Clamp stacking type high-productivity drying system

Abstract

The utility model relates to a clamp stacking type high-productivity drying system which comprises a feeding system for conveying goods to be baked and a discharging system for conveying the baked goods to the next working procedure, a plurality of sets of drying furnaces are arranged between the feeding system and the discharging system, a conveying rail is further arranged between the feeding system and the discharging system, and the conveying rail is connected with the discharging system. A conveying rail is arranged on the conveying system, a carrying mechanism is arranged on the conveying rail, a lifting mechanism is arranged on the feeding system and / or the discharging system, the lifting mechanism lifts goods placed on the feeding system so that new goods can be stacked below the goods to form multilayer goods, and the carrying mechanism carries the multilayer goods into a drying furnace to be baked and dried and then carries the multilayer goods to the discharging system. The lifting mechanism is arranged on the feeding system to lift the clamps to achieve stacking of the clamps, the carrying mechanism carries the multiple layers of clamps into the drying furnace to be dried, the multiple layers of clamps are carried to the discharging system after being baked and dried, and then the clamps are lifted through the lifting mechanism, so that the productivity of a drying line is improved, and the drying cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to drying system field especially relates to a clamp stacking type high -yield drying system. BACKGROUND

[0002] During the processing of the battery, a drying process is needed to reduce the water content of the battery and avoid damage to the battery caused by high water content. The existing traditional drying line carrying clamp mainly relies on a six-axis robot for carrying, and only one set of clamp can be carried at a time, which limits the production capacity of the equipment.

[0003] Chinese patent publication No. CN219531427U relates to the field of battery processing technology and discloses a battery drying system comprising a feeding platform, a carrier, a drying mechanism, a carrying mechanism, and a discharging platform. The feeding platform is used to transport multiple batteries. The carrier includes multiple bearing discs, each of which is used to receive the multiple batteries transported by the feeding platform. The drying mechanism is used to dry the batteries. The carrying mechanism is used to carry the carrier to or away from the drying mechanism. The discharging platform is used to take the dried batteries away from the carrier. The battery drying system of the utility model can improve the efficiency of placing batteries in the drying mechanism, consume less time, and achieve higher efficiency in drying batteries. However, this patent can only transport one carrier at a time, and the transportation efficiency and production capacity are limited, which cannot provide high production capacity. SUMMARY

[0004] The technical problem to be solved by the utility model is that the existing traditional drying line carrying clamp mainly relies on a six-axis robot for carrying, and only one set of clamp can be carried at a time, which limits the production capacity of the equipment. In view of the above defects of the prior art, a clamp stacking type high-yield drying system is provided.

[0005] To solve the above technical problems, the utility model adopts the technical scheme of:

[0006] A clamp stacking type high-yield drying system is constructed, which includes a feeding system for transporting goods to be baked and a discharging system for transporting baked goods to the next process. Multiple drying ovens are arranged between the feeding system and the discharging system. A conveying track is also arranged between the feeding system and the discharging system. A carrying mechanism is arranged on the conveying track. A lifting mechanism is arranged on the feeding system and / or the discharging system. The lifting mechanism lifts the goods placed on the feeding system to stack new goods below to form multiple layers of goods. The carrying mechanism carries the multiple layers of goods into the drying oven for baking and drying, and then carries them to the discharging system.

[0007] Preferably, the drying system further comprises a clamp in which goods are placed, and the lifting mechanism lifts the clamp to stack the clamp to achieve the stacking of the goods.

[0008] Preferably, the feeding system comprises a feeding conveying line for conveying the goods to be dried, and a feeding robot for carrying the goods on the feeding conveying line, and the feeding system further comprises a feeding drum logistics line, the feeding drum logistics line is provided with a lifting mechanism, and the clamps are stacked on the feeding drum logistics line.

[0009] Preferably, the feeding drum logistics line comprises an empty clamp stacking position and a full clamp stacking position, and a feeding group tray position is arranged between the empty clamp stacking position and the full clamp stacking position, the empty clamp stacking position and the full clamp stacking position are both provided with a lifting mechanism, the lifting mechanism conveys only one group of empty clamps on the empty clamp stacking position to the feeding group tray position, carries the goods to be dried into the empty clamps at the feeding group tray position, and then conveys the empty clamps to the full clamp stacking position, and the lifting mechanism lifts the last group of clamps to form a stack of multiple groups of clamps before the next group of full clamps enters the full clamp stacking position.

