A centralized secondary module
By using integrated injection molding and clearance fit design, the problem of complicated assembly and high cost of 32-core and 16-core plug terminals in centralized secondary modules is solved, achieving convenient installation and reduced production costs.
Patent Information
- Application Number
- CN202422727215.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing centralized secondary modules have problems such as low injection molding efficiency, high labor costs, complicated assembly and high cost in the production and installation of 32-pin aviation plug terminals. The design and installation of 16-pin sockets are also relatively complicated and costly.
The design adopts an integrated approach, with the 32-pin aviation plug terminal and 16-pin socket being injection molded simultaneously with the housing. This eliminates the need for pre-embedded nuts and sealing rubber rings. The tooling fixture enables convenient welding of the pins to the module control board, and the pins and pin holes are inserted using a clearance fit.
It simplifies the installation process, reduces production costs, improves assembly convenience and reliability, and reduces the design complexity of waterproof structures.
Smart Images

Figure CN223599089U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a centralized secondary module. BACKGROUND
[0002] The centralized secondary module is a kind of secondary equipment that is mainly used to draw together all secondary devices of the same functional unit, form a centralized schematic diagram, so that the working process of secondary system is self-evident.
[0003] To meet the connection requirements of 16-core connector or cable with external and 32-core connector or cable, the existing centralized secondary module usually involves 16-core socket and 32-core aviation plug-in terminal on the centralized secondary module, wherein the 32-core aviation plug-in terminal of the existing part structure of centralized secondary module is designed with built-in structure of centralized secondary module, i.e. nut is involved on 32-core aviation plug-in terminal, and it is installed in the shell of centralized secondary module by the action of fastening screw, wherein the connection side of the pin of 32-core aviation plug-in terminal installed in the shell is connected to the control panel inside the centralized secondary module, and the plug-in side of the pin of 32-core aviation plug-in terminal and the counter-plug end of 32-core aviation plug-in terminal are all extended to the outside of the shell of centralized secondary module.
[0004] At the same time, in the production process of 32-core aviation plug-in terminal, it is found that several nuts installed on 32-core aviation plug-in terminal are installed on 32-core aviation plug-in terminal by injection molding, i.e. 32-core aviation plug-in terminal is pre-buried with several nuts at corresponding positions before injection molding, but in actual use, it is found that the molding method of pre-buried first and then injection molded will cause slow injection efficiency in the injection molding process, which will affect the labor cost and manufacturing cost.
[0005] In addition, the installation of 32-core aviation plug-in terminal on the shell of centralized secondary module is mostly to open a counter-plug end for 32-core aviation plug-in terminal on the shell, and the shell of centralized secondary module is provided with a through slot for the counter-plug end to extend to the outside of centralized secondary module, i.e. 32-core aviation plug-in terminal and the shell of centralized secondary module are connected by assembly after separate molding, which also leads to the condition that the assembly connection between the two is quite complicated.
[0006] The existing design and installation of the 16-core connector mostly involve a special pin seat, that is, the pin seat has a side for welding and is placed on the control panel, and a groove for the plurality of pins to pass through is formed on the shell of the centralized secondary module according to the positions of the plurality of pins on the pin seat, and an external connector is installed on the shell of the centralized secondary module according to the position of the groove, and the external connector is also designed with a plurality of pin holes for the plurality of pins to pass through. In addition, since the 16-core connector has the corresponding waterproof property when the external connector is installed on the shell of the centralized secondary module, a rubber ring for sealing and waterproofing is usually designed between the external connector and the shell of the centralized secondary module, which causes the installation to be complicated and the cost to be high. SUMMARY
[0007] In view of the above problems, the present application provides a centralized secondary module with a simple structure and convenient installation of a 32-core aviation plug connector.
[0008] To achieve the above purpose, the present application adopts a centralized secondary module, which comprises a shell, a module switch device and a module function device on the shell, a module control panel and a connector terminal for connecting with the outside and performing signal input and feedback in the shell, the connector terminal comprises a 32-core aviation plug connector terminal, the 32-core aviation plug connector terminal comprises an aviation terminal body distributed in the shell, an external connector distributed outside the shell, and a plurality of aviation pins distributed in the aviation terminal body, the external connector is integrally arranged outside the shell, the aviation terminal body is integrally arranged inside the shell, and a plurality of aviation pin holes are formed in the aviation terminal body.
