FFC automatic wire plugging device of vehicle-mounted display panel

Abstract

The utility model provides an FFC automatic wire plugging device of a vehicle-mounted display panel, comprising a mounting rack, the mounting rack is provided with a visual unit, an uncovering module and an adsorption module, and the adsorption module is used for adsorbing a to-be-plugged piece; the visual unit, the uncovering module and the adsorption module are mounted on the manipulator through the mounting rack. The integrated design enables the equipment to automatically complete the whole process of identification, accurate positioning and accurate plugging of the to-be-plugged piece, and greatly reduces the requirements of manual operation, thereby improving the automation level of the production process. Besides, by reducing the intervention of human factors, the production efficiency is improved, the consistency and the reliability of the plugging operation are ensured, and the quality and the performance of the product are further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to display panel detection field especially, and it relates to a kind of FFC automatic cabling equipment of vehicle-mounted display panel. BACKGROUND

[0002] In the production process of vehicle-mounted display screen, a key step is to accurately connect flexible flat cable (FFC) with screen body. This connection process is crucial to ensure the functional integrity of the display screen and the quality of signal transmission. Subsequently, the screen needs to be tested and lit, and a comprehensive quality check is carried out in professional detection equipment to distinguish between qualified products (OK) and unqualified products (NG). In current production practice, the cabling action of FFC and screen body is mainly completed by manual operators. This manual operation not only has low efficiency, but also cannot meet the fast pace of mass production, and the labor cost is high, which increases the overall production cost. In addition, manual operation may lead to unstable cabling quality due to fatigue, inattention and other factors, further affecting the yield and reliability of the product. Therefore, it is urgent to develop a device or method that can automatically complete the cabling action of FFC and screen body to improve production efficiency, reduce cost and ensure the stability and consistency of product quality. SUMMARY

[0003] To solve all or part of the problems of the prior art, the utility model provides a kind of FFC automatic cabling equipment of vehicle-mounted display panel, by integrating vision unit, uncovering module and adsorption module on manipulator, equipment can automatically execute identification, positioning and plug-in operation, significantly reduce manual intervention, improve production efficiency and plug-in quality.

[0004] To achieve the above purpose, the utility model provides the following technical scheme:

[0005] A kind of FFC automatic cabling equipment of vehicle-mounted display panel, including mounting frame, visual unit, uncovering module and adsorption module are provided on the mounting frame, the adsorption module is used to adsorb to be inserted piece;It further includes manipulator, the visual unit, the uncovering module and the adsorption module are installed on the manipulator by the mounting frame.

[0006] The visual unit includes camera module, the camera module is installed to the mounting frame by first connecting plate, and its shooting range is the plug-in point position of the to-be-inserted piece;

[0007] The visual unit further includes light source module, the light source module is connected to the first connecting plate by second connecting plate, and the light source module is located in front of the camera module, and its irradiation range corresponds to the shooting range of the camera module.

[0008] The light source module is fixed on the second connecting plate through a connecting piece, and the light source module can be adjusted in displacement in front and back or up and down relative to the second connecting plate.

[0009] The cover opening module includes a power source, an opening and closing cover plate and a flexible contact, the cover opening module is connected to the mounting frame through a third connecting plate, a driving end of the power source is connected to the opening and closing cover plate through a push rod, and the flexible contact is arranged at an end head of the opening and closing cover plate.

[0010] The flexible contact is connected to an elastic body arranged on the opening and closing cover plate, the flexible contact has a toe part and a heel part, the toe part is used for kicking open a piano cover when the cover is opened, and the heel part is used for bringing back the piano cover.

[0011] The flexible contact is further provided with a blowing hole, and the blowing hole is used for opening the piano cover in a blowing mode.

[0012] The third connecting plate includes a support plate, the cover opening module is arranged above the support plate, and the adsorption module is arranged below the support plate.

[0013] The adsorption module includes an adsorption table, a plurality of adsorption accessories and at least two installation grooves are installed on the adsorption table, the adsorption accessories are installed in the installation grooves of the adsorption module and are connected with a vacuum device.

[0014] At least one adsorption accessory is installed in the installation groove, and the adsorption accessory can move in the installation groove.

[0015] The utility model has at least the following beneficial effects:

[0016] 1) The utility model greatly reduces manual operation and significantly improves the automation degree and efficiency of the vehicle-mounted display panel FFC wiring operation by integrating the vision unit, the cover opening module and the adsorption module and realizing precise control with the aid of the mechanical hand.

[0017] 2) The adjustable mechanism of the light source module and the free movement design of the adsorption accessories in the adsorption module make the equipment flexible to adapt to different working distances, angles and changes in the size and shape of the to-be-plugged parts.

