Drying device for piezoelectric quartz crystal frequency chip production
By designing a drying device with a dynamic drying cylinder and an automated conveyor, the problems of drying dead zones and manual operation in piezoelectric quartz crystal frequency sheets were solved, achieving uniform and efficient drying results and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423273762.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing piezoelectric quartz crystal frequency plate drying devices have drying dead zones, resulting in poor drying effects. Furthermore, they require manual operation, which increases labor intensity and reduces drying efficiency.
A device comprising a drying chamber, a drying cylinder, a conveyor, a heater, a blower, and an exhaust fan was designed. Through the reciprocating oscillation of the dynamic drying cylinder, the uniformly distributed heaters and guide plates, combined with an automated conveyor, uniform and efficient drying of piezoelectric quartz crystal frequency sheets is achieved, reducing manual intervention.
This technology enables uniform and efficient drying of piezoelectric quartz crystal frequency sheets, improving drying efficiency, reducing manual operation, and enhancing product quality and production efficiency.
Smart Images

Figure CN223596434U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of piezoelectric quartz crystal frequency wafer production technology, and in particular to a drying device for the production of piezoelectric quartz crystal frequency wafers. Background Technology
[0002] Piezoelectric quartz crystal frequency wafers are frequency control elements made using the piezoelectric effect of quartz crystals. They are mainly used in the manufacture of electronic components for selecting and controlling frequencies and are widely used in various fields of the electronics and information industry. Drying is a crucial step in the production of piezoelectric quartz crystal frequency wafers. However, most existing drying equipment uses hot air drying, which, due to its relatively fixed airflow position, easily creates drying dead zones, resulting in poor drying effects. Furthermore, the drying process usually requires manual feeding and pulling of the piezoelectric quartz crystal frequency wafers, increasing the labor intensity of workers and reducing drying efficiency.
[0003] Therefore, there is an urgent need to develop a new type of specialized drying device for piezoelectric quartz crystal frequency plates that can overcome the shortcomings of existing technologies. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a drying device for the production of piezoelectric quartz crystal frequency wafers that can uniformly and efficiently dry piezoelectric quartz crystal frequency wafers while reducing manual intervention and improving drying efficiency, in order to address the shortcomings of the existing technology.
[0005] The technical problem to be solved by this utility model is achieved through the following technical solution. This utility model is a drying device for the production of piezoelectric quartz crystal frequency wafers, including a support frame and a drying chamber horizontally mounted on the support frame. A horizontally arranged drying cylinder is installed inside the drying chamber. A conveyor for moving the piezoelectric quartz crystal frequency wafer is also installed on the support frame, and the conveyor horizontally passes through the drying cylinder and the drying chamber. The drying cylinder is rotatably installed inside the drying chamber. A power device for driving the drying cylinder to reciprocate is also installed inside the drying chamber. A heater for heating and drying the piezoelectric quartz crystal frequency wafer is installed inside the drying cylinder. An inlet cooperating with the conveyor is provided on one side of the drying chamber, and an outlet cooperating with the conveyor is provided on the other side of the drying chamber. A blower is installed on the drying chamber at the inlet, and an exhaust fan is installed on the drying chamber at the outlet. The air outlet of the blower and the air inlet of the exhaust fan are both oriented towards the drying cylinder.
[0006] The technical problem to be solved by this utility model can also be further realized by the following technical solution: For the drying device for the production of piezoelectric quartz crystal frequency wafers described above, several guide plates are also installed on the inner wall of the drying cylinder.
[0007] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: For the drying device for the production of piezoelectric quartz crystal frequency wafers described above, the power equipment is a geared motor, and the motor shaft of the geared motor is connected to the drying cylinder through a transmission wheel.
[0008] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: For the drying device for the production of piezoelectric quartz crystal frequency wafers described above, the heater is provided in 3 groups, and the 3 groups of heaters are respectively arranged in the middle and on both sides of the drying cylinder. Each group of heaters includes at least 2 heaters and is evenly distributed along the periphery of the drying cylinder.
[0009] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: for the drying device for producing piezoelectric quartz crystal frequency wafers described above, the heater is an electric heater.
[0010] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: For the drying device for the production of piezoelectric quartz crystal frequency wafers described above, two blowers and two exhaust fans are provided, and the two blowers and exhaust fans are respectively arranged on the upper and lower sides of the drying cylinder.
[0011] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: for the drying device for producing piezoelectric quartz crystal frequency wafers described above, an air filter is also installed at the air inlet of the blower.
[0012] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: For the drying device for the production of piezoelectric quartz crystal frequency wafers described above, the conveyor includes a transmission roller installed on the frame on both sides of the drying chamber and a conveyor belt fitted on the transmission roller. Several ventilation holes are provided on the conveyor belt, and a drive motor for driving the transmission roller to rotate the conveyor belt is installed on the frame.
