Corner testing fixture for optical lens

Abstract

The utility model relates to the technical field of optical lens detection, and discloses an optical lens corner detection tool, which comprises a Y-axis linear module, a vacuum chuck, a rotary motor and an optical lens edge detector, the Y-axis linear module is used for feeding optical lenses, and a Y-axis moving sliding table of the Y-axis linear module is provided with a containing disc matched with the optical lenses to be placed. The vacuum chuck is used for adsorbing and fixing the optical lens on the placing disc, the rotary motor is used for driving the vacuum chuck and the adsorbed and fixed optical lens to rotate, the rotary motor is mounted on the XZ-axis linear module, and the XZ-axis linear module acts to drive the vacuum chuck and the rotary motor to move to a detection station; and the optical lens edge detector is used for carrying out corner detection on the optical lens on the detection station. Automatic feeding, fixing and rotating of the optical lens can be achieved, it is ensured that a detection window is accurately aligned with a detection station, manual intervention is reduced, and labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to optical lens detection technical field, concretely relates to an optical lens corner testing fixture. BACKGROUND

[0002] In the production process of optical lens, ensuring the accuracy of lens corner is the key step to ensure product quality. The traditional optical lens corner detection usually relies on manual operation, that is, manually rotating the lens on the optical lens support seat, and then detecting the optical lens edge detector. This manual operation has certain limitations in production efficiency, detection accuracy and consistency.

[0003] The traditional manual detection method needs time for lens placement, rotation and alignment, which takes a long time and leads to low production efficiency. Manual operation cannot guarantee the accuracy of rotating the lens each time, which may cause errors in the detection results and affect product quality. Due to the difference in skill level and operation habit of the operator, the consistency of the detection process is poor, and it is difficult to ensure that each lens can be detected with the same standard. Long-time manual operation not only has low efficiency, but also requires high physical and attention of the operator, which is easy to cause fatigue and misoperation.

[0004] In view of this, we propose an optical lens corner testing fixture for optical lens detection by automatic feeding, fixing and rotating the lens to solve the above problems. CONTENT OF THE UTILITY MODEL

[0005] The present application aims to solve the technical problem that the optical lens corner detection in the prior art usually relies on manual operation, which has certain limitations in production efficiency, detection accuracy and consistency.

[0006] To achieve the above purpose, the utility model provides the following technical scheme:

[0007] An optical lens corner testing fixture, comprising a Y-axis linear module, a vacuum chuck, a rotary motor, and an optical lens edge detector; the Y-axis linear module is used for feeding the optical lens, and a placement disc for placing the optical lens is arranged on the Y-axis moving slide table of the Y-axis linear module;

[0008] The vacuum chuck is used for adsorbing and fixing the optical lens on the placement disc, and the rotary motor is used for driving the vacuum chuck and the adsorbed and fixed optical lens to rotate. The rotary motor is installed on the XZ-axis linear module, and moves to the detection station by driving the vacuum chuck and the rotary motor through the XZ-axis linear module;

[0009] The optical lens edge detector is used for corner detection of the optical lens on the detection station.

[0010] As preferred, the Y-axis linear module is fixed on the base, and a moving seat is arranged on the Y-axis moving slide of the Y-axis linear module, and the placing disc is locked and fixed on the top of the moving seat through locking nuts.

[0011] As preferred, the placing disc is uniformly provided with circular placing grooves for positioning and placing the optical lens.

[0012] As preferred, two vertical frames are arranged on the top of the base, the X-axis linear module of the XZ-axis linear module is fixed on the two vertical frames, the Z-axis linear module is fixed on the X-axis moving slide of the X-axis linear module, and a motor support is fixedly arranged on the Z-axis moving slide of the Z-axis linear module and matched with the rotary motor. The fixing mode of the X-axis linear module and the Z-axis linear module allows accurate vertical and horizontal movement, which is crucial for accurate positioning and detection of the lens.

[0013] As preferred, the output shaft of the rotary motor is fixedly connected with the U-shaped frame, the vacuum suction disc is fixed on the bottom plate of the U-shaped frame, and the center of the vacuum suction disc is coaxial with the output shaft of the rotary motor. The fixed connection of the rotary motor and the U-shaped frame provides a stable rotating platform, the vacuum suction disc is fixed on the bottom plate of the U-shaped frame and coaxial with the output shaft of the rotary motor, which can ensure that the lens remains central symmetry during rotation, thereby improving the detection accuracy.