[0009] The plurality of aviation pins each comprise an aviation pin inner connecting end distributed on one end of the aviation pin and an aviation pin external connector distributed on the other end of the aviation pin, the aviation pin is electrically connected with the module control panel through the aviation pin inner connecting end, and the plurality of aviation pin external connectors extend to the outside of the shell through the plurality of aviation pin holes.
[0010] The beneficial effect of the structure is that: by integrating the 32-core aviation plug connector terminal, the aviation terminal body and the external plug-in terminal on the shell of the centralized secondary module, namely, by synchronously injection molding the aviation terminal body and the external plug-in terminal when injection molding the shell of the centralized secondary module, the three are integrally formed, thereby simplifying the installation and connection process compared with the existing connection by assembly, and the design of the waterproof rubber ring is avoided, so that the production cost is reduced, the assembly process of the centralized secondary module is more convenient, and in addition, the centralized secondary module further comprises a plurality of aviation pin holes on the aviation terminal body, so that the aviation pins on the 32-core aviation plug connector terminal can reliably extend out of the shell, thereby ensuring the reliability of the design of the centralized secondary module.
[0011] The utility model further sets up, the plug-in terminal still includes 16 core plug-in seat, 16 core plug-in seat including 16 core external plug-in terminal connected on the shell, and a plurality of pins distributed in 16 core external plug-in terminal, 16 core external plug-in terminal is set up a plurality of pin holes, a plurality of pins all include control panel connecting end and plug-in seat outer connecting end, a plurality of pins all are connected on the module control panel through control panel connecting end, and extend to the outside through the pin hole through outer connecting end.
[0012] In addition to the integrated design of the 32-core aviation plug connector terminal and the shell of the centralized secondary module, the 16-core plug-in seat and the shell of the centralized secondary module are also synchronously designed in an integrated manner, namely, the shell of the centralized secondary module is injection molded at the same time as the 32-core aviation plug connector terminal, and the 16-core external plug-in terminal of the 16-core plug-in seat is also injection molded at the same time. Before the 16-core plug-in seat is formed, pin holes for the pins to pass through are left, so that a plurality of pins in the 16-core external plug-in terminal can reliably pass through the shell of the centralized secondary module and extend to the outside, and the pins are connected to the module control panel in the centralized secondary module through the control panel connecting end. Compared with the existing design, the design can avoid the plug-in seat and the waterproof structure, thereby reducing the design cost and the complexity of the installation process.
[0013] The utility model further sets up, a plurality of aviation pins in the 16-core external plug-in terminal and the control panel connecting end of a plurality of aviation pins are respectively welded on the module control panel through the tool fixture.
[0014] Through the above setting, the aviation pins on the 32-core aviation plug connector terminal and the pins on the 16-core plug connector can be reliably connected to the module control board, and since the number of the aviation pins and the number of the pins on the 16-core plug connector both involve several, the aviation pins and the pins on the 16-core plug connector can be conveniently welded to the module control board through the involvement of the tool clamp.
[0015] The utility model further sets up, 32 core aviation plug connector terminal still includes a plurality of nut which forms fastening connection with outside plug connector stage and nut placement position for nut placement, a plurality of nut all includes limit end which distributes in nut tail portion and passes through end which is connected with limit end, nut placement position includes nut passes through starting end which distributes in shell, a plurality of nuts all pass through nut passes through starting end through passes through end, and form the limit of nut in nut placement position through the close fit connection of nut passes through starting end and the limit end on the nut, the limit end on a plurality of nut is hexagonal structure, and nut passes through starting end is the internal hexagonal structure which is close fit with the hexagonal structure.
[0016] Through the above, the process of pre-embedding can be omitted, thereby greatly reducing the convenience of the shell injection molding process of the 32-core aviation plug connector terminal, and through the structure of the nut involving the limit end distributed in the nut tail portion and the passing end connected with the limit end, and through the close fit structure design between the limit end and the nut passing starting end on the nut placement position, the reliable design of the nut on the 32-core aviation plug connector terminal is realized.
