed plate 205 is fixedly connected with a support rod 6, the support rod 6 is slidingly connected with the support frame 5, and the support frame 5 is fixedly connected with a first rib plate 7 and a second rib plate 8 respectively.
[0034] Specifically, by arranging the support rod 6, the stability of the first upper die 201 when being pressed down is higher, and the first rib plate 7 and the second rib plate 8 are used to strengthen the stability of the overall structure.
[0035] The top of the base 1 is fixedly connected with a mounting seat 9, the bottom of the lower die 4 is fixedly connected with a mounting strip 11, the top of the mounting seat 9 is provided with a mounting groove 10 matched with the mounting strip 11, the outer side of the mounting seat 9 is fixedly connected with a fixed block 13, a limiting rod 14 is slidingly connected between the fixed block 13 and the mounting seat 9, one end of the limiting rod 14 away from the fixed block 13 is fixedly connected with a protrusion 15, and the end of the limiting rod 14 extending into the mounting groove 10 is provided in a semispherical shape, wherein the mounting strip 11 is provided with a limiting groove 12 matched with the limiting rod 14, the bottom of the mounting strip 11 is provided with an inclined surface, the inside of the fixed block 13 is provided with a sliding groove 16, the limiting rod 14 is fixedly connected with a limiting ring 17, the limiting ring 17 is slidingly connected with the inner wall of the sliding groove 16, a spring 18 is fixedly connected between the limiting ring 17 and the inner wall of the sliding groove 16, and the inclined surface of the mounting strip 11 is directly below the limiting groove 12.
[0036] Specifically, by pulling the protrusion 15 outward, the protrusion 15 drives the limiting rod 14 to slide outward and make it leave the limiting groove 12, then the lower die 4 is pulled upward to pull out the mounting strip 11 from the mounting groove 10, so that the lower die 4 can be disassembled from the mounting seat 9, thereby facilitating the installation of the atmosphere lamp support and the light guide strip on the lower die 4, and improving the work efficiency. When installing, the mounting strip 11 is inserted into the mounting groove 10, the inclined surface of the mounting strip 11 is in contact with the spherical surface of the limiting rod 14 to press the limiting rod 14, so that the limiting rod 14 drives the limiting ring 17 to slide along the sliding groove 16 and compresses the spring 18. After the mounting strip 11 is completely installed into the mounting groove 10, the spring 18 is reset, so that the limiting rod 14 is inserted into the limiting groove 12, and the installation is convenient.
[0037] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A pressing device for a rigid light guide strip of an irregularly shaped ambient light, comprising a base (1) and a lower mold (4), wherein the lower mold (4) is mounted above the base (1), characterized in that, Also includes: The first upper mold (201) is positioned above the lower mold (4). The base (1) is provided with a first driving part that drives the first upper mold (201) to press the lower mold (4); The second upper mold (202) is disposed above the lower mold (4). The second upper mold (202) and the lower mold (4) are arranged parallel to each other on the inclined surface, and the base (1) is provided with a second driving part that drives the second upper mold (202) to press the inclined surface of the lower mold (4).
2. The pressing device for rigid light guide strips of irregularly shaped ambient lights according to claim 1, characterized in that, The base (1) is fixedly connected to a support frame (5), and the first drive unit includes a first cylinder (203) fixedly connected to the top of the support frame (5). The first upper mold (201) is connected to the telescopic end of the first cylinder (203).
3. The pressing device for rigid light guide strips of irregularly shaped ambient lights according to claim 2, characterized in that, The second drive unit includes a second cylinder (204) fixedly connected to the inside of the support frame (5), and the second upper mold (202) is connected to the telescopic end of the second cylinder (204).
4. The pressing device for rigid light guide strips of irregularly shaped ambient lights according to claim 3, characterized in that, The telescopic end of the first cylinder (203) is fixedly connected to a first fixing plate (205), the first upper mold (201) is fixedly connected to the bottom of the first fixing plate (205) by screws, the telescopic end of the second cylinder (204) is fixedly connected to a second fixing plate (206), and the second upper mold (202) is fixedly connected to the side of the second fixing plate (206) near the lower mold (4) by screws.
5. The pressing device for rigid light guide strips of irregularly shaped ambient lights according to claim 4, characterized in that, A support rod (6) is fixedly connected to the top of the first fixing plate (205), and the support rod (6) is slidably connected to the support frame (5).
6. The pressing device for rigid light guide strips of irregularly shaped ambient lights according to claim 2, characterized in that, The support frame (5) is fixedly connected to the first rib (7) and the second rib (8).
7. The pressing device for rigid light guide strips of irregularly shaped ambient lights according to claim 1, characterized in that, The top of the base (1) is fixedly connected to a mounting seat (9), and the bottom of the lower mold (4) is fixedly connected to a mounting strip (11). The top of the mounting seat (9) is provided with a mounting groove (10) that matches the mounting strip (11).
8. The pressing device for rigid light guide strips of irregularly shaped ambient lights according to claim 7, characterized in that, A fixing block (13) is fixedly connected to the outer side of the mounting base (9). A limiting rod (14) is slidably connected between the fixing block (13) and the mounting base (9). A protrusion (15) is fixedly connected to the end of the limiting rod (14) away from the fixing block (13). The end of the limiting rod (14) that extends into the mounting groove (10) is set to be hemispherical. The mounting strip (11) has a limiting groove (12) that matches the limiting rod (14). The bottom of the mounting strip (11) has an inclined surface. The inside of the fixing block (13) has a sliding groove (16). A limiting ring (17) is fixedly connected to the limiting rod (14). The limiting ring (17) is slidably connected to the inner wall of the sliding groove (16). A spring (18) is fixedly connected between the limiting ring (17) and the inner wall of the sliding groove (16).