[0014] As preferred, the optical lens edge detector is bound and fixed on the bracket on one side of the base by a hoop, a vertical straight slot is arranged on the bracket, the hoop is fixed on the bracket by penetrating the bolt matched with the straight slot and the nut, and the detection window of the optical lens edge detector is aligned with the detection station. The vertical straight slot on the bracket and the fixing mode of the bolt matched with the nut provide high stability and adjustability, which helps to maintain the accuracy and repeatability of the detection process.

[0015] Compared with the prior art, the technical effects and advantages of the utility model are:

[0016] The Y-axis linear module of the optical lens corner detection tool automatically feeds, places the optical lens on the placing disc provided with the circular placing groove, and fixes the optical lens by the vacuum suction disc; the rotary motor drives the lens to rotate, and cooperates with the movement of the XZ-axis linear module to move the lens to the detection station; the optical lens edge detector detects the edge and corner of the lens, and judges whether the lens meets the process requirements by measuring the shape, size and position of the edge.

[0017] The design of the optical lens edge corner detector brings significant production efficiency improvement and product quality assurance. The precise positioning of the circular placement groove reduces the positional deviation of the lens during the detection process, thereby reducing the risk of repeated detection or false detection. The process of automatically feeding, fixing, and rotating the lens, combined with high-precision edge detection technology, ensures the reliability of the detection results and improves the efficiency and consistency of the entire detection process.

[0018] The overall structural design of the optical lens edge corner detector focuses on stability and adjustability. The vertical supports on both sides of the base provide stable support for the XZ-axis linear module, ensuring the accuracy of the module during movement. The fixing method of the detector allows for quick adjustment, ensuring that the detection window is accurately aligned with the detection station. These design features enable the detector to adapt to different specifications of optical lenses, have a wide range of applications, and reduce manual intervention and labor costs. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 is the first perspective view of the present utility model;

[0020] Fig. 2 is the second perspective view of the present utility model;

[0021] Fig. 3 is a structural schematic view of the optical lens edge detector and the bracket of the present utility model.

[0022] In the figure: 1, Y-axis linear module; 2, optical lens; 3, Y-axis moving slide; 4, placement disc; 5, vacuum chuck; 6, rotary motor; 7, optical lens edge detector; 8, base; 9, moving seat; 10, locking nut; 11, circular placement groove; 12, vertical support; 13, Z-axis linear module; 14, X-axis linear module; 15, X-axis moving slide; 16, Z-axis moving slide; 17, motor support; 18, U-shaped frame; 19, clamp; 20, bracket; 21, straight slot; 22, bolt. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present utility model.

[0024] The following will be combined with the drawings in the embodiments of the present utility model, Figs. 1-3 The present application will be further described in detail,

[0025] The embodiment of the application discloses an optical lens edge detection device, which comprises a Y-axis linear module 1, a vacuum chuck 5, a rotary motor 6 and an optical lens edge detector 7. The Y-axis linear module 1 is used for feeding optical lenses 2, and a placing disc 4 for placing the optical lenses 2 is arranged on a Y-axis moving slide table 3 of the Y-axis linear module 1. The Y-axis linear module 1 is fixed on a base 8, a moving seat 9 is arranged on the Y-axis moving slide table 3 of the Y-axis linear module 1, and the placing disc 4 is locked and fixed on the top of the moving seat 9 through locking nuts 10. The moving seat 9 is locked and fixed on the top of the placing disc 4 through the locking nuts 10, and the optical lenses 2 can be quickly and stably fixed through the structure design, so that the lenses cannot move or shift during the detection process. Meanwhile, the fixing mode is convenient for quickly replacing placing discs 4 of different specifications, and the adaptability and flexibility of the equipment are improved. The placing disc 4 is uniformly provided with circular placing grooves 11 for positioning and placing the optical lenses 2. The circular placing grooves 11 can accurately position the optical lenses 2, and the position of the lenses during the detection process is accurate. This helps to improve the detection efficiency and accuracy, and reduces repeated detection or false detection caused by the position deviation of the lenses.