[0017] The utility model further sets up, a plurality of aviation pin external plug connector end and a plurality of aviation pin hole between, and a plurality of pins and a plurality of pin holes between all be gap type cooperation.
[0018] Through the above, since the insertion of the aviation pins into the aviation pin holes and the insertion of the pins on the 16-core plug connector into the pin holes all involve several, the gap cooperation can make the insertion process of the aviation pins and the pins on the 16-core plug connector more convenient and relaxed. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is the three-dimensional schematic view of the centralized secondary module of the embodiment of the utility model, and
[0020] Figure 2 is the exploded schematic view of the centralized secondary module of the embodiment of the utility model, and
[0021] Figure 3It is the first view angle distribution schematic view of the module switch device, the module function device, the external plug-in terminal and the 16-core external plug-in terminal on the shell of the embodiment of the utility model;
[0022] Figure 4 It is the B part enlarged schematic view of Figure 3 ;
[0023] Figure 5 It is the A part enlarged schematic view of Figure 3 ;
[0024] Figure 6 It is the explosion schematic view of the module switch device, the module function device, the external plug-in terminal and the 16-core external plug-in terminal on the shell after distribution of the embodiment of the utility model;
[0025] Figure 7 It is the second view angle distribution schematic view of the module switch device, the module function device, the external plug-in terminal and the 16-core external plug-in terminal on the shell of the embodiment of the utility model;
[0026] Figure 8 It is the explosion schematic view of the aviation plug pin and the plug pin on the 16-core external plug-in terminal on the module control board after cooperation of the embodiment of the utility model;
[0027] Figure 9 It is the cooperation schematic view of the aviation plug pin and the plug pin on the 16-core external plug-in terminal on the module control board of the embodiment of the utility model;
[0028] Figure 10 It is the enlarged schematic view of Figure 7 ;
[0029] Figure 11 It is the structural schematic view of the nut of the embodiment of the utility model. DETAILED DESCRIPTION
[0030] As shown in Figures 1-11 , the embodiment of the utility model is a centralized secondary module, including shell 1, the shell 1 includes module switch device 4 and module function device, the shell 1 includes module control board 4 and plug-in terminal for plugging with outside and executing signal input and feedback, the plug-in terminal includes 32-core aviation plug plug-in terminal 2, 32-core aviation plug plug-in terminal 2 includes aviation terminal body 23 distributed in the shell 1, external plug-in terminal 21 distributed outside the shell 1 and several aviation plug pins 22 distributed in the aviation terminal body 23, the external plug-in terminal 21 is integrally arranged with the shell 1 outside, the aviation terminal body 23 is integrally arranged with the shell 1 inside, and the aviation terminal body 23 is provided with several aviation plug pin holes 24;
[0031] The plurality of aviation pins 22 each include aviation pin inner connecting ends 221 distributed on one end of the aviation pin 22, and aviation pin outer plug-in ends 222 distributed on the other end of the aviation pin 22, the aviation pin 22 is electrically connected to the module control panel 4 through the aviation pin inner connecting end 221, and the plurality of aviation pin outer plug-in ends 222 extend to the outside of the shell 1 through the plurality of aviation pin holes 24.
[0032] The aviation terminal body 23 and the outer plug-in end 21 of the 32-core aviation plug-in terminal 2 are integrated on the shell 1 of the centralized secondary module, that is, the aviation terminal body 23 and the outer plug-in end 21 are synchronously injection molded when the shell 1 of the centralized secondary module is injection molded, so that the three are integrally formed, thereby simplifying the installation and connection process compared with the existing connection by assembly, and the design of the waterproof sealing rubber ring is avoided, so that the production cost is reduced, the assembly process of the centralized secondary module is more convenient, and in addition, the centralized secondary module further includes the plurality of aviation pin holes 24 on the aviation terminal body 23, so that the aviation pins 22 on the 32-core aviation plug-in terminal 2 can reliably extend to the outside of the shell 1, thereby ensuring the reliability of the design of the centralized secondary module.
[0033] The plug-in terminal further includes a 16-core plug-in seat 2, the 16-core plug-in seat 2 includes a 16-core outer plug-in end 31 connected to the shell 1, and a plurality of pins 32 distributed in the 16-core outer plug-in end 31, a plurality of pin holes 33 are formed in the 16-core outer plug-in end 31, the plurality of pins 32 each include a control panel connecting end 322 and a plug-in seat outer connecting end 321, the plurality of pins 32 are connected to the module control panel 4 through the control panel connecting end 322, and extend to the outside through the outer connecting end and the pin hole 33.
