Full-automatic intelligent carton loading system

Abstract

A full-automatic intelligent carton loading system is provided with a loading stacker crane, a telescopic belt conveyor, a conveying platform, a destacking control mechanism and a stacker crane feeding platform. According to the carton unstacking device, a whole stack of cartons are conveyed to the unstacking station through the feeding platform of the stacker crane, and the corresponding cartons are grabbed by the unstacking manipulator of the unstacking control mechanism in the unstacking station and transferred to the conveying platform of the conveying station; the cartons are conveyed to the truck loading stacker crane through the second roller frame, the first transmission belt, the second transmission belt and the third transmission belt in sequence, so that the cartons are conveyed from the stacker crane feeding platform to a warehouse carriage for truck loading, the labor cost of the middle link is saved, and the physical output of workers is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to paper box loading field especially paper box full -automatic intelligent loading system. BACKGROUND

[0002] With the continuous development of industrial automation, improving production efficiency, reducing labor cost and optimizing working environment become the common goal of many enterprises. Under this background, full -automatic intelligent loading system as part of the automation solution is widely used in paper box loading for realizing the neat stacking of goods from pallet or stacking state to conveyor to truck compartment.

[0003] But the current loading mode mostly adopts artificial mode or semi -automatic device to assist sorting, unstacking, transportation, and logistics information is also collected and tracked by artificial, especially when handling a large number of or heavy goods, for heavy or high stacking goods, artificial handling has high security risk, and in recent years, the aging of population causes the continuous decline of labor age population in China, and the continuous rise of labor cost, and the unstacking labor intensity is big and monotonous, leading to personnel flow.

[0004] Therefore, it is needed to automatically unstack, automatically sort and transport products on the warehouse or production line to the truck compartment by mechanization and automation, realize unmanned and intelligent transportation and loading process, effectively improve working efficiency and reduce the consumption of manpower and material resources. UTILITY MODEL CONTENT

[0005] The utility model provides paper box full -automatic intelligent loading system, and its main purpose is to overcome the defect that manual handling paper box loads the car, and the labor cost is too high.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme:

[0007] The present disclosure provides a paper box full -automatic intelligent loading system, which has:

[0008] The palletizing machine feeding platform is provided with a first roller frame, which transports the whole stack of paper boxes to the unstacking station, and the unstacking station is arranged in the working area of the unstacking manipulator.

[0009] The unstacking control mechanism has a base arranged on one side of the unstacking station, a turntable arranged on the base and an unstacking manipulator arranged on the turntable, and the turntable is used to drive the unstacking manipulator to switch position between the unstacking station and the transportation station.

[0010] The conveying platform has a telescopic belt conveyor, a mounting table and a second roller frame for conveying cartons, the mounting table is arranged on the top of the telescopic belt conveyor, the second roller frame is arranged on the mounting table, the feeding end of the second roller frame is arranged in the conveying station, and the second roller frame is arranged along the extension direction of the mounting table, so that the discharging end of the second roller frame is correspondingly arranged on the side of the feeding end of the telescopic belt conveyor.

[0011] The telescopic belt conveyor is provided with a first pulley mounting frame, a second pulley mounting frame and a third pulley mounting frame, the second pulley mounting frame is stacked on the third pulley mounting frame through a first sliding rail, the first pulley mounting frame is stacked on the second pulley mounting frame through a second sliding rail, the first pulley mounting frame is provided with a first transmission belt for conveying cartons, the second pulley mounting frame is provided with a second transmission belt for conveying cartons, and the third pulley mounting frame is provided with a third transmission belt for conveying cartons, the first transmission belt is used for conveying cartons to the second transmission belt, the second transmission belt is used for conveying cartons to the third transmission belt, and the third transmission belt is used for conveying cartons to the feeding end of the loading and stacking machine.

[0012] The loading and stacking machine is used for loading cartons in the carriage of a truck, the discharging end of the third transmission belt is connected with the feeding end of the loading and stacking machine through the third pulley mounting frame, and the third pulley mounting frame moves together when the loading and stacking machine moves.