[0026] The vacuum chuck 5 is used for adsorbing and fixing the optical lenses 2 on the placing disc 4, the rotary motor 6 is used for driving the vacuum chuck 5 and the adsorbed and fixed optical lenses 2 to rotate, the rotary motor 6 is installed on an XZ-axis linear module, and the vacuum chuck 5 and the rotary motor 6 are moved to a detection station through the action of the XZ-axis linear module.

[0027] Two vertical supports 12 are arranged on the top of the base 8, an X-axis linear module 14 of the XZ-axis linear module is fixed on the two vertical supports 12, a Z-axis linear module 13 is fixed on an X-axis moving slide table 15 of the X-axis linear module 14, and a motor support 17 for fixing the rotary motor 6 is arranged on a Z-axis moving slide table 16 of the Z-axis linear module 13. The vertical supports 12 provide a stable support structure for the XZ-axis linear module, and ensure the stability of the whole module during the movement. The fixing mode of the X-axis linear module 14 and the Z-axis linear module 13 allows accurate vertical and horizontal movement, which is crucial for accurate positioning and detection of the lenses.

[0028] The output shaft of the rotary motor 6 is fixedly connected with a Z-shaped frame 18, the vacuum chuck 5 is fixed on the bottom plate of the Z-shaped frame 18, and the center of the vacuum chuck 5 is coaxial with the output shaft of the rotary motor 6. The fixed connection of the rotary motor 6 and the Z-shaped frame 18 provides a stable rotating platform, the vacuum chuck 5 is fixed on the bottom plate of the Z-shaped frame 18 and coaxial with the output shaft of the rotary motor 6, so that the lenses can keep central symmetry during the rotation, thereby improving the detection accuracy. In addition, the design is also helpful for simplifying the assembly and debugging process.

[0029] The optical lens edge detector 7 is used for edge and corner detection of the optical lenses 2 on the detection station.

[0030] The optical lens edge detector 7 is bound and fixed to the bracket 20 on one side of the base 8 by the clamp 19. The bracket 20 is provided with a vertical straight slot 21, and the clamp 19 is fixed to the bracket 20 by penetrating the straight slot 21 and cooperating with the bolt 22 and the nut. The detection window of the optical lens edge detector 7 is aligned with the detection station. The detector is bound and fixed to the bracket 20 on one side of the base 8 by the clamp 19. This structure allows quick adjustment of the position of the detector, ensuring accurate alignment of the detection window with the detection station. The vertical straight slot 21 on the bracket 20 and the fixing method of the bolt 22 and the nut provide high stability and adjustability, which helps to maintain the accuracy and repeatability of the detection process.

[0031] The optical lens edge detector 7 can be an image sensor or a laser scanning system. The optical lens edge detector 7 can use high-resolution cameras or line array sensors to capture images of the lens edge. These images are then processed to measure the size and shape of the edge. The laser scanning system uses a laser beam to scan the lens edge, and determines the position and shape of the edge by measuring the time or angle of the laser beam reflected back by the lens edge.

[0032] The Y-axis linear module 1 in the optical lens edge detector is responsible for automatically feeding the optical lens 2 to the detection equipment. The Y-axis moving stage 3 of the Y-axis linear module 1 is provided with a placing disc 4 specially matched with the optical lens 2 to ensure stable placement of the lens during transportation. The vacuum suction cup 5 adsorbs the optical lens 2 on the placing disc 4 to ensure that the lens does not move during detection. The vacuum suction cup 5 fixes the lens by generating negative pressure, which has the effect of quick and stable fixation. The rotary motor 6 drives the vacuum suction cup 5 and the adsorbed optical lens 2 to rotate. The rotation action makes each corner of the lens pass through the detection position in turn for comprehensive detection. The rotary motor 6 is installed on the XZ-axis linear module, which is responsible for moving the vacuum suction cup 5 and the rotary motor 6 to the detection station to ensure that the lens is detected in the correct position. The optical lens edge detector 7 detects the corners of the optical lens 2 on the detection station. The detector judges whether it meets the preset process requirements by accurately measuring the shape, size and position of the lens edge and other parameters.