[0018] 3) In the open cover module, the flexible contact design is introduced, through the unique arc-shaped toe and heel structure, the soft opening and close of the piano cover are realized, the damage caused by excessive force is effectively avoided. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the specific embodiments of the utility model, the following will be needed to use the drawings in the embodiment description briefly introduced, obviously, the following described drawings are only some embodiments of the utility model, for the person skilled in the art, under the premise of not paying the creative labor, other drawings can also be obtained according to these drawings.

[0020] Figure 1 It is a structure schematic diagram of the FFC automatic plug-wiring equipment of the vehicle-mounted display panel of the embodiment of the utility model.

[0021] Figure 2 It is a structure schematic diagram of the FFC automatic plug-wiring equipment of the vehicle-mounted display panel of the embodiment of the utility model. Figure 1

[0022] Figure 3 It is a structure schematic diagram of the FFC automatic plug-wiring equipment of the vehicle-mounted display panel of the embodiment of the utility model. Figure 1

[0023] Reference signs: 1- mounting frame;2- vision unit;201- camera module;202- first connecting plate;203- light source module;204- second connecting plate;3- open cover module;301- power source;302- open and close cover plate;303- flexible contact;304- push rod;305- third connecting plate;3051- support plate;4- suction module;5- mechanical hand. DETAILED DESCRIPTION

[0024] The technical scheme in the specific embodiments of the utility model will be described clearly and completely below, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the scope of protection of the utility model.

[0025] The implementation of the utility model will be described in detail below in combination with specific embodiments.

[0026] In the embodiment of the utility model, in combination with reference Figures 1-3 ​​As shown, a FFC automatic wiring device for vehicle display panel is provided. The device includes a mounting frame 1, on which a vision unit 2, a cover opening module 3 and an adsorption module 4 are arranged, wherein the adsorption module 4 is used to adsorb and fix the components to be connected. In addition, a mechanical hand 5 is also included, which integrates the vision unit 2, the cover opening module 3 and the adsorption module 4 through the mounting frame 1. In order to improve the automation degree and the connection accuracy of the device, the vision unit 2 is responsible for identifying and positioning the components to be connected, so as to ensure that the mechanical hand 5 can accurately perform the connection operation. The cover opening module 3 is used to automatically open and close the piano cover of the vehicle display panel, so that the mechanical hand 5 can perform the FFC connection work. The design of the whole device aims to realize the automatic and efficient FFC connection process, reduce manual operation, and improve production efficiency and connection quality.

[0027] In the patent application, the vision unit 2 includes a camera module 201 fixed on the mounting frame 1 through a first connecting plate 202, which ensures that the shooting range of the camera can accurately cover the connection points of the components to be connected. The vision unit 2 also includes a light source module 203 connected to the first connecting plate 202 through a second connecting plate 204 and positioned in front of the camera, and the illumination area of the light source module 203 matches the shooting range of the camera to ensure sufficient illumination and accuracy of image recognition. The light source module 203 is fixed to the second connecting plate 204 through a connecting piece and is designed with an adjustable mechanism, which allows the light source module 203 to be adjusted in the front-back or up-down direction to adapt to different working distances and angle requirements, thereby enhancing the flexibility and adaptability of the device.

[0028] The cover opening module 3 is a key component, which includes a power source 301, an opening and closing cover plate 302 and a flexible contact 303. The cover opening module 3 is connected to the mounting frame 1 through a third connecting plate 305, and the driving end is connected to the opening and closing cover plate 302 through a push rod 304 to drive the opening and closing cover plate 302 to move away or retract. The flexible contact 303 is arranged at the end of the opening and closing cover plate 302 and connected to the elastic body of the opening and closing cover plate 302, which has an arc-shaped toe and heel, and the instep part is responsible for kicking the piano cover in the trajectory operation of the opening and closing cover plate 302 in the moving away stage, and the heel part brings back the piano cover and flexibly touches and presses the piano cover to ensure closing in the retraction stage after the connection is completed. The power source 301 can be a hydraulic cylinder, a hydraulic oil cylinder or a motor lead screw, etc. to adapt to different application scenarios and requirements. Through this design, the cover opening module 3 can automatically open and close the piano cover of the vehicle display panel, thereby improving the automation level and operation efficiency of the FFC automatic wiring device

[0029] The operation mechanism of the cover opening module 3 is as follows: when the piano cover needs to be opened, the opening and closing cover plate 302 moves as a whole under the drive of the power source 301, and the flexible contact 303 picks up the piano cover. After completing the insertion of the FFC, the opening and closing cover plate 302 drives the flexible contact 303 to move again under the drive of the power source 301. In the process of movement, the flexible contact 303 will contact the piano cover, extrude the elastic element arranged in the opening and closing cover plate 302, make the elastic element generate a rebound force, and then press the piano cover tightly. That is, in the pushing stage of the opening and closing cover plate 302, the flexible contact 303 picks up the piano cover; in the retraction stage, the heel of the flexible contact 303 brings back the piano cover, and the flexible contact presses to ensure that the piano cover is tightly closed. In other embodiments, the flexible contact 303 can be designed with a blowing hole, which not only assists in opening the piano cover, but also provides flexible selection under different material conditions, enhances the adaptability and use efficiency of the equipment. Through this design, the cover opening module 3 can provide a pneumatic opening mode in addition to the operation of the mechanical hand 5, as an effective supplementary means, to ensure that the opening and closing of the piano cover can be efficiently and stably completed under various operating conditions.