[0013] In a possible implementation, a servo motor is arranged on the kinetic energy input end of the turntable, the servo motor is used to drive the turntable to rotate, the mechanical grabbing part of the unstacking manipulator grabs a corresponding carton in the unstacking station, the mechanical grabbing part places the corresponding carton on the second roller frame, and a part of the unstacking manipulator rotates around the turntable, so that the mechanical grabbing part switches positions between the unstacking station and the conveying station.

[0014] In a possible implementation, at least one detection unit is arranged in the unstacking station, the detection unit is used to detect a carton located in the unstacking station, when the detection unit identifies the carton in the unstacking station, the servo motor drives the turntable to rotate, so that the mechanical grabbing part grabs the carton in the unstacking station.

[0015] In a possible implementation, the detection unit identifies the carton through at least one camera, the camera is mounted on a camera mounting frame, and the camera mounting frame is arranged in the unstacking station.

[0016] In a possible implementation, the mechanical grabbing part is provided with a suction cup for grabbing the carton by suction and a first air cylinder, and the suction cup is driven by the first air cylinder to perform suction on the surface of the carton when the mechanical grabbing part is in the unstacking station.

[0017] In a possible implementation, the mechanical grabbing part is provided with a suction cup for grabbing the carton by suction, an unstacking clamp, and a first air cylinder, and the suction cup and the unstacking clamp are driven by the first air cylinder to move towards the carton together so that the suction cup performs suction on the surface of the carton and the unstacking clamp extends to the lower side of the corresponding carton when the mechanical grabbing part is in the unstacking station.

[0018] In a possible implementation, the first roller frame is configured in an “E shape”.

[0019] In a possible implementation, the mounting table is configured in an “L shape”, and the second roller frame is configured in an “L shape”.

[0020] In a possible implementation, the third transmission belt, the second transmission belt, and the first transmission belt are stacked from bottom to top to form a stepped conveying part, the discharge port of the second transmission belt is arranged on the upper side of the feeding port of the third transmission belt, and the discharge port of the first transmission belt is arranged on the upper side of the feeding port of the second transmission belt.

[0021] Compared with the prior art, the present application has the following beneficial effects:

[0022] The present application has the advantages of simple structure and high practicability. The stacked cartons are conveyed to the unstacking station by the stacking and feeding platform, the unstacking manipulator of the unstacking control mechanism grabs the corresponding carton in the unstacking station and transfers the corresponding carton to the conveying platform of the conveying station, the cartons are conveyed to the stacking and feeding platform by the second roller frame, the first transmission belt, the second transmission belt, and the third transmission belt, and the cartons are transported from the stacking and feeding platform to the truck compartment for loading, thereby saving the labor cost of the intermediate link and reducing the physical exertion of the workers. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 FIG. 1 is a structural schematic diagram of a carton full-automatic intelligent loading system.

[0024] Figure 2 FIG. 5 is a structural schematic diagram of an unstacking control mechanism.

[0025] Figure 3 FIG. 8 is a structural schematic diagram of a detection unit.

[0026] Figure 4 Figure 1 is a structural schematic diagram of a transmission platform.

[0027] Figure 5 Figure 2 is a structural schematic diagram of a loading and stacking machine.

[0028] Figure 1 is a structural schematic diagram of a transmission platform. DETAILED DESCRIPTION

[0029] Embodiment 1, referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , the full-automatic intelligent loading system for cartons, characterized in that it comprises a stacking machine feeding platform 1, a de-stacking control mechanism 2, a transmission platform 3, a loading and stacking machine 4, a first roller frame 5, a base 6, a rotary table 7, a de-stacking manipulator 8, an extendable belt conveyor 9, a mounting table 10, a second roller frame 11, a first pulley mounting frame 12, a second pulley mounting frame 13, a third pulley mounting frame 14, a first transmission belt 15, a second transmission belt 16, a third transmission belt 17, a camera 18, a camera mounting frame 19, a first air cylinder 20, a de-stacking clamp 21, a carton 22, a caterpillar wheel 23, a first connecting piece, a second connecting piece, a third connecting piece 24, a detection unit 25, a de-stacking station 26, and a transportation station 27.