[0034] The aviation pin inner connecting end 221 of the plurality of aviation pins 22 and the control panel connecting end 322 of the plurality of pins 32 in the 16-core outer plug-in end 31 are respectively welded to the module control panel 4 through a tool clamp.
[0035] The 32-core aviation plug connector plug-in terminal 2 further comprises a plurality of nuts 5 in fastening connection with the external plug-in stage, and a nut placement position 232 for placement of the nuts 5. Each of the nuts 5 comprises a limiting end 51 distributed at the tail of the nut 5, and a passing end 52 connected with the limiting end 51. The nut placement position 232 comprises a nut passing starting end 2321 distributed in the shell 1. Each of the nuts 5 passes through the nut passing starting end 2321 through the passing end 52, and is limited in the nut placement position 232 by the close-fitting connection of the nut passing starting end 2321 and the limiting end 51 on the nut 5. The limiting end 51 on each of the nuts 5 is in an external hexagonal structure, and the nut passing starting end 2321 is in an internal hexagonal structure in close-fitting connection with the external hexagonal structure.
[0036] The plurality of aviation plug pins external plug-in ends 222 and the plurality of aviation plug pin holes 24, and the plurality of plug pins 32 and the plurality of plug pin holes 33 are in gap type cooperation.
Claims
1. A centralized secondary module, comprising a shell, wherein the shell comprises a module switch device and a module function device, the shell comprises a module control board and a plug-in terminal for plugging with the outside world and performing signal input and feedback, the plug-in terminal comprises a 32-core aviation plug-in terminal, the 32-core aviation plug-in terminal comprises an aviation terminal body distributed in the shell, an external plug-in end distributed outside the shell, and a plurality of aviation pins distributed in the aviation terminal body, characterized in that: The external plug-in end is integrally arranged outside the shell, the aviation terminal body is integrally arranged inside the shell, and a plurality of aviation pin holes are formed in the aviation terminal body; The plurality of aviation pins each include an aviation pin inner connecting end distributed on one end of the aviation pin and an aviation pin external plug-in end distributed on the other end of the aviation pin, the aviation pin is electrically connected to the module control panel through the aviation pin inner connecting end, and the plurality of aviation pin external plug-in ends extend to the outside of the shell through the plurality of aviation pin holes.
2. The centralized secondary module of claim 1, wherein: The plug-in terminal further includes a 16-core plug-in seat, the 16-core plug-in seat includes a 16-core external plug-in end connected to the shell and a plurality of pins distributed in the 16-core external plug-in end, a plurality of pin holes are formed in the 16-core external plug-in end, the plurality of pins each include a control panel connecting end and an external plug-in end, the plurality of pins are connected to the module control panel through the control panel connecting end and extend to the outside through the pin holes.
3. The centralized secondary module of claim 2, wherein: The control panel connecting ends of the aviation pin inner connecting ends of the plurality of aviation pins and the plurality of pins in the 16-core external plug-in end are respectively welded to the module control panel through the tool clamp.
4. The centralized secondary module according to claim 1, 2 or 3, characterized in that: The 32-core aviation plug plug-in terminal further includes a plurality of nuts in fastening connection with the external plug-in stage and a nut placement position for placing the nuts, the plurality of nuts each include a limiting end distributed on the tail of the nut and a penetrating end connected to the limiting end, the nut placement position includes a nut penetrating starting end distributed in the shell, the plurality of nuts each penetrate the nut penetrating starting end, and the limiting end on the nut is in tight connection with the nut penetrating starting end, thereby limiting the nut in the nut placement position.
5. The centralized secondary module according to claim 2 or 3, characterized in that: The plurality of aviation pin external plug-in ends and the plurality of aviation pin holes and the plurality of pins and the plurality of pin holes are in gap type cooperation.
6. The centralized secondary module of claim 4, wherein: The limiting ends on the plurality of nuts are in external hexagonal structure, and the nut penetrating starting end is in internal hexagonal structure in tight cooperation with the external hexagonal structure.