[0010] Preferably, the discharging system comprises a discharging conveying line for conveying the dried goods, and a discharging robot for carrying the baked goods to the discharging conveying line, and the discharging system further comprises a discharging drum logistics line, the discharging drum logistics line is provided with a lifting mechanism, and the clamps are stacked on the discharging drum logistics line.

[0011] Preferably, the discharging drum logistics line comprises an empty clamp stacking position and a full clamp stacking position, and a discharging group tray position is arranged between the empty clamp stacking position and the full clamp stacking position, the empty clamp stacking position and the full clamp stacking position are both provided with a lifting mechanism, the lifting mechanism conveys only one group of clamps on the full clamp stacking position to the discharging group tray position, carries the goods in the clamps to the discharging conveying line at the discharging group tray position, then conveys the empty clamps to the empty clamp stacking position, and the lifting mechanism lifts the last group of empty clamps to form a stack of multiple groups of empty clamps before the next group of empty clamps enters the empty clamp stacking position.

[0012] Preferably, the feeding system is provided with a manual intervention module, test goods are placed in the manual intervention module, the feeding robot carries the test goods into the clamps and enters the drying oven for baking and drying, and the discharging system is provided with a water content output line for detecting the baking and drying state of the test battery.

[0013] Preferably, at least one group of test goods and goods to be dried are mixed in each group of clamps at the feeding system and enter the drying oven for baking and drying.

[0014] Preferably, the feeding system and the discharging system are both provided with an electric control cabinet, the electric control cabinet is provided with a display device, and the display device of the feeding system and the display device of the discharging system are connected and on-line with each other, the display device of the feeding system displays the working interface of the discharging system, and the display device of the discharging system displays the working interface of the feeding system.

[0015] Preferably, the drying system is further provided with a maintenance area, the drying furnace is connected with a vacuum pump, and the conveying track is provided with the drying furnace on both sides.

[0016] The utility model discloses a beneficial effect lies in: through setting up the lifting mechanism on the feeding system and stacking the clamp after lifting, and the multilayer clamp is carried to the drying furnace by the carrying mechanism and is roasted and dried, and the multilayer clamp is carried to the discharging system after roasting and drying and is lifted by the lifting mechanism again, thereby improving drying line productivity, and reducing drying cost. The empty clamp stacking position and the full clamp stacking position are arranged on the roller logistics line, and the feeding group disc position is arranged between the empty clamp stacking position and the full clamp stacking position, the lifting mechanism lifts the clamp between the empty clamp stacking position and the full clamp stacking position, and the stacking of the clamp is facilitated. At the same time, the test goods and the drying goods are dried together in the feeding system, and the water content output line of the discharging system detects the drying condition of the test goods, and the drying condition of the goods is more easily obtained. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the utility model will be further described below in combination with the drawings and the embodiments, and the drawings in the following description are only part of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the premise of the drawings:

[0018] Figure 1 It is the structure schematic diagram of the drying system of the preferable embodiment of the utility model;

[0019] Figure 2 It is the structure schematic diagram of the feeding system of the preferable embodiment of the utility model;

[0020] Figure 3 It is the structure schematic diagram of the discharging system of the preferable embodiment of the utility model;

[0021] Figure 4 It is the sectional structure schematic diagram of the drying furnace of the preferable embodiment of the utility model;

[0022] Figure 5 It is the shaft side structure schematic diagram of the clamp of the preferable embodiment of the utility model;

[0023] Figure 6 It is the structure schematic diagram of the stacked multilayer clamp of the preferable embodiment of the utility model. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, a clear and complete description will be provided below in conjunction with the technical solutions in the embodiments of this utility model. Obviously, the described embodiments are some, but not all, embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] A preferred embodiment of this utility model is a clamp-stacking type high-capacity drying system; such as... Figure 1 As shown, the system includes a feeding system 10 for conveying goods to be dried, and a discharging system 16 for conveying dried goods to the next process. A conveyor track 11 connects the feeding system 10 and the discharging system 16. A stacker crane 12 is installed on the conveyor track. The stacker crane 12 picks up the goods to be dried from the feeding system 10 and moves them along the conveyor track. Multiple drying ovens 14 are installed on both sides of the conveyor track 11. The goods to be dried are fed into the drying ovens by the stacker crane 12 for drying, and the dried goods are then conveyed to the discharging system 16 by the stacker crane. The drying ovens 14 are connected to a vacuum pump 15, which extracts air from the drying ovens, allowing the goods to dry in a vacuum environment for better drying results.