[0030] Referring to Figure 5 , the stacking machine feeding platform 1 is provided with the first roller frame 5, which is used to transport the whole stack of cartons 22 to the de-stacking station 26, and the de-stacking station 26 is arranged in the working area of the de-stacking manipulator 8.

[0031] Referring to Figure 1 and Figure 2 , the de-stacking control mechanism 2 comprises the base 6 arranged on one side of the de-stacking station 26, the rotary table 7 arranged on the base 6, and the de-stacking manipulator 8 arranged on the rotary table 7, and the rotary table 7 is used to drive the de-stacking manipulator 8 to switch positions between the de-stacking station 26 and the transportation station 27.

[0032] Referring to Figure 1 and Figure 4, the conveying platform 3 has a telescopic belt conveyor 9, a mounting table 10 and a second roller rack 11 for conveying cartons 22, the mounting table 10 is arranged on the top of the telescopic belt conveyor 9, the second roller rack 11 is arranged on the mounting table 10, the feeding end of the second roller rack 11 is arranged in the conveying station 27, and the second roller rack 11 is arranged along the extension direction of the mounting table 10, so that the discharging end of the second roller rack 11 is arranged on the side of the feeding end of the telescopic belt conveyor 9;

[0033] Referring to Figure 4 , the telescopic belt conveyor 9 is provided with a first pulley mounting rack 12, a second pulley mounting rack 13 and a third pulley mounting rack 14, the second pulley mounting rack 13 is arranged on the third pulley mounting rack 14 through the first slide rail, the first pulley mounting rack 12 is arranged on the second pulley mounting rack 13 through the second slide rail, the first pulley mounting rack 12 is provided with a first transmission belt 15 for conveying cartons 22, the second pulley mounting rack 13 is provided with a second transmission belt 16 for conveying cartons 22, and the third pulley mounting rack 14 is provided with a third transmission belt 17 for conveying cartons 22; the first transmission belt 15 is used for conveying cartons 22 to the second transmission belt 16, the second transmission belt 16 is used for conveying cartons 22 to the third transmission belt 17; and the third transmission belt 17 is used for conveying cartons 22 to the feeding end of the loading and stacking machine 4;

[0034] Referring to Figure 1 , Figure 4 and Figure 5 , the loading and stacking machine 4 is used for loading cartons 22 in the truck compartment, the discharging end of the third transmission belt 17 is connected with the feeding end of the loading and stacking machine 4 through the third pulley mounting rack 14, and when the loading and stacking machine 4 moves, the third pulley mounting rack 14 moves together. The bottom of the loading and stacking machine 4 is provided with a caterpillar wheel 23 for walking, so that the loading and stacking machine 4 has good advancing, retreating and turning functions. The loading and stacking machine 4 gets on the truck from the tail of the truck, accurately walks in the compartment, and completes the product loading in each row and each layer during the retreating process.

[0035] Referring to Figure 1 and Figure 2 , the kinetic energy input end of the turntable 7 is provided with a servo motor, the servo motor is used for driving the turntable 7 to rotate, the mechanical grabbing part of the unstacking manipulator 8 grabs the corresponding carton 22 in the unstacking station 26, and the mechanical grabbing part places the corresponding carton 22 on the second roller rack 11. Part of the unstacking manipulator 8 rotates around the turntable 7, so that the mechanical grabbing part switches positions between the unstacking station 26 and the conveying station 27.

[0036] Referring to Figure 1 , the first roller rack 5 is configured in an "E" shape.

[0037] Referring to Figure 1 and Figure 4 , the mounting table 10 is configured in an "L shape", and the second roller frame 11 is configured in an "L shape".