[0013] The technical problem to be solved by this utility model can also be further achieved through the following technical solution: for the drying device for the production of piezoelectric quartz crystal frequency wafers described above, the drying box is in the shape of a cuboid and the drying cylinder is in the shape of a cylinder.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. High-efficiency drying process: This utility model uses a heater installed inside the drying cylinder to perform uniform and efficient heating and drying of the piezoelectric quartz crystal frequency sheet, ensuring product quality;
[0016] 2. Dynamic drying effect: The drying cylinder of this utility model is rotatably installed inside the drying chamber and is equipped with a power device to drive the drying chamber to swing back and forth. This dynamic drying method helps to accelerate the evaporation of moisture, improve the drying efficiency, and avoid the problem of uneven drying.
[0017] 3. High degree of automation: The design of the conveyor allows the piezoelectric quartz crystal frequency sheet to automatically enter the drying cylinder for drying and automatically exit from the other end, which greatly reduces manual operation and improves production efficiency;
[0018] 4. Good air circulation: The blower installed at the inlet blows fresh air into the drying chamber, accelerating moisture evaporation; while the exhaust fan installed at the outlet helps to remove the moisture generated after drying in a timely manner, maintaining air circulation in the drying chamber and further improving the drying effect. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the drying oven of this utility model. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0022] Reference Figure 1-2A drying apparatus for producing piezoelectric quartz crystal frequency wafers includes a support frame 1 and a drying chamber 2 horizontally mounted on the support frame 1. A horizontally arranged drying cylinder 3 is installed inside the drying chamber 2. A conveyor 5 for moving the piezoelectric quartz crystal frequency wafers is also mounted on the support frame 1, and the conveyor 5 horizontally passes through the drying cylinder 3 and the drying chamber 2. The support frame 1 is the basic support structure of the entire drying apparatus and is typically made of a robust and durable metal material, such as stainless steel or aluminum alloy, ensuring the stable installation of the drying chamber 2 and the conveyor 5. The drying chamber 2 is the main body of the apparatus, used to house the drying cylinder 3 and a heater 6, and providing a relatively enclosed environment to reduce heat loss and external contamination. Preferably, the drying chamber 2 is rectangular in shape for easy operation and maintenance. The inner wall of the drying chamber 2 is typically made of corrosion-resistant and high-temperature-resistant materials to ensure stability and safety during long-term use. The drying cylinder 3 is the core component of the apparatus, used as the structure for directly drying the piezoelectric quartz crystal frequency wafers. Preferably, the drying cylinder 3 is cylindrical in shape.
[0023] The conveyor 5 is used to transport the piezoelectric quartz crystal frequency sheet from the inlet 11 of the drying chamber 2 to the outlet, realizing the input and output operation of the piezoelectric quartz crystal frequency sheet and reducing manual operation. Preferably, the conveyor 5 includes a transmission roller installed on the frame on both sides of the drying chamber 2 and a conveyor belt fitted on the transmission roller. Several ventilation holes are provided on the conveyor belt. A drive motor for driving the transmission roller to drive the conveyor belt to rotate is installed on the frame. In actual use, it is only necessary to use the drive motor to drive the drying cylinder 3 to swing back and forth 90°, that is, first swing 90° clockwise and then swing 90° counterclockwise.
[0024] The drying cylinder 3 is rotatably installed inside the drying chamber 2. A power device 4 for driving the drying cylinder 3 to reciprocate is also installed inside the drying chamber 2. A heater 6 for heating and drying the piezoelectric quartz crystal frequency sheet is installed inside the drying cylinder 3. Preferably, three sets of heaters 6 are provided, respectively located in the middle and on both sides of the drying cylinder 3. Each set of heaters 6 includes at least two heaters 6, evenly distributed along the circumference of the drying cylinder 3. This arrangement ensures that the frequency sheet is heated evenly during the drying process, avoiding localized overheating or uneven drying. More preferably, the heaters 6 are electric heaters, which have the advantages of fast heating speed and controllable temperature.
[0025] The power device 4 is used to drive the drying cylinder 3 to swing, so that the heater 6 can move relative to it, thereby enabling more comprehensive and uniform heating and drying of the piezoelectric quartz crystal frequency sheet and avoiding the formation of drying dead zones; preferably, the power device 4 is a geared motor, and the motor shaft of the geared motor is connected to the drying cylinder 3 through a transmission wheel.
[0026] An inlet 11 cooperating with a conveyor 5 is provided on one side of the drying chamber 2, and an outlet cooperating with a conveyor 5 is provided on the other side of the drying chamber 2. A blower 8 is installed on the drying chamber 2 at the inlet 11, and an exhaust fan 10 is installed on the drying chamber 2 at the outlet. The air outlet of the blower 8 and the air inlet of the exhaust fan 10 are both oriented towards the drying cylinder 3. The blower 8 is used to blow fresh air into the drying cylinder 3 to accelerate moisture evaporation; the blower is used to promptly discharge the moisture generated after drying. Preferably, there are two blowers 8 and two exhaust fans 10, which are respectively located on the upper and lower sides of the drying cylinder 3. An air filter 9 is also installed at the air inlet of the blower 8 to remove dust and impurities from the air and protect the internal components from contamination.