[0030] The third connecting plate 305 comprises a support plate 3051, and the cover opening module 3 is arranged above the support plate 3051, and the adsorption module 4 is arranged below the support plate 3051. Specifically, the adsorption module 4 is composed of an adsorption table, and a plurality of adsorption members and at least two mounting grooves are arranged on the adsorption table. The adsorption members are arranged in the mounting grooves of the adsorption module 4 and are connected with the vacuum device to realize accurate adsorption and positioning of the to-be-inserted part. At least one adsorption member is arranged in the mounting groove, and the adsorption member can move freely in the mounting groove to adapt to to-be-inserted parts of different sizes and shapes. This design not only improves the flexibility and adaptability of the adsorption module 4, but also ensures the stable adsorption of the to-be-inserted part during automatic wiring, thereby improving the working efficiency and reliability of the whole equipment.

[0031] The vehicle-mounted display panel FFC automatic wiring device provided by the utility model realizes automatic identification, positioning and insertion operation by integrating the vision unit 2, the cover opening module 3 and the adsorption module 4 in the mechanical hand 5, and significantly improves production efficiency and insertion quality. The design of the equipment allows flexible response to to-be-inserted parts of different sizes and shapes, and meanwhile, the cover opening module 3 assisted by pneumatic and the adjustable light source module 203 further enhance the adaptability and operation accuracy of the equipment. Overall, the equipment not only reduces manual operation and labor intensity, but also improves the automation level through the innovative design, ensures the stability and reliability of the insertion process, and provides an efficient and intelligent solution for FFC insertion of vehicle-mounted display panels.

[0032] It should be noted that, for those skilled in the art, without departing from the principles of the present application, the present application can be improved and modified, and these improvements and modifications also fall within the scope of the present application.

Claims

1. A FFC automatic wiring device for a vehicle display panel, characterized by, The installation frame (1) is provided with a vision unit (2), an uncapping module (3) and an adsorption module (4) for adsorbing the to-be-plugged-in part; a mechanical hand (5) is further included, and the vision unit (2), the uncapping module (3) and the adsorption module (4) are installed on the mechanical hand (5) through the installation frame (1).

2. The patching device of claim 1, wherein, The vision unit (2) includes a camera module (201) installed on the installation frame (1) through a first connecting plate (202), and the shooting range of the camera module (201) is the plugging-in point of the to-be-plugged-in part.

3. The patching device of claim 2, wherein, The vision unit (2) further includes a light source module (203) connected to the first connecting plate (202) through a second connecting plate (204), and the light source module (203) is located in front of the camera module (201), and the irradiation range of the light source module (203) corresponds to the shooting range of the camera module (201).

4. The patching device of claim 3, wherein, The light source module (203) is fixed on the second connecting plate (204) through a connecting piece, and the light source module (203) can be adjusted in displacement in front and back or up and down relative to the second connecting plate (204).

5. The patch cord of claim 1, wherein, The uncapping module (3) includes a power source (301), an uncapping plate (302) and a flexible contact (303), and the uncapping module (3) is connected to the installation frame (1) through a third connecting plate (305), the driving end of the power source (301) is connected to the uncapping plate (302) through a push rod (304), and the flexible contact (303) is arranged at the end of the uncapping plate (302).

6. The patch cord of claim 5, wherein, The flexible contact (303) is connected to the elastic body of the uncapping plate (302), the flexible contact (303) has a toe part and a heel part, the toe part is used for kicking open the piano cover when uncapping, and the heel part is used for bringing back the piano cover.

7. The patching device of claim 5, wherein, The flexible contact (303) is further provided with a blowing hole, and the blowing hole is used for opening the piano cover by blowing.

8. The patch cord of claim 5, wherein, The third connecting plate (305) includes a support plate (3051), the uncapping module (3) is arranged above the support plate (3051), and the adsorption module (4) is arranged below the support plate (3051).

9. The patch cord of claim 8, wherein, The adsorption module (4) includes an adsorption table, a plurality of adsorption members and at least two installation grooves are installed on the adsorption table, the adsorption members are installed in the installation grooves of the adsorption module (4) and connected with a vacuum device.

10. The patch cord of claim 9, wherein, At least one adsorption member is installed in the installation groove, and the adsorption member can move in the installation groove.

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