[0038] Referring to Figure 1 and Figure 2 , the mechanical grabbing part is provided with a suction cup for grabbing the carton 22 by suction and a first air cylinder 20 for driving the suction cup to perform suction on the surface of the carton 22 when the mechanical grabbing part is in the unstacking station 26.

[0039] Referring to Figure 1 , Figure 2 , Figure 4 and Figure 5 , the working principle is that the whole stack of cartons 22 is conveyed to the unstacking station 26 by the stacking machine feeding platform 1, and the corresponding carton 22 is grabbed by the unstacking manipulator 8 of the unstacking control mechanism 2 in the unstacking station 26 and transferred to the conveying platform 3 of the transport station 27, and then the carton 22 is conveyed to the loading and stacking machine 4 through the second roller frame 11, the first transmission belt 15, the second transmission belt 16 and the third transmission belt 17 in turn, so as to complete the transportation of the carton 22 from the stacking machine feeding platform 1 to the cargo compartment for loading.

[0040] Referring to Figure 1 , Figure 2 , Figure 4 and Figure 5 , when the loading and stacking machine 4 moves forward, the third pulley mounting frame 14 moves forward together, and the third pulley mounting frame 14 moves relatively with the second pulley mounting frame 13 through the first slide rail, when the moving distance of the loading and stacking machine 4 is greater than the length of the third pulley mounting frame 14, the second pulley mounting frame 13 is driven to move towards the moving direction of the loading and stacking machine 4 through the first connecting piece between the third pulley mounting frame 14 and the second pulley mounting frame 13, so that the second pulley mounting frame 13 moves relatively with the first pulley mounting frame 12 through the second slide rail, thereby extending the total length of the telescopic belt conveyor 9 that can transport the carton 22.

[0041] Referring to Figure 1 , Figure 2 , Figure 4 and Figure 5When the truck loading and stacking machine 4 moves backward, the third pulley mounting frame 14 pushes the first connecting member to move a part of the second pulley mounting frame 13 into the underside of the first pulley mounting frame 12, so as to adjust the total length of the telescopic belt conveyor 9 for conveying the carton 22.

[0042] Embodiment Two, referring to Figure 1 、 Figure 2 and Figure 3 The difference between this embodiment two and embodiment one is that at least one detection unit 25 is arranged in the unstacking station 26, the detection unit 25 is used to detect the carton 22 in the unstacking station 26, when the detection unit 25 identifies the carton 22 in the unstacking station 26, the servo motor drives the rotating disc 7 to rotate, so as to make the mechanical grabbing part grab the carton 22 in the unstacking station 26.

[0043] Referring to Figure 1 、 Figure 2 and Figure 3 The detection unit 25 identifies the carton 22 through at least one camera 18, the camera 18 is arranged on a camera mounting frame 19, and the camera mounting frame 19 is arranged in the unstacking station 26.

[0044] The other structures are similar to those of embodiment one, and will not be described here.

[0045] Embodiment Three, referring to Figure 1 and Figure 2 The difference between this embodiment three and embodiment one is that the mechanical grabbing part is provided with a suction cup, an unstacking clamp 21 and a first air cylinder 20, the suction cup is used to grab the carton 22 by adsorption, when the mechanical grabbing part is in the unstacking station 26, the first air cylinder 20 drives the suction cup and the unstacking clamp 21 to move towards the carton 22, so as to make the suction cup adsorb on the surface of the carton 22, and the unstacking clamp 21 extends to the lower side of the carton 22 to hold the corresponding carton 22.

[0046] The other structures are similar to those of embodiment one, and will not be described here.

[0047] Embodiment Four, referring to Figure 1 and Figure 4The difference between the fourth embodiment and the first embodiment is that a control console with a touch screen is arranged on one side of the mounting table 10. The control console is used to control the start and stop of the first motor, the second motor, the third motor and the fourth motor respectively. The first motor is used to drive the rotation of the first pulley to make the first transmission belt 15 transport the carton 22. The second motor is used to drive the rotation of the second pulley to make the second transmission belt 16 transport the carton 22. The third motor is used to drive the rotation of the third pulley to make the third transmission belt 17 transport the carton 22. The fourth motor is used to drive the rotation of the rollers in the second roller frame 11 to make the second roller frame 11 transport the carton 22.