[0033] Through the cooperation of the Y-axis linear module 1, the vacuum chuck 5 and the rotary motor 6, automatic feeding, fixing and rotation of the optical lens 2 are realized, greatly improving the production efficiency. The optical lens edge detector 7 has high-precision measurement capability and can accurately detect the edges and corners of the optical lens 2, ensuring product quality. The entire detection process is automated, and the operator only needs to perform simple equipment setting and monitoring, reducing the operation difficulty. Through the rotating lens method, rapid detection of the edges and corners of the lens is realized, shortening the detection period. The gauge is suitable for optical lenses 2 of various specifications and has a wide range of applications. Automated detection reduces manual intervention and reduces labor costs. At the same time, the reliability and consistency of the detection are improved.

[0034] The optical lens corner gauge automatically feeds through the Y-axis linear module 1, places the lens on the placement disc 4 provided with a circular placement slot 11, and is fixed by the vacuum chuck 5. Then, the rotary motor 6 drives the lens to rotate, and the XZ-axis linear module is responsible for moving the lens to the detection station. On the detection station, the optical lens edge detector 7 accurately measures the shape, size and position of the lens edge to determine whether it meets the process requirements.

[0035] The optical lens corner gauge realizes automated detection of the optical lens 2, greatly improving production efficiency and product quality. The circular placement slot 11 on the placement disc 4 ensures the accuracy of the lens position during detection, reducing the possibility of repeated detection or false detection. At the same time, automatic feeding, fixing and rotation of the lens, as well as high-precision edge detection, ensure the reliability and consistency of the detection results.

[0036] The overall structural design of the optical lens corner gauge focuses on stability and adjustability, such as the vertical supports 12 on both sides of the base 8 providing stable support for the XZ-axis linear module, and the detection instrument's fixed way allowing for quick adjustment to ensure that the detection window is accurately aligned with the detection station. These features make the gauge suitable for optical lenses 2 of various specifications, have a wide range of applications, and reduce manual intervention and labor costs.

[0037] Finally, it should be noted that the above-described preferred embodiments of the present application are not intended to limit the present application, and although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. An optical lens corner testing tool, characterized in that, The utility model relates to a kind of optical lens edge detection device, including: Y-axis linear module (1) is used to feed optical lens (2), Y-axis moving slide table (3) of Y-axis linear module (1) is equipped with the placement tray (4) of cooperation optical lens (2) placement; Vacuum chuck (5) and rotary motor (6), vacuum chuck (5) is used to adsorb fixed optical lens (2) on placement tray (4), rotary motor (6) is used to drive vacuum chuck (5) and adsorbed fixed optical lens (2) to rotate, rotary motor (6) is installed on XZ-axis linear module, and vacuum chuck (5) and rotary motor (6) are moved to detection station by XZ-axis linear module action drive; Optical lens edge detector (7) is used to detect the corner of optical lens (2) on detection station.

2. An optical lens edge angle gauge according to claim 1, characterized in that: Y-axis linear module (1) is fixed on base (8), Y-axis moving slide table (3) of Y-axis linear module (1) is equipped with moving seat (9), and placement tray (4) four corners are locked and fixed on the top of moving seat (9) by locking nut (10).

3. An optical lens edge angle gauge according to claim 1, characterized in that: Placement tray (4) is evenly distributed with circular placement groove (11) for positioning and placing optical lens (2).

4. The optical lens edge angle gauge of claim 2, wherein: Two vertical frames (12) are equipped on the top of base (8) two sides, X-axis linear module (14) on XZ-axis linear module is fixed on two vertical frames (12), Z-axis linear module (13) is fixed on the X-axis moving slide table (15) of X-axis linear module (14), and Z-axis moving slide table (16) of Z-axis linear module (13) is equipped with motor support (17) for cooperation rotary motor (6) installation and fixation.

5. The optical lens edge angle gauge of claim 1, wherein: The output shaft of rotary motor (6) is fixedly connected with the type frame (18), and vacuum chuck (5) is fixed on the bottom plate of the type frame (18), and the center of vacuum chuck (5) is coaxial with the output shaft of rotary motor (6).

6. An optical lens edge angle gauge according to claim 2, wherein: Optical lens edge detector (7) is bound and fixed on the bracket (20) of one side of base (8) by hoop (19), vertical straight slot (21) is equipped on bracket (20), hoop (19) is fixed on bracket (20) by cooperating nut with bolt (22) of straight slot (21) of its penetration, and detection window of optical lens edge detector (7) is aligned with detection station.

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