[0026] Specifically, such as Figures 1-2 As shown, the material receiving system 10 includes a material receiving line 100. After the goods to be dried are transported to the designated location through the material receiving line, the handling robot 101 will transport the goods to be dried onto the fixture 17. The clamps are transported via a feeding roller logistics line. The clamp conveyor line includes an empty clamp stacking position 102, a feeding group pallet 103 connected to the empty clamp stacking position, and a full clamp stacking position 104 connected to the feeding group pallet. Lifting mechanisms 105 are provided on the empty clamp stacking position and the full clamp stacking position. Multiple sets of empty clamps are placed on the empty clamp stacking position and lifted by the lifting mechanism from the second layer of empty clamps, leaving only the bottom layer of empty clamps to be transported to the feeding group pallet 103. The handling robot transports the goods to be dried to the empty clamps on the feeding group pallet. After the empty clamps are filled with the goods to be dried, they are transported to the full clamp stacking position 104. After the next set of goods to be dried arrives, the lifting mechanism lifts the clamps on the full clamp stacking position 104 and transports a new set of clamps filled with goods from the feeding group pallet, thereby realizing the stacking of multiple sets of clamps filled with goods in the full clamp stacking position. The material feeding system is equipped with a robot control cabinet 108 to control the movement of the handling robot.

[0027] Furthermore, such as Figure 1 and Figure 3As shown, the unloading system 16 is also set in the same way as the loading system, which includes full clamp stacking position 164 and empty clamp stacking position 162, and unloading group tray position 163 set between the full clamp stacking position and the empty clamp stacking position. Corresponding to the unloading group tray position, there is a carrying robot 161 and an unloading logistics line 160, and lifting mechanisms are also set on the full clamp logistics line and the empty clamp logistics line, which works in the opposite way of the loading system. Here, no repeated description is made.

[0028] Further, as shown in the figure, Figures 2-3 The loading system 10 is also provided with a manual intervention module 106, on which test goods are placed. Several test goods are placed on each layer of clamp 17 so as to be placed in the same layer of clamp as the goods to be dried, and then enter the drying oven for drying, and after the baking is completed, the test goods are sent to the unloading system. The water content output line 166 on the unloading system tests the water content of the test goods, so as to detect the baking and drying result and improve the baking and drying efficiency. The loading system 10 is provided with a loading electric control cabinet 107 to control the operation of the loading system. Correspondingly, the unloading system is provided with a unloading electric control cabinet 167 to control the operation of the unloading system. The display on the loading electric control cabinet displays the working interface of the unloading system, and the display on the unloading electric control cabinet displays the working interface of the loading system, so as to realize the on-line of the loading system and the unloading system, and avoid the unloading system running empty when the loading system fails.

[0029] Further, as shown in the figure, Figures 4-6 The clamp 17 can be set in one layer or multiple layers, and multiple groups of goods to be dried are placed in each layer. Correspondingly, multiple groups of clamp layers 140 are set in the drying oven 14, and one group of clamps is placed in each clamp layer for baking and drying, so as to realize the baking and drying of multiple groups of clamps at the same time, and the baking and drying efficiency is higher.

[0030] The system is described by baking dry battery in operation, the battery to be baked is transported to the designated position after code detection on the incoming material flow line 100, and the empty clamp 17 stacked in multiple layers is placed in the empty clamp stacking position 102 on the feeding drum flow line by the stacker 12, the upper several layers of empty clamps are lifted by the lifting mechanism 105 on the empty clamp stacking position of the feeding drum flow line to make the first clamp flow into the feeding group tray position 103, the battery is grabbed from the incoming material flow line by the carrying robot 101 into the first clamp of the feeding group tray position, and the test battery grabbing part on the manual intervention module 106 is placed in the feeding group tray position, so that the test battery and the battery to be baked are in the feeding group tray position until the first clamp is full of test batteries and batteries to be baked and is transported to the full clamp stacking position 104, at this time, the second clamp of the empty clamp stacking position is also transported to the feeding group tray position, and after the feeding group tray position is full of batteries, the lifting mechanism 105 of the full clamp stacking position lifts the first clamp, and after the second clamp of the full clamp stacking position is transported to the full clamp stacking position, the second clamp is placed below the first clamp, until the full clamp stacking position is stacked with multiple layers of clamps, and the multiple layers of clamps are carried on the conveying rail 11 by the stacker 12 and moved into the drying oven 14, and the vacuum pump 15 starts baking and drying after vacuumizing the drying oven, and after the baking and drying are completed, the multiple layers of clamps are carried to the full clamp stacking position 164 of the discharging system by the stacker, several layers of clamps are lifted by the lifting mechanism to only keep the lowermost clamp, and are transported to the discharging group tray position 163, then the test battery is taken off to the water content output line 166 for drying detection, and other batteries enter the discharging flow line 160, the empty clamp is transported to the empty clamp stacking position 162 after the carrying is completed, and the subsequent empty clamps are stacked in the empty clamp stacking position, and after the stacking is completed, the multiple layers of empty clamps are carried to the empty clamp stacking position of the feeding system by the stacker, the carrying and drying of multiple layers of clamps are realized at the same time, the high-yield drying line is realized, the production capacity of the equipment is improved, and the cost is reduced.