[0048] The other structures are similar to those of the first embodiment, which will not be described here.

[0049] Embodiment five, refer to Figure 1 and Figure 4 The difference between the fifth embodiment and the first embodiment is that the third transmission belt 17, the second transmission belt 16 and the first transmission belt 15 are stacked from bottom to top to form a stepped transport part. The discharge port of the second transmission belt 16 is arranged on the upper side of the discharge port of the third transmission belt 17. The discharge port of the first transmission belt 15 is arranged on the upper side of the discharge port of the second transmission belt 16.

[0050] Refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 The whole stack of cartons 22 is transported to the unstacking station 26 by the stacking machine feeding platform 1. The unstacking manipulator 8 of the unstacking control mechanism 2 grabs the corresponding carton 22 in the unstacking station 26 and transfers it to the transport platform 3 of the transport station 27. The transport platform 3 sequentially transports the carton 22 through the second roller frame 11, the first transmission belt 15, the second transmission belt 16 and the third transmission belt 17 to the loading and stacking machine 4. The length of the first transmission belt 15, the second transmission belt 16 and the third transmission belt 17 is adjusted according to the distance between the loading and stacking machine 4 and the transport platform 3, so that the telescopic belt conveyor 9 can adapt to loading and stacking machines 4 with different distances, thereby more conveniently completing the transportation of the carton 22 from the stacking machine feeding platform 1 to the cargo compartment for loading, saving the labor cost of the intermediate link, reducing the physical exertion of the workers, improving the efficiency, reducing the consumption of manpower and material resources, and effectively solving the problems of large management difficulty, low efficiency and high cost of the existing manual loading.

[0051] Refer to Figure 1 , Figure 2 , Figure 4 and Figure 5When the unstacking clamp 21 moves above the carton 22, the air cylinder controls the suction cup to suck the carton 22; the carton supporting assembly on the side of the unstacking manipulator 8 is controlled by the air cylinder to flip to support the carton 22 below; the inner knob of the unstacking manipulator 8 can manually adjust the height of the carton supporting claw of the unstacking clamp 21 according to the size of the carton 22, thereby improving the flexibility and versatility of unstacking and ensuring that goods of various sizes can be stably and safely loaded.

[0052] With reference to Figure 1 , Figure 2 , Figure 4 and Figure 5 , the loading and stacking machine 4 is connected with the telescopic belt conveyor 9 through the third connecting piece 24, and the telescopic belt conveyor 9 adjusts the length and height in real time along with the advance and retreat and subsidence of the loading and stacking machine 4, so that the two reliably connect in the horizontal and vertical directions and avoid collision, and stably transfer the carton 22 to the loading and stacking machine 4.

[0053] With reference to Figure 1 , Figure 2 , Figure 4 and Figure 5 , the loading and stacking machine 4 gets on the truck from the tail of the truck, accurately walks in the carriage, and completes the loading of the carton 22 row by row and layer by layer in the retreat process.

[0054] The other structures are similar to those of the first embodiment, and will not be described here.

[0055] The above is only a specific embodiment of the present application, but the design concept of the present application is not limited thereto, and any non-essential modification of the present application using the concept should be regarded as an infringement of the protection scope of the present application.