[0027] To ensure that the airflow generated by the blower 8 is evenly distributed within the drying cylinder 3, several guide plates 7 are installed on the inner wall of the drying cylinder 3. The guide plates 7 oscillate back and forth with the drying cylinder 3, disturbing the airflow and ensuring that all parts of the piezoelectric quartz crystal frequency wafer are thoroughly dried, thereby improving the quality and production efficiency of the piezoelectric quartz crystal frequency wafer product.
[0028] The actual working process of this device is as follows:
[0029] Start the drive motor to make the transmission roller drive the conveyor belt to start rotating, ensuring that the conveyor belt runs smoothly without jamming or deviation. At the same time, the power equipment 4 (gear motor) drives the drying cylinder 3 to rotate through the transmission wheel.
[0030] The piezoelectric quartz crystal frequency sheet to be dried is neatly placed at the beginning of the conveyor belt, or the piezoelectric quartz crystal frequency sheet is first placed on the quartz crystal holder 1, and then the quartz crystal holder 1 is placed on the conveyor belt.
[0031] As the conveyor belt moves, the piezoelectric quartz crystal frequency sheet is fed into the inlet 11 of the drying chamber 2 and enters the drying cylinder 3 along the conveyor belt.
[0032] After the piezoelectric quartz crystal frequency plate enters the drying cylinder 3, the three sets of heaters 6 start working to heat the drying cylinder 3 evenly; the temperature and time of the heaters 6 can be adjusted according to actual needs;
[0033] Secondly, the blower 8 is started, blowing fresh air into the drying cylinder 3 to accelerate the evaporation of moisture on the surface of the piezoelectric quartz crystal frequency plate. The exhaust fan 10 works at the outlet to promptly remove the moisture generated after drying.
[0034] The guide plate 7 guides the airflow and heat to be evenly distributed on the inner wall of the drying cylinder 3, ensuring that all parts of the piezoelectric quartz crystal frequency plate are fully dried;
[0035] After a period of drying, the piezoelectric quartz crystal frequency sheet is carried out of the drying chamber 2 by the conveyor belt, completing the drying process;
[0036] The dried piezoelectric quartz crystal frequency wafers are inspected to ensure they meet quality requirements before being packaged and stored for later use.
[0037] In summary, this drying device for the production of piezoelectric quartz crystal frequency wafers achieves efficient and uniform drying through reasonable structural design and workflow, ensuring the quality and production efficiency of piezoelectric quartz crystal frequency wafer products.
Claims
1. A drying apparatus for producing piezoelectric quartz crystal frequency wafers, characterized in that: The device includes a support frame and a drying chamber horizontally mounted on the support frame. A horizontally arranged drying cylinder is installed inside the drying chamber. A conveyor for moving a piezoelectric quartz crystal frequency plate is also mounted on the support frame, and the conveyor horizontally passes through the drying cylinder and the drying chamber. The drying cylinder is rotatably mounted inside the drying chamber, and a power device for driving the drying cylinder to reciprocate is also installed inside the drying chamber. A heater for heating and drying the piezoelectric quartz crystal frequency plate is installed inside the drying cylinder. An inlet cooperating with the conveyor is provided on one side of the drying chamber, and an outlet cooperating with the conveyor is provided on the other side of the drying chamber. A blower is installed on the drying chamber at the inlet, and an exhaust fan is installed on the drying chamber at the outlet. The air outlet of the blower and the air inlet of the exhaust fan are both oriented towards the drying cylinder.
2. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1, characterized in that: Several guide vanes are also installed on the inner wall of the drying cylinder.
3. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1, characterized in that: The power equipment is a geared motor, and the motor shaft of the geared motor is connected to the drying cylinder through a transmission wheel.
4. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1, characterized in that: The heater is provided in 3 groups, which are respectively located in the middle and on both sides of the drying cylinder. Each group of heaters includes at least 2 heaters and is evenly distributed along the periphery of the drying cylinder.
5. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1 or 4, characterized in that: The heater is an electric heater.
6. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1, characterized in that: Two blowers and two exhaust fans are provided, and the two blowers and exhaust fans are respectively located on the upper and lower sides of the drying cylinder.
7. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1 or 6, characterized in that: An air filter is also installed at the air inlet of the hair dryer.
8. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1, characterized in that: The conveyor includes drive rollers mounted on the frames on both sides of the drying chamber and a conveyor belt fitted on the drive rollers. Several ventilation holes are provided on the conveyor belt, and a drive motor for driving the drive rollers to rotate the conveyor belt is mounted on the frame.
9. The drying apparatus for producing piezoelectric quartz crystal frequency wafers according to claim 1 or 8, characterized in that: The drying oven is rectangular in shape, and the drying cylinder is cylindrical in shape.