[0031] It should be understood that the present application is described by some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to the features and embodiments without departing from the spirit and scope of the present application. In addition, under the guidance of the present application, the features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the present application. Therefore, the present application is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope of protection of the present application.

Claims

1. A clamp stack type high-capacity drying system, comprising a feeding system for feeding goods to be baked and a discharging system for discharging baked goods to the next process, a plurality of drying ovens being provided between the feeding system and the discharging system, and a conveying track being provided between the feeding system and the discharging system, and a carrying mechanism being provided on the conveying track, characterized in that: The feeding system and / or the discharging system is provided with a lifting mechanism, the lifting mechanism lifts the goods placed on the feeding system to stack new goods below to form multi-layer goods, the conveying mechanism conveys the multi-layer goods into the drying oven for baking and drying, and then conveys the goods to the discharging system. ​ 2. The drying system of claim 1, wherein: The drying system further comprises a clamp, the goods are placed in the clamp, and the lifting mechanism lifts the clamp to stack the clamp to realize the stacking of the goods.

3. The drying system of claim 2, wherein: The feeding system comprises a feeding conveying line conveying the goods to be baked and a conveying robot conveying the goods on the feeding conveying line, and the feeding system further comprises a feeding drum logistics line, the feeding drum logistics line is provided with a lifting mechanism, and the clamps are stacked on the feeding drum logistics line.

4. The drying system of claim 3, wherein: The feeding drum logistics line comprises an empty clamp stacking position and a full clamp stacking position, and a feeding group tray position is arranged between the empty clamp stacking position and the full clamp stacking position, the empty clamp stacking position and the full clamp stacking position are both provided with a lifting mechanism, the lifting mechanism conveys only one group of empty clamps on the empty clamp stacking position to the feeding group tray position, and the goods to be dried are conveyed into the empty clamps at the feeding group tray position, then conveyed to the full clamp stacking position, and the lifting mechanism lifts the last group of clamps before the next group of full clamps enters the full clamp stacking position to form a stack of multiple groups of clamps.

5. The drying system of claim 2, wherein: The discharging system comprises a discharging conveying line conveying the baked goods and a conveying robot conveying the baked goods to the discharging conveying line, and the discharging system further comprises a discharging drum logistics line, the discharging drum logistics line is provided with a lifting mechanism, and the clamps are stacked on the discharging drum logistics line.

6. The drying system of claim 5, wherein: The discharging drum logistics line comprises an empty clamp stacking position and a full clamp stacking position, and a discharging group tray position is arranged between the empty clamp stacking position and the full clamp stacking position, the empty clamp stacking position and the full clamp stacking position are both provided with a lifting mechanism, the lifting mechanism conveys only one group of clamps on the full clamp stacking position to the discharging group tray position, and the goods in the clamps are conveyed to the discharging conveying line at the discharging group tray position, then the empty clamps are conveyed to the empty clamp stacking position, and the lifting mechanism lifts the last group of empty clamps before the next group of empty clamps enters the empty clamp stacking position to form a stack of multiple groups of empty clamps.

7. The drying system according to any one of claims 1 to 6, characterized in that: The feeding system is provided with a manual intervention module, test goods are placed in the manual intervention module, the conveying robot conveys the test goods into the clamps and into the drying oven for baking and drying, and the discharging system is provided with a water content output line, the water content output line detects the drying state of the test battery.

8. The drying system of claim 7, wherein: At least one group of test goods and goods to be dried are mixed into the drying oven at the feeding system in each group of clamps.

9. The drying system of claim 1, wherein: The feeding system and the discharging system are both provided with an electric control cabinet, the electric control cabinet is provided with a display device, the display device of the feeding system and the display device of the discharging system are connected and online with each other, the display device of the feeding system displays the working interface of the discharging system, and the display device of the discharging system displays the working interface of the feeding system.

10. The drying system of claim 9, wherein: The drying system is further provided with a maintenance area, the drying oven is connected with a vacuum pump, and the drying oven is arranged on both sides of the conveying track.

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