Claims

1. A full-automatic intelligent loading system for carton, characterized in that, Have: Stacker feeding platform, the stacker feeding platform is provided with a first roller frame, the whole stack of cartons is transported to the unstacking station through the first roller frame, the unstacking station is arranged in the working area of the unstacking manipulator; Unstacking control mechanism, the unstacking control mechanism has a base arranged on one side of the unstacking station, a turntable provided on the base, and an unstacking manipulator provided on the turntable, the turntable is used to drive the unstacking manipulator to switch position between the unstacking station and the transport station; The transmission platform has a telescopic belt conveyor, a mounting table and a second roller frame for conveying cartons, the mounting table is provided on the top of the telescopic belt conveyor, the second roller frame is installed on the mounting table, the feeding end of the second roller frame is arranged in the transport station, and the second roller frame is arranged along the extension direction of the mounting table, so that the discharge end of the second roller frame is correspondingly arranged on one side of the feeding end of the telescopic belt conveyor; The telescopic belt conveyor is provided with a first pulley mounting frame, a second pulley mounting frame and a third pulley mounting frame, the second pulley mounting frame is stacked on the third pulley mounting frame through a first slide rail, the first pulley mounting frame is stacked on the second pulley mounting frame through a second slide rail, the first pulley mounting frame is provided with a first transmission belt for conveying cartons, the second pulley mounting frame is provided with a second transmission belt for conveying cartons, and the third pulley mounting frame is provided with a third transmission belt for conveying cartons, the first transmission belt is used to convey cartons to the second transmission belt, the second transmission belt is used to convey cartons to the third transmission belt, and the third transmission belt is used to convey cartons to the feeding end of the loading stacker; and Loading stacker, the loading stacker is used for loading cartons in the truck compartment, the discharge end of the third transmission belt is connected with the feeding end of the loading stacker through the third pulley mounting frame, and when the loading stacker moves, the third pulley mounting frame moves together.

2. The full-automatic intelligent loading system for carton boxes according to claim 1, characterized in that, The kinetic energy input end of the turntable is provided with a servo motor, the servo motor is used to drive the turntable to rotate, the mechanical grabbing part of the unstacking manipulator grabs the corresponding cartons in the unstacking station, the mechanical grabbing part places the corresponding cartons on the second roller frame, and a part of the unstacking manipulator rotates around the turntable, so that the mechanical grabbing part switches position between the unstacking station and the transport station.

3. The full-automatic intelligent loading system for carton boxes according to claim 2, characterized in that, At least one detection unit is arranged in the unstacking station, the detection unit is used to detect the cartons in the unstacking station, when the detection unit identifies the cartons in the unstacking station, the servo motor drives the turntable to rotate, so that the mechanical grabbing part grabs the cartons in the unstacking station.

4. The full-automatic intelligent loading system for carton boxes according to claim 3, characterized in that, The detection unit identifies the cartons through at least one camera, the camera is installed on a camera mounting frame, and the camera mounting frame is arranged in the unstacking station.

5. The full-automatic intelligent loading system for carton boxes according to claim 2, 3 or 4, characterized in that, The mechanical grabbing part is provided with a suction cup and a first air cylinder, the suction cup is used to grab the carton by suction, and the suction cup is driven by the first air cylinder to perform suction on the surface of the carton when the mechanical grabbing part is in the unstacking station.

6. The full-automatic intelligent loading system for carton boxes according to claim 2, 3 or 4, characterized in that, The mechanical grabbing part is provided with a suction cup, an unstacking clamp and a first air cylinder, the suction cup is used to grab the carton by suction, and the suction cup and the unstacking clamp are driven by the first air cylinder to move towards the carton together to make the suction cup perform suction on the surface of the carton, and the unstacking clamp extends to below the carton to lift the corresponding carton.

7. The full-automatic intelligent loading system for carton boxes according to claim 1, 2, 3 or 4, characterized in that, The first roller frame is configured in an "E shape".

8. The full-automatic intelligent loading system for carton boxes according to claim 1, 2, 3 or 4, characterized in that, The mounting table is configured in an "L shape", and the second roller frame is configured in an "L shape".

9. The full-automatic intelligent loading system for carton boxes according to claim 1, 2, 3 or 4, characterized in that, The third transmission belt, the second transmission belt and the first transmission belt are stacked from bottom to top to form a stepped conveying part, the discharge port of the second transmission belt is arranged on the upper side of the feeding port of the third transmission belt, and the discharge port of the first transmission belt is arranged on the upper side of the feeding port of the second transmission belt.

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